CN213695572U - Tea rolling and deblocking integrated machine - Google Patents

Abstract

The utility model provides an all-in-one is kneaded and is deblocked to tealeaves, the purpose is that the machining efficiency is low when solving current tealeaves and kneading, deblocking, the poor technical problem of processing quality. The method comprises the following steps: the rolling mechanism is arranged at the top of the frame; the pre-deblocking mechanism comprises a barrel body, a blowing plate arranged in the barrel body and a blower arranged outside the barrel body; the top end of the deblocking cylinder is communicated with the bottom end of the barrel body; the deblocking component is arranged in the deblocking cylinder; the driving device is arranged on the outer side of the deblocking cylinder and drives the deblocking assembly to rotate so as to break up and deblock the tea leaves in the deblocking cylinder; the top end of the barrel body is communicated with the twisting mechanism, the air blowing plate is provided with a plurality of through holes, a cavity is formed between the air blowing plate and the inner wall of the barrel body, and the blower is communicated with the cavity. The utility model discloses will knead and deblock the integration setting, tealeaves is unloading gradually immediately after kneading and twisting, deblocks in advance again and the secondary deblocks, has improved the efficiency and the quality of tea processing.

Description

Tea rolling and deblocking integrated machine

Technical Field

The utility model belongs to the technical field of tea processing equipment and specifically relates to an all-in-one is kneaded and deblocks to tealeaves.

Background

With the continuous development of tea making technology, people have higher and higher requirements on the appearance, the fragrance and the like of tea. The tea making process generally comprises the following steps of a conveyor, a fixation machine, a conveyor, a cooling and moisture regaining machine, a conveyor, a rolling unit, a rolling leaf conveyor, a deblocking machine, a conveyor, a drying machine, a conveyor, a cooling and moisture regaining machine, a conveyor and a drying machine, wherein each step is an important step, and the quality of finished tea is affected due to untimely operation. After twisting, tealeaves should in time quick deblocking, among the prior art, can't will twist and deblock and carry out the integration setting, machining efficiency is low, and tea processing quality is poor. The tea rolling effect is poor, when the rolled tea enters the deblocking machine, the tea is generally fed in a centralized and one-time mode, so that the tea in the deblocking machine is too much and is easy to accumulate, and on one hand, the tea accumulation easily causes the tea to be stuffy and yellow and affects the quality of the tea; on the other hand, the deblocking machine has poor effect of breaking up tea leaves.

Disclosure of Invention

To the above situation, for overcoming prior art's defect, the utility model aims at providing a tea is kneaded and is deblocked all-in-one, the machining efficiency is low when having solved current tea and having kneaded, deblocked, the poor technical problem of processingquality.

In order to achieve the above object, the utility model provides a following technical scheme:

the utility model provides an all-in-one is kneaded and deblocks to tealeaves, includes: a frame; the rolling mechanism is arranged at the top of the frame and is used for rolling the tea leaves; the pre-deblocking mechanism comprises a barrel body, a blowing plate arranged in the barrel body and a blower arranged outside the barrel body; the top end of the deblocking cylinder is communicated with the bottom end of the barrel body; the deblocking component is arranged in the deblocking cylinder; the driving device is arranged on the outer side of the deblocking cylinder and drives the deblocking assembly to rotate so as to break up and deblock the tea leaves in the deblocking cylinder; the top end of the barrel body is communicated with the twisting mechanism, the air blowing plate is provided with a plurality of through holes, a cavity is formed between the air blowing plate and the inner wall of the barrel body, and the blower is communicated with the cavity.

Optionally, the rolling mechanism is communicated with the barrel body through a discharging channel, the upper end of the discharging channel is connected with a discharging port of the rolling mechanism, and the lower end of the discharging channel is connected with a feeding port of the barrel body.

