CN213680359U - Glass liquid drainage device for discharging of high-alumina-silica glass kiln - Google Patents

Glass liquid drainage device for discharging of high-alumina-silica glass kiln Download PDF

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Publication number
CN213680359U
CN213680359U CN202022358371.0U CN202022358371U CN213680359U CN 213680359 U CN213680359 U CN 213680359U CN 202022358371 U CN202022358371 U CN 202022358371U CN 213680359 U CN213680359 U CN 213680359U
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pipeline
pipe
rotary
discharging
nested
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苏星
李海杰
霍富
彭灿
王志强
姜宏
胡伟
谈宝权
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Chongqing Aureavia Hi Tech Glass Co Ltd
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Chongqing Aureavia Hi Tech Glass Co Ltd
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Abstract

The utility model discloses a glass liquid drainage device for high aluminium silicon glass kiln is unloaded, including the discharge tube the top of discharge tube be equipped with the communicating lag of feed inlet of discharge tube to make glass liquid warp the lag drainage extremely the discharge tube the below of discharge tube be connected with the communicating first pipeline of discharge gate of discharge tube, the nested intercommunication of lower mouth of pipe department of first pipeline has the intermediate pipeline, the nested intercommunication of lower mouth of intermediate pipeline has the second pipeline, the lower mouth of pipe of second pipeline is used for communicating with each other with the mouth that gathers materials. This scheme can prevent effectively that high temperature glass liquid from splashing, reduces harmful gas simultaneously and escapes and causes the injury to the human body.

Description

Glass liquid drainage device for discharging of high-alumina-silica glass kiln
Technical Field
The utility model relates to the technical field of glass production, concretely relates to a glass liquid drainage device for unloading of high aluminium silicon glass kiln.
Background
In the production and manufacturing of glass, in order to clean up the defective sundries which affect the glass quality, such as bubbles, stones and the like at the bottom of molten glass, a discharge hole at the bottom of a melting furnace or a flow passage needs to be opened to discharge the sundries. Because the temperature of the discharged high-alumina-silica glass liquid is up to 1300 ℃, the glass liquid needs to be cooled and drained to a discharge bin through a chute so as to prevent personnel from being scalded and equipment from being burnt.
The device comprises a discharge pipe arranged on an air stand and used for receiving molten glass, a cooling mechanism is arranged on the discharge pipe, a chute with an adjustable inclination angle is obliquely arranged below the discharge end of the discharge pipe, the lower end of the chute is connected with a material collecting opening arranged on the ground, support frames which can be adjusted in a lifting mode and are fixedly connected with a base arranged on the ground are respectively arranged at the front part and the rear part of the chute, two sides of the upper part of the chute are respectively hinged with the support frames positioned at the rear side, two sides of the lower part of the chute are respectively provided with a long groove, the long grooves are hinged with the support frames positioned at the front part through hinge pins, the height of the support frames positioned at the front part or the rear part is generally adjusted, and the adjustment of the inclination angle of the chute can be completed.
The drainage device for molten glass has the following problems in the practical application process: in high aluminosilicate glass production, because the high aluminosilicate glass liquid temperature of the outflow of unloading is up to 1200 ℃, consequently when glass liquid meets with the cooling water entering the discharge tube, high temperature glass liquid is met and is exploded the cullet that splashes and can lead to the fact bodily injury to the operator meeting in the water, when glass liquid flows in drainage to the chute by the discharge tube simultaneously, the condition that glass liquid splashes also can exist, these all can lead to the fact serious bodily injury to the operator, the cooling water can vaporize at the glass cooling in-process simultaneously, and trace glass composition can follow the water vapor and escape jointly, form the harmful gas that causes the injury to the health of the human body.
SUMMERY OF THE UTILITY MODEL
The aforesaid to prior art exist not enough, the to-be-solved technical problem of the utility model is: how to provide a glass liquid drainage device for discharging a high-alumina-silica glass kiln, which can effectively prevent high-temperature glass liquid from splashing and reduce the harm to a human body caused by harmful gas escaping.
In order to solve the technical problem, the utility model discloses a following technical scheme:
the glass liquid drainage device for discharging of the high-alumina-silica glass kiln comprises a discharge pipe, a protective sleeve communicated with a feed inlet of the discharge pipe is arranged above the discharge pipe, so that glass liquid is drained to the discharge pipe through the protective sleeve, a first pipeline communicated with a discharge outlet of the discharge pipe is connected below the discharge pipe, an intermediate pipeline is nested and communicated at a lower pipe opening of the first pipeline, a second pipeline is nested and communicated at a lower pipe opening of the intermediate pipeline, and a lower pipe opening of the second pipeline is communicated with a material collecting opening.
Therefore, the protective sleeve is designed above the discharge pipe, and glass liquid in the discharge pipe is guided to the material collecting opening by adopting the structural form of the pipeline, on one hand, when the glass liquid flows into the discharge pipe, the glass liquid flows in the protective sleeve, so that the protective sleeve can effectively prevent the glass liquid at the discharge pipe from splashing, and meanwhile, the glass liquid flowing out of the discharge pipe is further guided to the material collecting opening through the first pipeline, the middle pipeline and the second pipeline; on the other hand, the structural form of the pipeline can also enable most of generated molten glass-water vapor mixed gas to be condensed in the pipeline, so that harmful gas escaping from the outside of the pipeline can be greatly reduced, and the personal safety of operators is further protected. Therefore, the scheme can effectively prevent high-temperature glass liquid from splashing and reduce the harm to a human body caused by the escape of harmful gas.
