CN213707311U - Deconcentrator and device with deconcentrator - Google Patents

Deconcentrator and device with deconcentrator Download PDF

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Publication number
CN213707311U
CN213707311U CN202022347352.8U CN202022347352U CN213707311U CN 213707311 U CN213707311 U CN 213707311U CN 202022347352 U CN202022347352 U CN 202022347352U CN 213707311 U CN213707311 U CN 213707311U
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cylinder
wire
mouth
deconcentrator
seat
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CN202022347352.8U
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Chinese (zh)
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王广明
李国超
张志刚
徐海洋
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Changchun Huibang Technology Co ltd
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Changchun Huibang Technology Co ltd
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Abstract

The utility model discloses a deconcentrator and have device of this deconcentrator involve the winding link of the enhancement layer steel wire in high-pressure rubber tube field of making, mainly use on the steel wire coiler, solved prior art, the inhomogeneous technical problem of steel wire arrangement after the rubber tube enhancement layer winding. The technical characteristics comprise a first cylinder and a second cylinder which are integrally formed and coaxial, wherein the section diameter of the first cylinder is smaller than that of the second cylinder; the circumference of the first cylinder is provided with a threaded hole, and the inside of the first cylinder is also provided with a first positioning surface vertical to the first cylinder; the terminal surface of second drum is equipped with the slot that a plurality of is used for wearing the steel wire, and the outside of slot is equipped with the external screw thread, and the external screw thread is coaxial with the second drum. The steel wire winding device has the advantages of being good in steel wire winding flatness, even in gap distribution between steel wires and the like, and the winding efficiency and the winding quality are guaranteed.