Optionally, the rolling mechanism includes: a discharge port is formed in the side wall of the bottom of the twisting barrel; the discharging bin is arranged at the top of the twisting barrel, and the bottom of the discharging bin is communicated with the interior of the twisting barrel; an upper kneading plate disposed in the kneading tub; the motor is arranged at the top of the twisting barrel and used for driving the upper twisting plate to rotate; the telescopic motor is vertically arranged and used for regulating and controlling the upper twisting plate to move up and down; the kneading disc is arranged below the upper kneading plate, four lower kneading plates are hinged on the kneading disc, and the four lower kneading plates and the upper kneading plate are matched to form a kneading structure so as to knead tea leaves; the rotating speed sensor is arranged on the side wall of the twisting barrel and is positioned above the twisting disc; the controller receives the communication data of the rotating speed sensor and regulates and controls the telescopic motor to extend or retract.

Optionally, the power output end of the motor is connected with one end of a rotating shaft, the other end of the rotating shaft penetrates through the top of the twisting barrel and extends to the inner cavity of the twisting barrel, the telescopic motor is fixed at the lower end of the rotating shaft, and the telescopic end of the telescopic motor is fixed at the middle position of the upper surface of the upper twisting plate.

Optionally, the lower surfaces of the four lower kneading plates are hinged to electric telescopic rods, the electric telescopic rods are mounted on the side walls of the kneading barrel, the output ends of the electric telescopic rods are hinged to the lower kneading plates, the lower kneading plates are hinged to the inner wall of the kneading disc, the input ends of the electric telescopic rods are electrically connected to the output end of the controller, and the controller regulates and controls the corresponding electric telescopic rods to drive the corresponding lower kneading plates to rotate downwards; the bottom of the upper rolling plate is provided with a first rolling piece, and the upper surface of the lower rolling plate is provided with a second rolling piece matched with the first rolling piece.

Optionally, the barrel body is of a structure from top to bottom from wide to narrow; the blowing plate is matched with the barrel body structure, the blower is communicated with the cavity through the air inlet pipe, the blower blows air into the cavity, and the blown air enters the inner cavity of the barrel body through the through holes in the blowing plate so as to blow away tea leaves.

Optionally, the deblocking component includes: the rotating shaft is vertically arranged along the length direction of the deblocking cylinder, one end of the rotating shaft is connected with the power output end of the driving device, and the other end of the rotating shaft penetrates through the middle position of the bottom of the deblocking cylinder and extends into the deblocking cylinder; the first deblocking rods are fixed on the outer surface of the rotating shaft; the driving device drives the rotating shaft to rotate, so that the first deblocking rods break up and separate the tea leaves.

Optionally, the deblocking component further includes: the first bevel gear is fixed at one end of the rotating shaft; the sleeve is rotatably connected to the rotating shaft through a bearing, and a second bevel gear is fixed at the lower end of the sleeve penetrating through the deblocking cylinder; the second deblocking rods are fixed on the outer surface of the sleeve; the driving device comprises a driving device, a second bevel gear, a third bevel gear, a first bevel gear, a second bevel gear and a third bevel gear, wherein a fixing frame is installed on the outer side of the driving device, one end, close to the second bevel gear, of the fixing frame is rotatably connected with the third bevel gear through a bearing, the first bevel gear is meshed with the third bevel gear, and the second bevel gear is meshed with the third bevel gear.

Optionally, the first deblocking rods are arranged at the upper part of the deblocking cylinder, the second deblocking rods are arranged at the lower part of the deblocking cylinder, and the first deblocking rods and the second deblocking rods respectively occupy one half of the inner length of the deblocking cylinder.

Optionally, the upper end of the rotating shaft extends into the barrel body, and a conveying auger is fixed on the outer wall of the rotating shaft in the barrel body.

Compared with the prior art, the utility model discloses beneficial effect does:

1. through the matching of the rotating speed sensor and the telescopic motor, the telescopic motor can automatically pressurize or decompress the upper rolling plate according to the tea amount in the rolling barrel, namely when the tea amount is too small and the rotating speed of the upper rolling plate is higher, the controller receives the communication data of the rotating speed sensor at the moment and regulates and controls the lifting device to move downwards for pressurizing; when the tea amount is too much, the upper rolling plate rotates slowly, and the controller receives communication data of the rotating speed sensor and regulates the lifting device to ascend to reduce the pressure. Thereby make the utility model discloses can adjust at any time and knead pressure, make the control of kneading more accurate reliable, avoid tealeaves to knead the in-process because of the too much too little processingquality who influences tealeaves of tealeaves volume.