Preferably, the end face of the protective sleeve, which is used for being connected with the discharge pipe, is provided with a plurality of clamping strips, the upper end face of the discharge pipe and the positions corresponding to the clamping strips are provided with bayonets, and the clamping strips can penetrate through the bayonets to connect the protective sleeve and the discharge pipe.
Like this, through set up the card strip on the protective sheath, set up the bayonet socket on the discharge tube, when needs carry out the connection between lag and the discharge tube, will block the strip wear to locate the bayonet socket that corresponds the position can, when lag and discharge tube are dismantled to needs, directly will block the strip take out in the bayonet socket can, make installation between lag and the discharge tube and dismantle convenient and fast more from this.
Preferably, four clamping strips are uniformly distributed on the end face, connected with the discharge pipe, of the protective sleeve along the circumferential direction, and the four clamping strips are fixed on the protective sleeve respectively.
Like this, through four card strips of circumference equipartition at the lag for lag and discharge tube cooperate from four positions to be connected, have guaranteed the reliability of connecting, can also be with blocking the strip welding on the lag simultaneously, and welded mode easy operation also can guarantee the reliability of being connected between card strip and the lag simultaneously.
Preferably, the pipe wall of the discharge pipe is provided with a hollow interlayer, the inner side wall of the discharge pipe is provided with a water outlet groove communicated with the hollow interlayer, and the outer side wall of the discharge pipe is provided with a water inlet pipe communicated with the hollow interlayer; preferably, the width of the water outlet groove is 5-10 mm.
Like this, through setting up hollow intermediate layer, when needs cool off the intraductal glass liquid of unloading, the cooling water enters into the hollow intermediate layer of unloading pipe from the inlet tube in, and the cooling water is covered with the hollow intermediate layer of whole unloading pipe, then flows out the intraductal glass liquid that cools off of unloading from the communicating outlet trough department with hollow intermediate layer again, so all played fine cooling effect to glass liquid and unloading pipe, be favorable to prolonging the life of unloading pipe. The width of the water outlet groove is 5-10mm, so that enough water outlet space can be ensured.
Preferably, the middle pipeline is a rotary pipeline capable of rotating along the axis of the middle pipeline, and two ends of the rotary pipeline are respectively in nested communication with the first pipeline or the second pipeline at corresponding positions, so that molten glass can sequentially flow through the first pipeline, the rotary pipeline and the second pipeline.
Therefore, the rotary pipeline can rotate around the axis of the rotary pipeline, so that the rotary pipeline continuously rotates around the axis of the rotary pipeline in the whole discharging and drainage process of the high-alumina-silica glass liquid, the inner wall area of the rotary pipeline directly contacted with the high-alumina-silica glass liquid is continuously changed, on one hand, the area of the inner wall of the rotary pipeline contacted with the high-alumina-silica glass liquid is greatly increased, so that the erosion of the high-alumina-silica glass liquid to the inner wall of the rotary pipeline can be uniformly dispersed on the whole inner wall area of the rotary pipeline, the rotary pipeline can repeatedly utilize a plurality of surfaces of the inner wall of the rotary pipeline, the average stress on the inner wall of the rotary pipeline is greatly reduced, the service life of the rotary pipeline can be greatly prolonged, and the rotary pipeline is prevented from being quickly eroded and worn; on the other hand, when the high-alumina-silica glass liquid acts on a certain part of the inner wall of the rotary pipeline, the part of the inner wall of the rotary pipeline which is not acted by the high-alumina-silica glass liquid has time to recover the performance of the rotary pipeline, so that the service performance of the rotary pipeline is more stable, the service life of the rotary pipeline is further prolonged, and the production cost and the resource waste are reduced.
Preferably, the outer side wall of the rotary pipeline is further provided with a rotating wheel which can drive the rotary pipeline to rotate around the axis of the rotary pipeline when rotating.
Like this, through set up the runner on rotary pipe's lateral wall, through rotating the rotation of the rotary pipe of control that the runner just can be convenient, the rotation of runner can be through manual operation or other control methods.
Preferably, the cover is equipped with the belt on the runner, the runner passes through the belt still is connected with the drive wheel transmission, so that can drive through the belt when the drive wheel rotates the runner rotates, the drive wheel still is connected with driving motor's pivot, so that driving motor's pivot can drive when rotating the drive wheel rotates.
Like this, through setting up the belt, and carry out the transmission with runner and drive wheel through the belt and connect, because the temperature of high aluminium silicon glass liquid is very high, so the temperature on the rotatory pipeline lateral wall is also inevitable higher, if be the runner on the rotatory pipeline lateral wall of direct operation, then can bring the injury to operating personnel, consequently this scheme is through setting up the drive wheel, recycle the belt and connect drive wheel and runner, the rotation that utilizes the rotation of drive wheel to drive the runner, and finally realize the rotation of rotatory pipeline, during the use, can be with the position of keeping away from rotatory pipeline of drive wheel setting, just can not bring the injury of high temperature to the operation when operating the drive wheel like this.