Description

Deconcentrator and device with deconcentrator
Technical Field
The utility model relates to a high-pressure rubber tube's manufacturing field mainly uses on the steel wire coiler of rubber tube enhancement layer winding link, in particular to deconcentrator and have the device of this deconcentrator.
Background
The steel wire winding machine is one kind of winding apparatus for reinforcing layer of high pressure rubber pipe. The steel wire is wound outside the inner rubber layer of the rubber tube and used as a framework of the rubber tube to play a role in bearing pressure generated by internal oil in the use process of the rubber tube; particularly, the high-speed steel wire winding machine which is just put into the market in recent years has the advantages of high online speed, simple and convenient operation and the like. The product can be used for conveying high-pressure liquid in the field of railway aviation of constructional engineering machinery. The wire divider is a device for dividing wires on a stranding and paying-off type high-speed steel wire winding machine.
Application No.: CN201721433322.0, a chinese utility model patent entitled high speed steel wire winding machine, proposes: the deconcentrator device comprises a deconcentrator seat, a deconcentrator, a core, a mouth shape and a mouth shape seat, wherein the deconcentrator seat is connected with the deconcentrator through a bolt, the core is fixedly installed on the inner end face of the deconcentrator through a bolt, the mouth shape is installed inside the mouth shape seat and is fixed through a bolt, the mouth shape seat is connected with the deconcentrator through a bolt, corresponding annular gaps are reserved on the outer arc face of the core and the inner arc face of the mouth shape, and one end of the deconcentrator seat is fixedly connected with the four connecting pieces.
This construction has the following disadvantages:
1. the number of the grooves in the deconcentrator is limited, every four or more than four steel wires need to be divided into one group, one group of steel wires are placed into one groove and then wound on the rubber tube, and therefore, after each group of steel wires and the wound tube are arranged in the direction forming an included angle of 54 degrees along the axial direction and pass through the grooves of the deconcentrator, the rubber tube can be flatly wound through a gap between the inner opening and the outer opening after being rotated by 90 degrees. Because each group of steel wires can generate the same group of polymerization force in the process of turning the angle, the steel wires wound on the rubber tube are obviously seen that every four steel wires are distributed in a group and at equal intervals, the winding effect is not ideal, and meanwhile, the steel wires are easy to break due to certain shearing force of the rotation angle, so that the winding efficiency and the winding quality are influenced;
2. the threaded hole is formed in the front end portion of the deconcentrator groove, the mouth-shaped seat and the deconcentrator are connected together through the bolt, the type of the connecting thread is very small due to the influence of the opened groove, only the bolt of M4 can be selected, hardening treatment is needed to be carried out on products for improving the use wear resistance of the deconcentrator groove, the threaded hole is deformed, the bolt is extremely easy to twist off when the bolt is screwed down in assembly, and the assembly efficiency is seriously influenced.
SUMMERY OF THE UTILITY MODEL
In view of the above technical problems, a novel splitter and a device having the splitter are provided.
In order to solve the technical problem, the technical scheme of the utility model is specifically as follows:
a wire splitter, comprising: the first cylinder and the second cylinder are integrally formed and coaxial, and the section diameter of the first cylinder is smaller than that of the second cylinder;
the circumference of the first cylinder is provided with a threaded hole, and the inside of the first cylinder is also provided with a first positioning surface vertical to the first cylinder;
the terminal surface of second drum is equipped with the slot that a plurality of is used for wearing the steel wire, and the outside of slot is equipped with the external screw thread, and the external screw thread is coaxial with the second drum.
Further, the width of the groove is 1.2 times the diameter of the steel wire.
Furthermore, the opening direction of the groove is the tangential direction of the corresponding rubber tube.
Further, an apparatus having the wire divider includes:
a wire divider base;
the wire divider is fixedly connected with the wire divider base and used for uniformly distributing each steel wire;
the mouth-shaped seat is in threaded connection with the deconcentrator;
the first cylinder of the deconcentrator is fixedly connected with the deconcentrator seat, and the second cylinder is in threaded connection with the mouth-shaped seat.
Furthermore, the wire divider seat is fixedly connected with a main machine rotating large disc of the steel wire winding machine.
Furthermore, the deconcentrator seat is of a cylindrical structure, a long opening for adjusting the position of the deconcentrator is arranged on the circumferential side of the deconcentrator seat, and a screw penetrates through the long opening to be fixedly connected with the deconcentrator;
the end part of the deconcentrator seat is provided with a flange plate which is fixedly connected with a main machine rotating large plate through screws;
wherein, the circumference of the wire divider seat is also provided with an observation port for observing the surface of the wound rubber tube.