2. After the tea leaves are kneaded, the tea leaves gradually fall into the barrel body from the four groups of lower kneading and twisting plates to be deblocked in sequence, the blanking is gradually carried out, the tea leaves are prevented from being stacked in the blanking process, and the subsequent deblocking effect is favorably improved. The gas that tealeaves in the barrel blew off through the hair-dryer blows off, makes tealeaves tentatively break up, carries out fluffy processing to the industry of blocking, makes it change in the section of thick bamboo that deblocks to be broken up and deblocked, has improved work efficiency effectively.

3. The tealeaves that tentatively breaks up gets into the section of thick bamboo of deblocking, and the tealeaves of caking is deblocked the pole earlier and is broken up by first, then deblocks the pole secondary through the second and breaks up, and first pole and the second of deblocking rotates with opposite direction for tealeaves can be by quick breaking up, has improved machining efficiency greatly.

4. The utility model discloses will knead and deblock the integration setting, tealeaves is unloading gradually immediately after kneading the back, and the deblocking and secondary deblocking are do not carried out in advance again for whole operation can both be gone on in succession, has not only improved tea processing's efficiency and quality, still avoids piling up of tealeaves, has improved tea processing quality.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.

Fig. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a schematic structural view of the kneading and twisting disk of the present invention.

Reference numerals: 1. a twisting mechanism; 10. twisting the barrel; 11. discharging a bin; 12. a restrictor plate; 120. a telescopic cylinder; 13. a motor; 130. a rotating shaft; 14. a telescopic motor; 140. a fixing plate; 15. an upper kneading plate; 150. a first twisting sheet; 16. kneading and twisting a disc; 160. a lower kneading plate; 161. a second twisting sheet; 17. an electric telescopic rod; 18. a rotational speed sensor; 2. a blanking channel; 3. a pre-deblocking mechanism; 30. a barrel body; 31. a blowing plate; 32. a cavity; 33. a blower; 34. an air inlet pipe; 4. a deblocking cylinder; 5. a deblocking component; 50. a rotating shaft; 51. a first deblocking lever; 52. a sleeve; 53. a second deblocking lever; 54. a first bevel gear; 55. a second bevel gear; 56. a third bevel gear; 57. conveying the auger; 6. a drive device; 60. a fixed mount; 7. a controller; 8. and a frame.

Detailed Description

In the following, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments may be modified in various different ways, all without departing from the spirit or scope of the claimed embodiments. Accordingly, the drawings and description are to be regarded as illustrative in nature, and not as restrictive.

In the description of the embodiments of the present application, it is to be understood that the terms "center", "length", "upper", "lower", "vertical", "horizontal", "top", "bottom", "inner", "outer", "circumferential", "end", "side", and the like, indicate orientations or positional relationships based on the orientations or positional relationships illustrated in the drawings, and are used for convenience in describing the embodiments of the present application and for simplifying the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the embodiments of the present application.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the embodiments of the present application, "a plurality" means two or more unless specifically defined otherwise.

In the embodiments of the present application, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly, e.g., as fixed or detachable connections or as an integral part; the connection can be mechanical connection, electrical connection or communication; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the embodiments of the present invention can be understood by those skilled in the art according to specific situations.

In the embodiments of the present application, unless otherwise expressly stated or limited, the first feature "on" or "under" the second feature may include the first and second features being in direct contact, or may include the first and second features not being in direct contact but being in contact with each other through another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly above and obliquely above the second feature, or simply meaning that the first feature is at a lesser level than the second feature.