Simultaneously, through being connected driving motor's pivot and drive wheel, utilize driving motor to drive the rotation of drive wheel, just can realize the control of pairing rotation pipeline through the control to driving motor, just so realized the automatic control of pairing rotation pipeline, saved the cost of labor, driving motor can also carry out multiple control mode to pairing rotation pipeline as required simultaneously to this better satisfies the requirement of the drainage of unloading.
Preferably, the lower pipe orifice of the first pipeline extends into the rotary pipeline, and the lower pipe orifice of the rotary pipeline extends into the second pipeline.
Like this, in the lower mouth of pipe of first pipeline stretched into the rotary pipeline, the lower mouth of pipe of rotary pipeline stretched into the second pipeline again, can make smooth follow first pipeline of high aluminium silicon glass liquid get into the rotary pipeline like this, the rethread second pipeline is discharged to the mouth that gathers materials.
Preferably, the first conduit has a first nested extension nested within the rotating conduit, the rotating conduit has a second nested extension nested within the second conduit, and the first nested extension has a length of at least 100mm, the second nested extension has a length of at least 100mm, the first nested extension is rotationally coupled to the rotating conduit by a first bearing, and the second nested extension is rotationally coupled to the second conduit by a second bearing.
Like this, through setting up first bearing and second bearing, utilize first bearing and second bearing to support from both ends rotation pipeline to realize that rotation pipeline and first pipeline and second pipeline between rotate to be connected, and then make the rotation pipeline can be rotatory around self axis.
Preferably, the inner diameter of the upper nozzle of the rotary pipe is larger than that of the lower nozzle of the rotary pipe.
Therefore, unsmooth factors such as welding seams and the like cannot be generated at the connecting parts of the first pipeline, the second pipeline and the rotary pipeline, and the cooled molten glass can smoothly flow into the material collecting port.
Preferably, the first pipeline comprises a first vertical part and a first bent part which are in transition connection, the first vertical part is used for being communicated with a discharge pipe for receiving molten glass, and the first bent part is used for being communicated with the rotary pipeline in a nested manner; the second pipeline includes transition connection's second vertical portion and second kink, the vertical portion of second is used for communicating with each other with the mouth that gathers materials, the second kink be used for with rotatory pipeline nestification communicates with each other.
Like this, first vertical portion and the discharge tube intercommunication of accepting the glass liquid for introduce the glass liquid, first kink is used for changing the flow direction of glass liquid and introduces the glass liquid into rotatory pipeline, and the glass liquid in the rotatory pipeline further flows into the second kink, and the flow direction of glass liquid is further changed to the second kink, and finally draws forth the material collecting opening through second vertical portion.
Drawings
Fig. 1 is a schematic structural diagram of a glass liquid drainage device for discharging a high alumina-silica glass kiln in an embodiment of the invention (bearings and baffles are not shown);
FIG. 2 is a top view of a discharge pipe in the molten glass drainage device for discharging a high alumina-silica glass kiln in the embodiment of the present invention;
FIG. 3 is a sectional view of a discharge pipe in the molten glass drainage device for discharging the high alumina-silica glass kiln in the embodiment of the present invention;
FIG. 4 is a sectional view of a runner in the molten glass guiding device for discharging the high alumina-silica glass kiln in the embodiment of the present invention;
FIG. 5 is an enlarged cross-sectional view taken at A of FIG. 1;
FIG. 6 is an enlarged cross-sectional view taken at B of FIG. 1;
FIG. 7 is a cross-sectional view of the junction between the first pipe and the first bearing in the molten glass guiding device for discharging the high alumina-silica glass kiln according to the embodiment of the present invention;
fig. 8 is a cross-sectional view of the junction of the second pipeline and the second bearing in the glass liquid drainage device for discharging the high alumina-silica glass kiln in the embodiment of the present invention.
Description of reference numerals: the device comprises a first pipeline 1, a rotary pipeline 2, a second pipeline 3, a rotating wheel 4, an outer ring 41, an inner ring 42, a support 43, a belt 5, a driving wheel 6, a driving motor 7, a first bearing 8, a first sealing ring 81, a second bearing 9, a second sealing ring 91, a first baffle plate 10, a second baffle plate 11, a discharge pipe 12, a material collecting opening 13, a protective sleeve 14, a clamping strip 15, a water inlet pipe 16, a valve 17, a bayonet 18 and a water outlet groove 19.
Detailed Description
The present invention will be further explained with reference to the drawings and examples.
The first embodiment is as follows:
the embodiment provides a glass liquid drainage device for discharging of a high alumina-silica glass kiln, as shown in fig. 1, the glass liquid drainage device comprises a discharge pipe 12, a protective sleeve 14 communicated with a feeding hole of the discharge pipe 12 is arranged above the discharge pipe 12, so that glass liquid is drained to the discharge pipe 12 through the protective sleeve 14, a first pipeline 1 communicated with a discharging hole of the discharge pipe 12 is connected below the discharge pipe 12, an intermediate pipeline is nested and communicated at a lower pipe opening of the first pipeline 1, a second pipeline 3 is nested and communicated at a lower pipe opening of the intermediate pipeline, and a lower pipe opening of the second pipeline 3 is communicated with a material collecting hole 13.