Furthermore, a core is fixedly installed inside the deconcentrator, the core is of a hollow structure, the core is in sliding fit with the inner cavity of the first cylinder, one end of the core is attached to the first positioning surface and is fixedly connected with the first positioning surface through a screw, and an outward convex conical surface is arranged at the other end of the core.
Furthermore, a positioning groove coaxial with the mouth-shaped seat is arranged in the mouth-shaped seat, an internal thread matched with the external thread is arranged at one end, away from the positioning groove, of the mouth-shaped seat, a pull opening is further arranged on the circumferential side of the mouth-shaped seat, and a second positioning surface is arranged at the bottom of the internal thread of the mouth-shaped seat.
Further, a mouth shape is fixedly arranged in a positioning groove of the mouth shape seat, and the other end of the mouth shape is provided with an inwards concave conical surface;
when the mouth-shaped seat is in threaded connection with the deconcentrator, the second positioning surface is attached to the end part of the groove, and an annular gap for passing through the steel wire is formed between the inward concave conical surface of the mouth-shaped seat and the outward convex conical surface of the core-shaped seat.
The utility model discloses following beneficial effect has:
the utility model discloses a deconcentrator and have device of this deconcentrator, through setting up the deconcentrator to the step, can process more slots, can guarantee that every steel wire corresponds a slot after the stranded steel wire that each spool pulled out from the coiler big dish separates, make the steel wire equipartition on the deconcentrator, the steel wire after the deconcentrator slot need not rotate 90 degrees in this way just can carry out the tiled winding to the rubber tube through the gap between mouth type and the core type, and become 54 degrees contained angles with the rubber tube axis, and the steel wire equidistant distribution on the rubber tube after the winding, the winding effect is ideal, the steel wire can not produce the shearing force because of buckling 90 degrees, in the winding process, the steel wire is difficult to break, guarantee winding efficiency and winding quality; the mouth-shaped seat is in threaded connection with the deconcentrator instead of being fixedly connected through the bolt, so that the bolt is prevented from being twisted off in the fixed connection process, and the assembly efficiency is improved.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
Fig. 1 is a schematic structural view of a line splitter of the present invention;
fig. 2 is a schematic view of a wire divider of the present invention;
fig. 3 is the utility model discloses a deconcentrator of deconcentrator looks sideways at schematic structure.
The reference numerals in the figures denote:
1. the main machine rotates the big disc; 2. a hose; 3. a wire divider base; 301. a viewing port; 4. a core type; 5. a wire divider; 501. an external thread; 502. a second cylinder; 503. a first cylinder; 504. a first positioning surface; 505. A trench; 6. a mouth shape; 7. a mouth-shaped seat; 701. opening the wrench; 702. a second positioning surface.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-3, a wire splitter includes: a first cylinder 503 and a second cylinder 502 which are integrally formed and coaxial, the first cylinder 503 having a smaller cross-sectional diameter than the second cylinder 502;
threaded holes are formed in the circumference of the first cylinder 503, and a first positioning surface 504 perpendicular to the first cylinder 503 is further arranged inside the first cylinder 503;
the end face of the second cylinder 502 is provided with a plurality of grooves 505 for threading steel wires, the outer side of the grooves 505 is provided with external threads 501, and the external threads 501 are coaxial with the second cylinder 502.
The width of the groove 505 is 1.2 times the diameter of the steel wire.
The opening direction of the groove 505 corresponds to the tangential direction of the hose 2.
Specifically, deconcentrator 5 is the cylindrical structure of step, and deconcentrator 5 includes: the first cylinder 503 and the second cylinder 502 are integrally formed and coaxial, so that more grooves 505 can be processed on the second cylinder 502, and it is ensured that each steel wire corresponds to one groove 505 after a plurality of steel wires drawn from each spool on a large disc of a winding machine are separated, and the steel wires are uniformly distributed on a wire divider, so that the steel wires can be flatly wound on the rubber hose 2 through a gap between the mouth 6 and the core 4 without rotating 90 degrees, and form an included angle of 54 degrees with the axis of the rubber hose, and the steel wires on the rubber hose after winding are distributed at equal intervals, the winding effect is ideal, the steel wires cannot generate shearing force due to bending 90 degrees, the steel wires are not easy to break in the winding process, and the winding efficiency and the winding quality are ensured; the width of the groove 505 is 1.2 times of the diameter of the steel wire, so that workers can conveniently pass the steel wire through the groove 505; the steel wire passing through the groove 505 can be directly wound on the rubber hose 2, so that in the winding process, the edge of the groove 505 cannot generate extra shearing force on the steel wire, and the steel wire cannot be sheared off in the winding process, so that the winding efficiency and the winding quality of the steel wire are ensured.
An apparatus having the wire divider, comprising:
a wire divider base 3;
the wire divider 5 is fixedly connected with the wire divider base 3 and used for uniformly distributing each steel wire;
a mouth shape seat 7 connected with the deconcentrator 5 by screw thread;