The following disclosure provides many different embodiments or examples for implementing different configurations of embodiments of the invention. In order to simplify the disclosure of the embodiments of the present application, the components and arrangements of the specific examples are described below. Of course, they are merely examples and are not intended to limit embodiments of the present application. Moreover, the claimed embodiments may repeat reference numerals and/or letters in the various examples, which have been repeated for purposes of brevity and clarity and do not in themselves dictate a relationship between the various embodiments and/or arrangements discussed.

Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

In the prior art, the rolling and deblocking can not be integrated, the processing efficiency is low, and the tea processing quality is poor. The tea rolling effect is poor, when the rolled tea enters the deblocking machine, the tea is generally fed in a centralized and one-time mode, so that the tea in the deblocking machine is too much and is easy to accumulate, and on one hand, the tea accumulation easily causes the tea to be stuffy and yellow and affects the quality of the tea; on the other hand, the deblocking machine has poor effect of breaking up tea leaves.

As shown in fig. 1-2, the utility model discloses application embodiment provides an all-in-one is kneaded and deblocks to tealeaves, include: the device comprises a rolling mechanism 1, a blanking channel 2, a pre-deblocking mechanism 3, a deblocking cylinder 4, a deblocking component 5, a driving device 6, a controller 7 and a frame 8.

The rolling mechanism 1 is arranged at the top of the frame 8 through the frame 8 and is used for rolling tea leaves; the bottom end of the rolling mechanism 1 is communicated with the upper end of a pre-deblocking mechanism 3 through a blanking channel 2, and the pre-deblocking mechanism 3 is used for performing primary deblocking on the rolled tea; a section of thick bamboo 4 top with the 3 bottom intercommunication of deblocking mechanism in advance deblock, the subassembly 5 that deblocks sets up in a section of thick bamboo 4 that deblocks to it rotates in order to stir tealeaves through drive arrangement 6 drive and deblock.

Specifically, the rolling mechanism 1 includes: the device comprises a rolling barrel 10, a lower hopper 11, a flow limiting plate 12, a motor 13, a telescopic motor 14, an upper rolling plate 15, a rolling disc 16, an electric telescopic rod 17 and a rotating speed sensor 18.

The discharging bin 11 is communicated with the top of the twisting barrel 10; the flow limiting plate 12 is arranged in the blanking bin 11 and used for limiting the flow of tea leaves thrown into the rolling barrel 10 by the blanking bin 11; the motor 13 is installed at the top of the twisting barrel 10 and drives the upper twisting plate 15 to rotate; the telescopic motor 14 is arranged between the motor 13 and the upper rolling plate 15, and the telescopic motor 14 drives the upper rolling plate 15 to move up and down so as to pressurize or decompress the rolled tea leaves; the kneading disc 16 is arranged below the upper kneading plate 15 and is matched with the upper kneading plate 15 to knead the tea leaves; the electric telescopic rod 17 is arranged below the kneading disc 16; the rotation speed sensor 18 is installed at the side wall of the kneading barrel 10 above the kneading disc 16, and is used for measuring the rotation speed of the upper kneading plate 15 and transmitting data to the controller 7, and the controller 7 controls the telescopic motor 14 after receiving the communication data. The controller 7 is electrically connected with the motor 13, the telescopic motor 14 and the electric telescopic rod 17.

Specifically, a discharge hole is formed in the middle of the bottom of the twisting barrel 10, and the bottom of the discharging bin 11 is communicated with the interior of the twisting barrel 10. The flow limiting plate 12 is regulated and controlled through the telescopic cylinder 120 fixed on the outer wall of the lower bunker 11, namely, the output end of the telescopic cylinder 120 is connected with the flow limiting plate 12, the flow limiting plate 12 is a three-layer folding telescopic plate, and the telescopic cylinder 120 drives the folding telescopic plate to extend or retract, so that the flow of tea leaves falling from the lower bunker 11 is regulated and controlled. In the automatic tea feeding operation, the flow limiting plate 12 is additionally arranged, so that the flow limiting plate 12 regulates and controls the feeding amount of the discharging bin 11, and the phenomenon that excessive feeding is accumulated in the rolling barrel 10 at one time is avoided.