Thus, the protective sleeve 14 is designed above the discharge pipe 12, and the glass liquid in the discharge pipe 12 is guided to the material collecting opening 13 by adopting the structural form of a pipeline, on one hand, when the glass liquid flows into the discharge pipe 12, the glass liquid flows in the protective sleeve 14, so that the protective sleeve 14 can effectively prevent the glass liquid at the discharge pipe 12 from splashing, and meanwhile, the glass liquid flowing out of the discharge pipe 12 is further guided to the material collecting opening 13 through the first pipeline 1, the middle pipeline and the second pipeline 3, the structural form of the pipeline plays a role in guiding the flowing of the glass liquid and also plays a role in preventing the splashing in the flowing process of the glass liquid, so that the glass liquid cannot fly out of the drainage device in the whole flowing process by the design of the protective sleeve 14 and the pipeline structure, and further cannot bring personal injury to an operator; on the other hand, the structural form of the pipeline can also enable most of generated molten glass-water vapor mixed gas to be condensed in the pipeline, so that harmful gas escaping from the outside of the pipeline can be greatly reduced, and the personal safety of operators is further protected. Therefore, the scheme can effectively prevent high-temperature glass liquid from splashing and reduce the harm to a human body caused by the escape of harmful gas.
In this embodiment, referring to fig. 1 and 2, a plurality of clamping strips 15 are disposed on an end surface of the protecting sleeve 14 for connecting with the discharge tube 12, a bayonet 18 is disposed at a position corresponding to the clamping strips 15 on the upper end surface of the discharge tube 12, and the clamping strips 15 can be inserted into the bayonet 18 to connect the protecting sleeve 14 and the discharge tube 12.
Like this, through setting up card strip 15 on lag 14, set up bayonet socket 18 on discharge tube 12, when needs carry out the connection between lag 14 and discharge tube 12, will block strip 15 wear to establish the bayonet socket 18 that corresponds the position can, when lag 14 and discharge tube 12 are dismantled to needs, directly will block strip 15 and take out from bayonet socket 18 can, make installation and the dismantlement convenient and fast more between lag 14 and the discharge tube 12 from this.
In this embodiment, four card strips 15 are evenly distributed along circumference on the terminal surface that lag 14 is used for being connected with discharge tube 12, and four card strips 15 are fixed respectively on lag 14.
Like this, through four card strips 15 of circumference equipartition at lag 14 for lag 14 and discharge tube 12 cooperate from four positions to be connected, have guaranteed the reliability of connecting, can also be with card strip 15 welding on lag 14 simultaneously, and welded mode easy operation also can guarantee the reliability of being connected between card strip 15 and the lag 14 simultaneously.
In this embodiment, referring to fig. 2 and 3, the wall of the discharge pipe 12 is provided with a hollow interlayer, the inner side wall of the discharge pipe 12 is provided with a water outlet slot 19 communicated with the hollow interlayer, and the outer side wall of the discharge pipe 12 is provided with a water inlet pipe 16 communicated with the hollow interlayer.
Like this, through setting up hollow intermediate layer, when needs cool off the glass liquid in the discharge tube 12, the cooling water enters into the hollow intermediate layer of discharge tube 12 in from inlet tube 16, and the cooling water is covered with the hollow intermediate layer of whole discharge tube 12, then cools off the glass liquid in flowing out discharge tube 12 from 19 departments of the communicating effluent flume with hollow intermediate layer, so all played fine cooling effect to glass liquid and discharge tube 12, be favorable to prolonging discharge tube 12's life.
In this embodiment, the width of the outlet channel 19 is 5-10 mm. Specifically, the width of the water outlet groove 19 can be 5mm, 6mm, 7mm, 8mm, 9mm, 10 mm.
In this way, a sufficient water outlet space is ensured.
In this embodiment, referring to fig. 2, a valve 17 is also provided on the inlet pipe 16, and the inlet pipe 16 is welded to the discharge pipe 12.
Thus, by providing the valve 17, whether or not the cooling water is supplied is controlled by the valve 17.
In this embodiment, the discharge tube 12 is funnel-shaped.
In this embodiment, the middle pipeline is a rotary pipeline 2 capable of rotating along its axis, and two ends of the rotary pipeline 2 are respectively in nested communication with the first pipeline 1 or the second pipeline 3 at corresponding positions, so that molten glass can sequentially flow through the first pipeline 1, the rotary pipeline 2 and the second pipeline 3.