the first cylinder 503 of the wire divider 5 is fixedly connected with the wire divider base 3, and the second cylinder 502 is in threaded connection with the mouth-shaped base 7.
The wire distributor base 3 is fixedly connected with a main machine rotating large disc 1 of the steel wire winding machine.
Specifically, the wound rubber tube 2 is drawn by a tractor, the rubber tube 2 penetrates through the deconcentrator seat 3, the deconcentrator 5 and the mouth-shaped seat 7, each steel wire is uniformly distributed in the groove 505 of the deconcentrator 5, the deconcentrator seat 3, the deconcentrator 5 and the mouth-shaped seat 7 are driven to rotate by the rotation of the main machine rotating large disc 1, and then the action of winding the steel wires on the rubber tube 2 is completed; each steel wire can be uniformly distributed on the wire divider 5, so that the steel wires can be flatly wound on the rubber tube 2 without rotating 90 degrees, an included angle of 54 degrees is formed between the steel wires and the axis of the rubber tube, the steel wires on the rubber tube 2 after winding are distributed at equal intervals, the winding effect is ideal, meanwhile, the steel wires are not easy to break in the winding process, and the winding efficiency and the winding quality are ensured; the die seat 7 connected with the deconcentrator 5 through the external threads 501 is not fixedly connected through the bolt, so that the bolt is prevented from being screwed off in the fixed connection process, and the assembly efficiency is improved.
The deconcentrator seat 3 is a cylindrical structure, a long strip opening for adjusting the position of the deconcentrator device is arranged on the circumferential side of the deconcentrator seat 3, and a screw penetrates through the long strip opening to be fixedly connected with the deconcentrator device;
the end part of the deconcentrator seat 3 is a flange plate which is fixedly connected with the main machine rotating large disc 1 through screws;
wherein, the circumference side of the wire divider base 3 is also provided with an observation port 301 for observing the surface of the rubber tube 2.
Specifically, the screw penetrates through the long opening to be fixedly connected with the deconcentrator 5, so that the deconcentrator 5 can move on the deconcentrator base 3, and after the deconcentrator moves to a proper position, the screw penetrates through the long opening to be fixedly connected with the threaded hole at the circumference of the first cylinder 503; in the process that the rubber tube 2 is wound, the circumference side of the rubber tube 2 is also sleeved with a layer of protective film, in the working process, the protective film can not cover the rubber tube 2, whether the protective film is sleeved outside the rubber tube 2 can be found in time by arranging the observation port 301, and the winding quality of the rubber tube 2 is ensured.
The core 4 is fixedly installed inside the deconcentrator 5, the core 4 is hollow, the core 4 is in sliding fit with the inner cavity of the first cylinder 503, one end of the core 4 is attached to the first positioning surface 504 and is fixedly connected with the first positioning surface 504 through a screw, and the other end of the core 4 is provided with a convex conical surface.
Specifically, the first positioning surface 504 can ensure that the core 4 and the wire divider 5 are coaxial, and the steel wire passes through the groove 505 and the convex conical surface at the other end of the core 4 can ensure that the angle between the steel wire and the axis of the wound rubber hose 2 is in a reasonable range.
A positioning groove coaxial with the mouth-shaped seat 7 is arranged in the mouth-shaped seat 7, an internal thread matched with the external thread 501 is arranged at one end, far away from the positioning groove, of the mouth-shaped seat 7, a wrench mouth 701 is further arranged on the circumferential side of the mouth-shaped seat 7, and a second positioning surface 702 is arranged at the bottom of the internal thread of the mouth-shaped seat 7.
A mouth shape 6 is fixedly arranged in a positioning groove of the mouth shape seat 7, and the other end of the mouth shape 6 is provided with an inward concave type conical surface;
when the mouth-shaped seat 7 is in threaded connection with the deconcentrator 5, the second positioning surface 702 is attached to the end part of the groove, and an annular gap for passing through the steel wire is formed between the concave conical surface of the mouth-shaped seat 6 and the convex conical surface of the core 4.
Specifically, after the mouth 6 is fixedly installed in the mouth seat 7, the mouth seat 7 and the mouth 6 are matched with the external thread 501 at the position of the groove 505 through the internal thread on the mouth seat 7, the mouth seat 7 and the mouth 6 are fixedly connected to the wire divider 5, through the arrangement of the second positioning surface 702, when the second positioning surface 702 is screwed to be attached to the end surface of the groove 505, the fixed installation is finished, at the moment, an annular gap is formed between the inward concave conical surface of the mouth 6 and the outward convex conical surface of the core 4, when the circular gap works, the steel wire penetrates through the annular gap and is wound on the rubber tube 2, the annular gap can enable the steel wire and the axis of the rubber tube 2 to form a certain angle, namely 54 degrees, and the rubber tube 2 achieves the optimal strength after being wound; when the mouth-shaped seat 7 is installed specifically, a worker can insert an iron rod into the wrench mouth 701 by using the iron rod and then rotate the mouth-shaped seat 7, so that the mouth-shaped seat 7 can be rotated more easily, and the labor intensity is reduced.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are within the scope of the invention.