The motor 13 is installed at the middle position of the top of the twisting barrel 10, and the discharging bins 11 are arranged on two sides of the motor 13 respectively. The motor 13 drives the upper kneading plate 15 to rotate through a rotating shaft 130. Specifically, the rotating shaft 130 is vertically disposed, one end of the rotating shaft is connected to the power output end of the motor 13, and the other end of the rotating shaft penetrates through the top wall of the twisting barrel 10 and extends to the inner cavity of the twisting barrel 10. The rotating shaft 130 and the upper rolling plate 15 are further provided with a telescopic motor 14 therebetween, the telescopic motor 14 is fixedly connected with the lower end of the rotating shaft 130 through a fixing plate 140, and a power output end of the telescopic motor 14 is fixedly connected with the middle position of the upper surface of the upper rolling plate 15, so that the telescopic motor 14 can drive the upper rolling plate 15 to vertically move up and down, the motor 13 drives the rotating shaft 130 to rotate, and the rotating shaft 130 drives the upper rolling plate 15 to rotate.

The rotation speed sensor 18 is fixed to a side wall above the kneading disc 16, and measures the rotation speed of the upper kneading plate 15. The output end of the rotating speed sensor 18 is in communication connection with the input end of the controller 7, namely, the output end of the controller 7 is electrically connected with the input end of the telescopic motor 14, the rotating speed sensor 18 transmits detection data to the controller 7, and the controller 7 regulates and controls the telescopic motor 14 according to the received data to enable the telescopic motor 14 to ascend or descend. When the rotating speed is too high, namely the tea amount is less, the telescopic motor 14 extends downwards for a certain distance to pressurize; when the rotating speed is too slow, namely the tea amount is too much, the telescopic motor 14 retracts upwards for a certain distance to reduce the pressure. The rotating speed sensor 18 is a non-contact sensor, can be two groups, is fixed on the side wall of the rolling barrel 10 in a staggered mode respectively, the output end of the rotating speed sensor is in communication connection with the controller 7, and when the motor 13 works, the rotating speed sensor 18 can accurately detect the change of the rotating speed of the upper rolling plate 15.

The kneading disc 16 is movably arranged below the upper kneading plate 15, 4 lower kneading plates 160 are spliced in the kneading disc 16, the 4 lower kneading plates 160 are respectively hinged with the inner wall of the kneading disc 16, the number of the electric telescopic rods 17 is the same as that of the lower kneading plates 160, namely, the lower surfaces of the 4 lower kneading plates 160 are correspondingly hinged with electric telescopic rods 17, the electric telescopic rods 17 are hinged and fixed with the inner wall of the kneading barrel 10, and the output ends of the electric telescopic rods are hinged with the lower kneading plates 160, so that the electric telescopic rods 17 stretch and drive the lower kneading plates 160 to rotate downwards, and accordingly, tea leaves after being kneaded are fed. The lower bottom surface of the upper rolling plate 15 is provided with a first rolling piece 150, the lower rolling plate 160 is uniformly fixed with a second rolling piece 161, and the second rolling piece 161 is matched with the first rolling piece 150 to form a rolling structure, so that tea leaves are rolled, that is, when the upper rolling plate 15 rotates, the first rolling piece 150 and the second rolling piece 161 roll the tea leaves thrown from the lower bin 11.

The pre-deblocking mechanism 3 includes: a tub 30, a blowing plate 31, a cavity 32, and a blower 33.