Therefore, the rotary pipeline 2 can rotate around the axis of the rotary pipeline 2, so that in the whole discharging and drainage process of the high-alumina-silica glass liquid, the rotary pipeline 2 continuously rotates around the axis of the rotary pipeline 2, so that the inner wall area of the rotary pipeline 2 directly contacted with the high-alumina-silica glass liquid is continuously changed, on one hand, the area of the inner wall of the rotary pipeline 2 contacted with the high-alumina-silica glass liquid is greatly increased, the erosion of the high-alumina-silica glass liquid on the inner wall of the rotary pipeline 2 can be uniformly dispersed on the whole inner wall area of the rotary pipeline 2, the rotary pipeline 2 can repeatedly utilize a plurality of surfaces of the inner wall, the average stress on the inner wall is greatly reduced, the service life of the rotary pipeline 2 can be greatly prolonged, and the rotary pipeline 2 is prevented from being quickly eroded and penetrated; on the other hand, when the high-alumina-silica glass liquid acts on a certain part of the inner wall of the rotary pipeline 2, the part of the inner wall of the rotary pipeline 2 which is not acted by the high-alumina-silica glass liquid has time to recover the performance of the high-alumina-silica glass liquid, so that the service performance of the rotary pipeline 2 is more stable, the service life of the rotary pipeline 2 is further prolonged, and the production cost and the resource waste are reduced.
In the embodiment, referring to fig. 1, a runner 4 capable of driving the rotary pipe 2 to rotate around its axis when rotating is further provided on the outer side wall of the rotary pipe 2.
Like this, through set up runner 4 on the lateral wall of rotatory pipeline 2, through rotating the rotation of the rotatory pipeline 2 of control that runner 4 just can be convenient, the rotation of runner 4 can be through manual operation or other control methods.
In this embodiment, the cover is equipped with belt 5 on runner 4, and runner 4 still is connected with drive wheel 6 transmission through belt 5 to can drive runner 4 through belt 5 and rotate when making drive wheel 6 rotate.
Like this, through setting up belt 5, and carry out the transmission with runner 4 and drive wheel 6 through belt 5 and connect, because the temperature of high aluminosilicate glass liquid is very high, so the temperature on 2 lateral walls of rotary pipeline is also inevitable higher, if be runner 4 on 2 lateral walls of direct operation rotary pipeline, then can bring the injury to operating personnel, consequently this scheme is through setting up drive wheel 6, it connects drive wheel 6 and runner 4 to recycle belt 5, the rotation that utilizes drive wheel 6 drives runner 4, and finally realize rotary pipeline 2's rotation, during the use, can be with the position of keeping away from rotary pipeline 2 that drive wheel 6 set up, just can not bring the injury of high temperature to the operation when operation drive wheel 6 like this.
In this embodiment, the driving wheel 6 is further connected to the rotating shaft of the driving motor 7, so that the rotating shaft of the driving motor 7 can drive the driving wheel 6 to rotate.
Like this, be connected through pivot with driving motor 7 and drive wheel 6, utilize driving motor 7 to drive the rotation of drive wheel 6, just can realize the control to rotation pipeline 2 through the control to driving motor 7, just so realized the automatic control to rotation pipeline 2, saved the cost of labor, driving motor 7 can also carry out multiple control mode to rotation pipeline 2 as required simultaneously to this better satisfies the requirement of the drainage of unloading.
In the present embodiment, the axis of the drive wheel 6 coincides with the axis of the rotation shaft of the drive motor 7.
Like this, the axis of drive wheel 6 and the coincidence of the axis of driving motor 7 pivot for driving motor 7 is further when driving rotatory pipeline 2 through drive wheel 6 and rotate, and rotatory pipeline 2 rotates at the uniform velocity, thereby makes the probability that the inner wall of rotatory pipeline 2 everywhere received the erosion unanimous, has avoided local atress too big and easy problem of damaging.
In this embodiment, as shown in fig. 4, the rotating wheel 4 includes an inner ring 42 and an outer ring 41 coaxially disposed, the inner ring 42 is sleeved on the outer side wall of the rotating pipe 2 and is fixedly connected, the inner ring 42 and the outer ring 41 are fixedly connected through a radial bracket 43, and the outer ring 41 is in transmission connection with the driving wheel 6 through the belt 5.
Like this, because the temperature of high alumino-silica glass liquid is higher, so the temperature on the lateral wall of rotary pipeline 2 is also higher certainly, through setting up runner 4 into inner ring 42 and outer loop 41, through support 43 fixed connection between inner ring 42 and the outer loop 41, the temperature of inner ring 42 with the lateral wall direct connection of rotary pipeline 2 also can be higher like this in the use, and the temperature of the outer loop 41 that does not have with the lateral wall direct contact of rotary pipeline 2 will greatly reduced for inner ring 42, twine belt 5 on outer loop 41 again this moment, the temperature in the belt 5 use also greatly reduced, can slow down the ageing degree of belt 5 from this, improve the life of belt 5 greatly.
In the present embodiment, the drive motor 7 is a variable frequency motor.
Therefore, the variable frequency motor is convenient to control, and when the variable frequency motor is used, the variable frequency motor can be automatically controlled by adopting the PLC.
In the present embodiment, the lower mouth of the first pipe 1 protrudes into the rotary pipe 2, and the lower mouth of the rotary pipe 2 protrudes into the second pipe 3.
Like this, in the lower mouth of pipe of first pipeline 1 stretched into rotary pipeline 2, in the lower mouth of pipe of rotary pipeline 2 stretched into second pipeline 3 again, can make smooth follow first pipeline 1 of high aluminium silicon glass liquid get into rotary pipeline 2 like this, rethread second pipeline 3 discharges to gathering materials mouthful 13.