Claims (9)

1. A wire splitter, comprising: a first cylinder (503) and a second cylinder (502) which are integrally formed and coaxial, wherein the cross-sectional diameter of the first cylinder (503) is smaller than that of the second cylinder (502);
threaded holes are formed in the circumference of the first cylinder (503), and a first positioning surface (504) perpendicular to the first cylinder (503) is further arranged inside the first cylinder (503);
the end face of the second cylinder (502) is provided with a plurality of grooves (505) for penetrating steel wires, the outer side of each groove (505) is provided with an external thread (501), and the external threads (501) are coaxial with the second cylinder (502).
2. The wire divider of claim 1, characterized in that the width of the groove (505) is 1.2 times the diameter of the wire.
3. The splitter according to claim 1, characterized in that the opening direction of the grooves (505) is tangential to the corresponding hoses (2).
4. An apparatus having the wire divider, comprising:
a wire divider base (3);
the wire divider (5) of any one of claims 1 to 3 fixedly connected to the wire divider base (3) and adapted to distribute each wire uniformly;
the mouth-shaped seat (7) is in threaded connection with the deconcentrator (5);
the first cylinder (503) of the deconcentrator (5) is fixedly connected with the deconcentrator base (3), and the second cylinder (502) is in threaded connection with the mouth-shaped base (7).
5. The device with the wire separator is characterized in that the wire separator seat (3) is fixedly connected with a main rotating large disc (1) of the wire winding machine.
6. The device with the wire divider as claimed in claim 5, characterized in that the wire divider seat (3) is of a cylindrical structure, the circumference of the wire divider seat (3) is provided with a long opening for adjusting the position of the wire divider (5), and a screw passes through the long opening to be fixedly connected with the wire divider (5);
the end part of the deconcentrator seat (3) is provided with a flange plate which is fixedly connected with the main machine rotating large disc (1) through a screw;
wherein, the circumference side of the wire divider seat (3) is also provided with an observation port (301) for observing the surface of the wound rubber tube (2).
7. The device with the wire divider is characterized in that a core (4) is fixedly installed inside the wire divider (5), the core (4) is of a hollow structure inside, the core (4) is in sliding fit with the inner cavity of the first cylinder (503), one end of the core (4) is attached to the first positioning surface (504) and is fixedly connected with the first positioning surface (504) through a screw, and the other end of the core (4) is provided with an outward convex conical surface.
8. The device with the wire separator as claimed in claim 7, wherein the mouth-shaped seat (7) is provided with a positioning groove coaxial with the mouth-shaped seat (7), the mouth-shaped seat (7) is provided with an internal thread matching with the external thread (501) at one end far away from the positioning groove, the periphery of the mouth-shaped seat (7) is further provided with a wrench mouth (701), and the bottom of the internal thread of the mouth-shaped seat (7) is provided with a second positioning surface (702).
9. The device with the wire distributor is characterized in that a mouth-shaped part (6) is fixedly arranged in a positioning groove of the mouth-shaped seat (7), and the other end of the mouth-shaped part (6) is provided with an inwards concave conical surface;
when the mouth-shaped seat (7) is in threaded connection with the deconcentrator (5), the second positioning surface (702) is attached to the end part of the groove (505), and an annular gap for passing through a steel wire is formed between the concave conical surface of the mouth-shaped seat (6) and the convex conical surface of the core (4).
CN202022347352.8U 2020-10-21 2020-10-21 Deconcentrator and device with deconcentrator Active CN213707311U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202022347352.8U CN213707311U (en) 2020-10-21 2020-10-21 Deconcentrator and device with deconcentrator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202022347352.8U CN213707311U (en) 2020-10-21 2020-10-21 Deconcentrator and device with deconcentrator

Publications (1)

Publication Number Publication Date
CN213707311U true CN213707311U (en) 2021-07-16

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Application Number Title Priority Date Filing Date
CN202022347352.8U Active CN213707311U (en) 2020-10-21 2020-10-21 Deconcentrator and device with deconcentrator

Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113830628A (en) * 2021-10-20 2021-12-24 长春惠邦科技有限公司 Wire winding machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113830628A (en) * 2021-10-20 2021-12-24 长春惠邦科技有限公司 Wire winding machine

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