The top of the barrel body 30 is provided with a feed inlet which is butted with a discharge port at the bottom of the rolling barrel 10, the upper end of the discharging channel 2 is fixedly connected with the discharge port at the bottom of the rolling barrel 10, the lower end of the discharging channel is fixedly connected with the feed inlet of the barrel body 30, and the rolled tea leaves fall into the barrel body 30 through the discharging channel 2. The barrel body 30 is gradually reduced from wide to narrow from top to bottom, and the bottom end of the barrel body is provided with a feed opening communicated with the top of the deblocking barrel 4. The blowing plate 31 is arranged in the inner cavity of the barrel body 30, the structure of the blowing plate 31 is matched with that of the barrel body 30, and the blowing plate 31 and the barrel body 30 are arranged at intervals to form a cavity 32; the blowing plate 31 is provided with a plurality of through holes. The blower 33 is installed outside the barrel body 30 and communicated with the cavity 32 through the air inlet pipe 34, the blower 33 blows air into the cavity 32, and the blown air enters the barrel body 30 through a plurality of through holes in the air blowing plate 31, so that the kneaded tea leaves are blown away, and the tea leaves are deblocked primarily. The blower 33 may be provided in 2 sets, respectively disposed at both sides of the tub 30.

The barrel 4 that deblocks vertically set up in staving 30 below, the feed opening intercommunication of its top and staving 30 bottom, drive arrangement 6 installs in the 4 bottoms of a section of thick bamboo that deblock through a mount 60, drive arrangement 6 drive is located the inside subassembly that deblocks of a section of thick bamboo 4 and rotates to deblock tealeaves and carry out the secondary and deblock, the tealeaves after deblocking flows through the discharge gate of the lateral wall department below the barrel 4 that deblocks.

The deblocking component 5 comprises: a rotating shaft 50, a first deblocking lever 51, a sleeve 52, a second deblocking lever 53, a first bevel gear 54, a second bevel gear 55, a third bevel gear 56, and the like.

The rotating shaft 50 is vertically arranged along the length direction of the deblocking cylinder 4, namely, one end of the rotating shaft 50 is electrically connected with the power output end of the driving device 6, the other end of the rotating shaft penetrates through the middle position of the bottom wall of the deblocking cylinder 4 and extends into the deblocking cylinder 4, and the first deblocking rod 51 is fixed on the outer surface of the rotating shaft 50. The first bevel gear 54 is fixed on the rotating shaft 50 positioned outside the deblocking cylinder 4, and the first bevel gear 54 is close to the driving device 6; the sleeve 52 is rotatably connected to the rotating shaft 50 through a bearing, the upper end of the sleeve 52 extends to the half part of the deblocking cylinder 4 in the length direction, and the lower end of the sleeve passes through the bottom wall of the deblocking cylinder 4 and is fixed with a second bevel gear 55; the second deblocking rods 53 are fixed on the outer surface of the sleeve 52, that is, a plurality of the first deblocking rods 51 are arranged at the upper part of the deblocking cylinder 4, a plurality of the second deblocking rods 53 are arranged at the lower part of the deblocking cylinder 4, and the first deblocking rods 51 and the second deblocking rods 53 respectively account for one half of the inner length of the deblocking cylinder 4. A third bevel gear 56 is rotatably connected to one side wall of the fixing frame 60 through a bearing, the first bevel gear 54 is meshed with the third bevel gear 56, and the second bevel gear 55 is meshed with the third bevel gear 56. Thereby when starting drive arrangement 6, it rotates to drive axis of rotation 50, axis of rotation 50 drives first pole 51 and the rotation of first bevel gear 54 of deblocking, and simultaneously, first bevel gear 54 drives engaged with third bevel gear 56 and rotates, third bevel gear 56 drives second bevel gear 55 and rotates, thereby, second bevel gear 55 drives sleeve 52 and rotates along the opposite direction of axis of rotation 50, thereby make first pole 51 and the second of deblocking rotate opposite direction of pole 53, make tealeaves deblock more quick quilt and break up, effectively improve effect and the machining efficiency of deblocking.

One end of the rotating shaft 50, which is far away from the driving device 6, extends towards the inner cavity of the barrel body 30, and a conveying auger 57 is fixed on the outer wall of the rotating shaft 50 in the barrel body 30. Through carrying auger 57, avoid falling to the tealeaves of deblocking in section of thick bamboo 4 from staving 30 and pile up the unloading, improve the effect of deblocking of subassembly 5 further, still avoid the feed opening of staving 30 to block up. The driving device 6 adopts a driving motor, in actual use, the driving motor, the blower 33, the motor 13, the telescopic motor 14 and the electric telescopic rod 17 are all regulated and controlled through the controller 7, the controller 7 is an existing PLC (programmable logic controller), namely, the output end of the controller 7 is electrically connected with the input ends of the driving device 6, the blower 33, the motor 13, the telescopic motor 14 and the electric telescopic rod 17.