In this embodiment, the first conduit 1 has a first nested extension nested within the rotating conduit 2, the rotating conduit 2 has a second nested extension nested within the second conduit 3, and the first nested extension has a length of at least 100mm and the second nested extension has a length of at least 100 mm.
In this embodiment, the axis of the first nesting extension coincides with the axis of the correspondingly positioned rotary conduit 2, and the axis of the second nesting extension coincides with the axis of the correspondingly positioned second conduit 3.
Thus, the high alumina-silica glass liquid can uniformly flow into the rotary pipe 2 from the first pipe 1 and then flow into the second pipe 3 from the rotary pipe 2.
In this embodiment, as shown in figures 5 and 6, the first nested extension is rotationally connected to the rotary pipe 2 by a first bearing 8 and the second nested extension is rotationally connected to the second pipe 3 by a second bearing 9.
Like this, through setting up first bearing 8 and second bearing 9, utilize first bearing 8 and second bearing 9 to support rotatory pipeline 2 from both ends to realize that rotatory pipeline 2 is connected with the rotation between first pipeline 1 and the second pipeline 3, and then make rotatory pipeline 2 can be rotatory around self axis.
In this embodiment, the first bearing 8 is sleeved on the outer wall of the first nesting extension section, and the outer diameter of the first bearing 8 is adapted to the inner diameter of the rotary pipeline 2 at the corresponding position, so that the first nesting extension section and the first bearing 8 can extend into the upper pipe orifice of the rotary pipeline 2; the second bearing 9 is arranged on the inner wall of the second pipeline 3 at a position corresponding to the second nesting extension, and the inner diameter of the second bearing 9 is matched with the outer diameter of the second nesting extension at the corresponding position, so that the second nesting extension can extend into the upper pipe orifice of the second pipeline 3 and the inner diameter of the second bearing 9.
Thus, the first bearing 8 is provided on a first nested extension of the first conduit 1, as shown in figure 7; the second bearing 9 is provided on the inner wall of the second conduit 3 at a position corresponding to the second nested extension, as shown in figure 8; when installing and changing the rotary pipeline 2 like this, directly take out the both ends of rotary pipeline 2 from the external diameter of first bearing 8 and the internal diameter department of second bearing 9 can, thereby made things convenient for rotary pipeline 2's installation and change.
In addition, the connection mode of the bearing is adopted, so that the rotary pipeline 2 can achieve the effect of free rotation, the inner surface of the pipeline can be ensured to be a smooth surface, and the phenomenon that molten glass blocks due to welding seams generated at the position of a pipeline joint is avoided.
In this embodiment, the outer diameter of the first bearing 8 is 3-6mm smaller than the inner diameter of the rotary pipe 2 at the corresponding position, the outer diameter of the first bearing 8 may be 3mm, 4mm, 5mm, 6mm smaller than the inner diameter of the rotary pipe 2 at the corresponding position, the inner diameter of the second bearing 9 is 3-6mm larger than the outer diameter of the second nested extension of the rotary pipe 2 at the corresponding position, and the outer diameter of the second bearing 9 may be 3mm, 4mm, 5mm, 6mm larger than the inner diameter of the rotary pipe 2 at the corresponding position.
Like this, set up certain clearance through the external diameter department at first bearing 8 and the internal diameter department that corresponds position swivel pipe 2, the internal diameter department that the internal diameter of second bearing 9 and the external diameter department that corresponds position swivel pipe 2 set up certain clearance, can also effectively guarantee first bearing 8 and second bearing 9 and correspond the position and be connected between the swivel pipe 2 under the prerequisite of guaranteeing 2 easy dismounting of swivel pipe.
In this embodiment, the inner race of the first bearing 8 is welded to the outer wall of the first nested extension and the outer race of the second bearing 9 is welded to the inner wall of the second conduit 3.
Therefore, the welding mode has stable and reliable performance and simple and convenient operation.
In the present embodiment, the first bearing 8 is a first seal bearing, and the second bearing 9 is a second seal bearing.
Like this, because high aluminium silicon glass liquid can adopt the cooling water to cool off it at the drainage in-process, the cooling water can vaporize at high aluminium silicon glass liquid cooling in-process part water, simultaneously trace glass composition can be escaped along with water vapor together, form the mist harmful to the human body, therefore in this scheme, through setting up first seal bearing at the junction of first pipeline 1 and rotatory pipeline 2, set up second seal bearing at the junction of rotatory pipeline 2 and second pipeline 3, make the junction of each pipeline realize sealed effect, just avoided harmful gas to escape from the junction of pipeline from this, operating personnel's personal safety has been guaranteed.
In this embodiment, the first sealing bearing includes a first sealing ring 81, the second sealing bearing includes a second sealing ring 91, and both the first sealing ring 81 and the second sealing ring 91 are made of 310S stainless steel.