The working principle is as follows: tea leaves are put into the lower feed bin 11, the motor 13 drives the upper rolling plate 15 to rotate so as to roll the tea leaves, the rotating speed sensor 18 measures the rotating speed in the working process during the rolling process, and the detection result is transmitted to the controller 7, the controller 7 regulates and controls the telescopic motor 14 to pressurize or depressurize the upper rolling plate 15 according to the received communication data, after the tea rolling is finished, the four lower kneading plates 160 are gradually opened in sequence, tea leaves fall into the barrel body 30 from the bottom of the kneading barrel 10 through the blanking channel 2, the air blower 33 blows air into the cavity 32 through the air inlet pipe 34, the air blows off the falling tea leaves through a plurality of through holes on the air blowing plate 31, then the tea leaves are primarily deblocked and enter the deblocking cylinder 4 through the conveying auger 57, the driving device 6 drives the rotating shaft 50 and the sleeve 52 to respectively rotate in different directions, and then the first deblocking rod 51 and the second deblocking rod 53 rotate in opposite directions to break up and deblock the tea leaves.

Claims (10)

1. The utility model provides an all-in-one is kneaded to tealeaves and is deblocked which characterized in that includes:

a frame (8);

the rolling mechanism (1) is arranged at the top of the rack (8) and is used for rolling the tea leaves;

the pre-deblocking mechanism (3) comprises a barrel body (30), a blowing plate (31) arranged in the barrel body (30) and a blower (33) arranged on the outer side of the barrel body (30);

the top end of the deblocking cylinder (4) is communicated with the bottom end of the barrel body (30);

a deblocking assembly (5) disposed within the deblocking drum (4);

the driving device (6) is arranged on the outer side of the deblocking cylinder (4) and drives the deblocking component (5) to rotate so as to break up and deblock the tea leaves in the deblocking cylinder (4);

the top end of the barrel body (30) is communicated with the twisting mechanism (1), a plurality of through holes are formed in the blowing plate (31), a cavity (32) is formed between the blowing plate (31) and the inner wall of the barrel body (30), and the blower (33) is communicated with the cavity (32).

2. The tea rolling and deblocking all-in-one machine according to claim 1, wherein the rolling mechanism (1) is communicated with the barrel body (30) through a discharging channel (2), the upper end of the discharging channel (2) is connected with a discharging port of the rolling mechanism (1), and the lower end of the discharging channel is connected with a feeding port of the barrel body (30).

3. The integrated tea twisting and deblocking machine according to claim 1, wherein said twisting mechanism (1) comprises:

a kneading barrel (10), wherein a discharge hole is formed in the side wall of the bottom of the kneading barrel;

the discharging bin (11) is arranged at the top of the rolling barrel (10), and the bottom of the discharging bin is communicated with the interior of the rolling barrel (10);

an upper kneading plate (15) disposed in the kneading tub (10);

the motor (13) is arranged at the top of the rolling barrel (10) and is used for driving the upper rolling plate (15) to rotate;

the telescopic motor (14) is vertically arranged and used for regulating and controlling the upper rolling plate (15) to move up and down;

the kneading disc (16) is arranged below the upper kneading plate (15), four lower kneading plates (160) are hinged on the kneading disc (16), and the four lower kneading plates (160) are matched with the upper kneading plate (15) to form a kneading structure so as to knead tea leaves;

a rotation speed sensor (18) mounted at the side wall of the kneading barrel (10) and located above the kneading disc (16);

the output end of the rotating speed sensor (18) is in communication connection with the input end of a controller (7), the output end of the controller (7) is electrically connected with the input end of the telescopic motor (14), and the controller (7) receives the communication data of the rotating speed sensor (18) and regulates and controls the telescopic motor (14) to stretch out or retract.