Thus, the high-alumina-silica glass liquid has higher temperature, so the temperature of the working environment of the first sealing ring 81 and the second sealing ring 91 is also higher, and the first sealing ring 81 and the second sealing ring 91 are made of the high-temperature-resistant 310S stainless steel material, so that the aging failure process of the first sealing ring 81 and the second sealing ring 91 can be slowed down, and the service life of the first sealing ring 81 and the second sealing ring 91 is prolonged.
In this embodiment, the first sealing ring 81 of the first sealing bearing is installed on the side away from the lower nozzle of the first pipe 1, and the second sealing ring 91 of the second sealing bearing is installed on the side close to the upper nozzle of the second pipe 3.
Like this, install first sealing washer 81 in the one side that deviates from orificial under the first pipeline 1, second sealing washer 91 is installed in the one side that is close to orificial on the second pipeline 3 for first sealing washer 81 and second sealing washer 91 all set up in the one side of keeping away from high aluminosilicate glass liquid, and so that the operational environment temperature of first sealing washer 81 and second sealing washer 91 reduces, improves the life of first sealing washer 81 and second sealing washer 91.
In the embodiment, a first baffle 10 is further arranged on the outer wall of the first pipeline 1 between the first bearing 8 and the lower pipe orifice of the first pipeline 1, and the outer diameter of the first baffle 10 is smaller than the inner diameter of the rotary pipeline 2 at the corresponding position; a second baffle 11 is further arranged on the inner wall of the second pipeline 3 between the second bearing 9 and the lower pipe orifice of the rotary pipeline 2, and the inner diameter of the second baffle 11 is smaller than the outer diameter of the rotary pipeline 2 at the corresponding position.
Thus, when the high alumina-silica glass liquid flows among the first pipe 1, the rotary pipe 2 and the second pipe 3, because the high-alumina-silica glass liquid has higher temperature and is in a liquid state, the high-alumina-silica glass liquid can splash in the pipeline in the flowing process, when the splashed molten glass is accumulated at the first bearing 8 and the second bearing 9, on one hand, the first bearing 8 and the second bearing 9 are damaged by the high-temperature molten glass, on the other hand, the rotation of the first bearing 8 and the second bearing 9 is influenced by the accumulated molten glass, and further affects the rotation of the rotary pipe 2, therefore, the present solution can prevent most of the splashed molten glass from reaching the first bearing 8 and the second bearing 9 by the first baffle 10 and the second baffle 11, this increases the service life and the reliability of the service performance of the first bearing 8 and the second bearing 9.
In this embodiment, the inner diameter of the upper nozzle of the rotary pipe 2 is larger than the inner diameter of the lower nozzle of the rotary pipe 2.
Therefore, unsmooth factors such as welding seams and the like do not occur at the connecting parts of the first pipeline 1, the second pipeline 3 and the rotary pipeline 2, and the cooled molten glass can smoothly flow into the material collecting port 13.
In the embodiment, the first pipeline 1 comprises a first vertical part and a first bent part which are in transition connection, the first vertical part is used for being communicated with a discharge pipe 12 for receiving molten glass, and the first bent part is used for being communicated with the rotary pipeline 2 in a nested manner; the second pipeline 3 comprises a second vertical part and a second bent part which are in transition connection, the second vertical part is used for being communicated with the material collecting opening 13, and the second bent part is used for being communicated with the rotary pipeline 2 in a nested mode.
Like this, first vertical portion and the discharge tube 12 intercommunication of accepting the glass liquid for introduce the glass liquid, first kink is used for changing the flow direction of glass liquid and introduces the glass liquid into rotatory pipeline 2, and the glass liquid in the rotatory pipeline 2 further flows into the second kink, and the flow direction of glass liquid is further changed to the second kink to draw forth to the mouth 13 that gathers materials through second vertical portion finally.
In the present embodiment, the first pipeline 1 is formed with the first vertical portion and the first bent portion through the hot bending process, and the second pipeline 3 is formed with the second vertical portion and the second bent portion through the hot bending process.
Therefore, the hot bending process is simple and convenient to operate, and bending at different angles can be performed according to requirements.
In this embodiment, the first duct 1, the second duct 3, the rotary duct 2, and the discharge duct 12 are made of 310S stainless steel, and the shield 14 is made of 304 heat-resistant steel.
Example two: the difference from the first embodiment is that the wall thickness of the first pipe 1, the second pipe 3 and the rotary pipe 2 is 10 mm.
Therefore, the service lives and the service costs of the first pipeline 1, the second pipeline 3 and the rotary pipeline 2 can be taken into consideration, and the problems that the service cost is increased due to the fact that the wall thickness of each pipeline is too thick and the service life is reduced due to the fact that the wall thickness of each pipeline is too thin are solved.
Example three: the difference from the first embodiment is that the first bearing 8 has an outer diameter which is 5mm smaller than the inner diameter of the corresponding rotary pipe 2 and the second bearing 9 has an inner diameter which is 5mm larger than the outer diameter of the second nested extension of the corresponding rotary pipe 2.
Therefore, the convenience of dismounting the rotary pipeline 2 and the stable and reliable performance of the connection between the first bearing 8 and the second bearing 9 and the rotary pipeline 2 at the corresponding positions can be both considered.
Example three: the difference from the first embodiment is that the first bearing 8 and the second bearing 9 are both cylindrical roller bearings.