4. The tea rolling and deblocking all-in-one machine according to claim 3, wherein a power output end of the motor (13) is connected with one end of a rotating shaft (130), the other end of the rotating shaft (130) penetrates through the top of the rolling barrel (10) and extends to an inner cavity of the rolling barrel (10), the telescopic motor (14) is fixed at the lower end of the rotating shaft (130), and a telescopic end of the telescopic motor (14) is fixed at the middle position of the upper surface of the upper rolling plate (15).

5. The tea rolling and deblocking all-in-one machine according to claim 4, wherein the lower surfaces of the four lower rolling plates (160) are hinged to electric telescopic rods (17), the electric telescopic rods (17) are installed on the side walls of the rolling barrel (10), the output ends of the electric telescopic rods are hinged to the lower rolling plates (160), the lower rolling plates (160) are hinged to the inner wall of the rolling disc (16), the input ends of the electric telescopic rods (17) are electrically connected with the output end of the controller (7), and the controller (7) regulates the corresponding electric telescopic rods (17) to drive the corresponding lower rolling plates (160) to rotate downwards; the bottom of the upper rolling plate (15) is provided with a first rolling piece (150), and the upper surface of the lower rolling plate (160) is provided with a second rolling piece (161) matched with the first rolling piece (150).

6. The tea rolling and deblocking machine according to any one of claims 1 to 5, wherein the barrel (30) is of a wide to narrow configuration from top to bottom; blow board (31) with staving (30) structure looks adaptation, hair-dryer (33) through air-supply line (34) with cavity (32) intercommunication, hair-dryer (33) are right cavity (32) are blown, and the gas that blows out passes through a plurality of through-holes on blowing board (31) enter into to staving (30) inner chamber is in order to blow away the processing to tealeaves.

7. The tea rolling and deblocking all-in-one machine according to claim 6, wherein the deblocking assembly (5) comprises:

the rotating shaft (50) is vertically arranged along the length direction of the deblocking cylinder (4), one end of the rotating shaft is connected with the power output end of the driving device (6), and the other end of the rotating shaft penetrates through the middle position of the bottom of the deblocking cylinder (4) and extends into the deblocking cylinder (4);

a plurality of first deblocking rods (51) fixed to the outer surface of the rotating shaft (50);

the driving device (6) drives the rotating shaft (50) to rotate, so that the first deblocking rods (51) break up and separate the tea leaves.

8. The tea rolling and deblocking all-in-one machine according to claim 7, wherein the deblocking assembly (5) further comprises:

a first bevel gear (54) fixed to one end of the rotating shaft (50);

a sleeve (52) which is rotatably connected to the rotating shaft (50) through a bearing, and the lower end of the sleeve penetrates through the deblocking cylinder (4) and is fixed with a second bevel gear (55);

a plurality of second deblocking rods (53) fixed to the outer surface of the sleeve (52);

a fixing frame (60) is installed on the outer side of the driving device (6), a third bevel gear (56) is rotatably connected to one end, close to the second bevel gear (55), of the fixing frame (60) through a bearing, the first bevel gear (54) is meshed with the third bevel gear (56), and the second bevel gear (55) is meshed with the third bevel gear (56).

9. The tea rolling and deblocking all-in-one machine according to claim 8, wherein a plurality of first deblocking rods (51) are arranged at an upper portion of the deblocking cylinder (4), a plurality of second deblocking rods (53) are arranged at a lower portion of the deblocking cylinder (4), and the first deblocking rods (51) and the second deblocking rods (53) respectively occupy one-half of an inner length of the deblocking cylinder (4).

10. The tea rolling and deblocking all-in-one machine according to claim 9, characterized in that the upper end of the rotating shaft (50) extends into the barrel body (30), and a conveying auger (57) is fixed on the outer wall of the rotating shaft (50) positioned in the barrel body (30).

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