Therefore, the cylindrical roller bearing can bear certain impact load, and the use performance is stable and reliable.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting the technical solutions, and those skilled in the art should understand that those modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions, and all should be covered in the scope of the claims of the present invention.

Claims (12)

1. The glass liquid drainage device for discharging the high-alumina-silica glass kiln comprises a discharge pipe and is characterized in that a protective sleeve communicated with a feed inlet of the discharge pipe is arranged above the discharge pipe, so that glass liquid is drained to the discharge pipe through the protective sleeve, a first pipeline communicated with a discharge outlet of the discharge pipe is connected below the discharge pipe, an intermediate pipeline is nested and communicated at a lower pipe opening of the first pipeline, a second pipeline is nested and communicated at a lower pipe opening of the intermediate pipeline, and a lower pipe opening of the second pipeline is communicated with a material collecting opening.
2. The glass liquid drainage device for discharging of the high alumina-silica glass kiln as claimed in claim 1, wherein a plurality of clamping strips are arranged on the end surface of the protective sleeve for connecting with the discharge tube, a bayonet is arranged at the position of the upper end surface of the discharge tube corresponding to the clamping strips, and the clamping strips can be inserted into the bayonet to connect the protective sleeve with the discharge tube.
3. The glass liquid drainage device for discharging of the high alumina-silica glass kiln as claimed in claim 2, wherein four clamping strips are uniformly distributed on the end surface of the protective sleeve for connecting with the discharge pipe along the circumferential direction, and the four clamping strips are respectively fixed on the protective sleeve.
4. The molten glass drainage device for discharging the high alumina-silica glass kiln as claimed in claim 1, wherein the wall of the discharge pipe is provided with a hollow interlayer, the inner side wall of the discharge pipe is provided with a water outlet groove communicated with the hollow interlayer, and the outer side wall of the discharge pipe is provided with a water inlet pipe communicated with the hollow interlayer.
5. The molten glass guiding device for discharging of the high alumina silica glass kiln according to claim 4, wherein the width of the water outlet groove is 5-10 mm.
6. The molten glass guiding device for discharging the high alumina-silica glass kiln according to claim 1, wherein the intermediate pipeline is a rotary pipeline capable of rotating along its axis, and two ends of the rotary pipeline are respectively in nested communication with the first pipeline or the second pipeline at corresponding positions, so that molten glass can sequentially flow through the first pipeline, the rotary pipeline and the second pipeline.
7. The molten glass guiding device for discharging the high alumina-silica glass kiln according to claim 6, wherein a rotating wheel capable of driving the rotating pipeline to rotate around the axis of the rotating pipeline when the rotating pipeline rotates is further arranged on the outer side wall of the rotating pipeline.
8. The molten glass drainage device for discharging the high alumina-silica glass kiln as claimed in claim 7, wherein a belt is sleeved on the rotating wheel, the rotating wheel is further in transmission connection with a driving wheel through the belt, so that the rotating wheel can be driven to rotate through the belt when the driving wheel rotates, and the driving wheel is further connected with a rotating shaft of a driving motor, so that the rotating shaft of the driving motor can drive the driving wheel to rotate when the rotating shaft rotates.
9. The molten glass guiding device for discharging of a high alumina silica glass kiln according to claim 6, characterized in that the lower mouth of the first pipe extends into the rotary pipe, and the lower mouth of the rotary pipe extends into the second pipe.
10. The molten glass draining device for discharging from a high alumina silica glass furnace according to claim 9 wherein the first pipe has a first nested extension nested within the rotary pipe, the rotary pipe has a second nested extension nested within the second pipe, and the first nested extension has a length of at least 100mm and the second nested extension has a length of at least 100mm, the first nested extension is rotationally coupled to the rotary pipe by a first bearing, and the second nested extension is rotationally coupled to the second pipe by a second bearing.
11. The molten glass drainage device for discharging the high alumina silica glass kiln according to claim 6, wherein the inner diameter of the upper nozzle of the rotary pipeline is larger than the inner diameter of the lower nozzle of the rotary pipeline.
12. The molten glass guiding device for discharging of a high alumina silica glass kiln according to claim 6, wherein the first pipeline comprises a first vertical part and a first bent part which are in transition connection, the first vertical part is used for being communicated with a discharging pipe for receiving molten glass, and the first bent part is used for being communicated with the rotary pipeline in a nested manner; the second pipeline includes transition connection's second vertical portion and second kink, the vertical portion of second is used for communicating with each other with the mouth that gathers materials, the second kink be used for with rotatory pipeline nestification communicates with each other.
CN202022358371.0U 2020-10-21 2020-10-21 Glass liquid drainage device for discharging of high-alumina-silica glass kiln Active CN213680359U (en)

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CN202022358371.0U CN213680359U (en) 2020-10-21 2020-10-21 Glass liquid drainage device for discharging of high-alumina-silica glass kiln

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202022358371.0U CN213680359U (en) 2020-10-21 2020-10-21 Glass liquid drainage device for discharging of high-alumina-silica glass kiln

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CN213680359U true CN213680359U (en) 2021-07-13

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