CN213675511U

CN213675511U - Automatic ultrasonic equipment

Info

Publication number: CN213675511U
Application number: CN202022488336.0U
Authority: CN
Inventors: 王嘉羣
Original assignee: Guang Zhou Ting Shen Electric Co ltd
Current assignee: Guang Zhou Ting Shen Electric Co ltd
Priority date: 2020-11-02
Filing date: 2020-11-02
Publication date: 2021-07-13
Anticipated expiration: 2030-11-02

Abstract

The utility model discloses an automatic ultrasonic equipment, including base, control box and welding ware, rubber base is installed to the base bottom, the control box is installed to base top one side, the control box front surface is close to top position department and installs the display screen, the control box front surface is located the display screen lower extreme and installs the control panel, control box top intermediate position department installs the alarm, base front surface intermediate position department installs the work pilot lamp, the base front surface is located work pilot lamp both sides intermediate position department and installs the controller, the base top deviates from control box one side and is close to rear surface position department and install the curb plate. The utility model provides a current device welded structure inner structure comparatively sealed, long-time operation, the higher influence life of inside temperature, and test thimble motion modular structure is comparatively simple, and life is lower, and the great problem of cost has improved the utility model discloses a life.

Description

Automatic ultrasonic equipment

Technical Field

The utility model relates to an ultrasonic welding technical field specifically is an automatic ultrasonic equipment.

Background

Ultrasonic welding is to transmit high-frequency vibration waves to the surfaces of two objects to be welded, and to rub the surfaces of the two objects against each other under pressure to form fusion between molecular layers, and the current of 50/60 Hz is converted into electric energy of 15, 20, 30 or 40KHz by an ultrasonic generator. The converted high-frequency electrical energy is converted again into mechanical motion of the same frequency by the transducer, and the mechanical motion is then transmitted to the welding head by a set of amplitude transformer devices which can change the amplitude. The horn transmits the received vibrational energy to the joint of the work pieces to be welded where it is frictionally converted to heat energy to melt the plastic. Ultrasound can be used not only to weld rigid thermoplastics, but also to process fabrics and films.

The existing ultrasonic device is sealed in the internal structure of a welding structure, long in time operation, high in internal temperature and capable of influencing the service life, the structure of a test thimble movement module is simple, the service life is long, the cost is high, and therefore an automatic ultrasonic device is provided.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an automatic ultrasonic equipment possesses the radiating advantage of initiative, has solved current device welded structure inner structure comparatively sealed, long-time operation, and the higher influence life of inside temperature, and test thimble motion modular structure is comparatively simple, and life is lower, the great problem of cost.

In order to achieve the above object, the utility model provides a following technical scheme: an automatic ultrasonic device comprises a base, a control box and a welding device, wherein a rubber base is installed at the bottom end of the base, the control box is installed on one side of the top end of the base, a display screen is installed on the front surface of the control box near the top end position, a control panel is installed on the front surface of the control box near the lower end of the display screen, an alarm is installed on the middle position of the top end of the control box, a work indicator lamp is installed on the middle position of the front surface of the base, a controller is installed on the front surface of the base near the middle positions of two sides of the work indicator lamp, a side plate is installed on the top end of the base away from the control box and near the rear surface position, sliding tables are installed on the front surfaces of the side plates near the middle positions of two sides, sliding blocks are installed on the front surfaces of the, the welding device is characterized in that a screw rod is installed at the middle position of the front surface of the side plate of the motor output shaft, a welding device is installed at the middle position of the front surface of the support plate through a connecting plate, a sliding groove is formed in the middle position of the bottom end in the welding device, an air cylinder is installed at the middle position of the top end in the sliding groove, an extrusion block is installed at the lower end of the air cylinder output shaft, a booster is sleeved at the bottom end position in the sliding groove, a pressure sensor is installed at the middle position of the top end of the booster, a spring groove is formed in the position, close to the bottom end position, of the inner surface of the sliding groove, a limiting step is installed at the position, of the outer surface of the booster, a return spring is sleeved at the position, of the outer surface of the booster, of the limiting step and the spring, and the middle position of the bottom end of the amplitude transformer is provided with a welding head, and the bottom end of the welding head is provided with a stainless steel needle.

Preferably, the number of the rubber bases is four, and the four rubber bases are respectively arranged at four corners of the bottom end of the base.

Preferably, the upper surface of the base is located at the lower end of the welding head and is provided with a lower die, a die groove A is formed in the middle position of the top end of the lower die, an upper die is arranged on the top end of the lower die, a die groove B is formed in the middle position of the bottom end of the upper die, and a limiting groove is formed in the middle position of the inner portion of the upper die.

Preferably, the radiator is installed to welding ware top intermediate position department, radiator top intermediate position department installs the cooling tube, radiator front surface intermediate position department is connected in the inside groove intermediate position department that slides that is located of welding ware through the exhaust column.

Preferably, a temperature sensor is installed at the middle position of the inner surface of the sliding groove.

Preferably, the inside louvre that is equipped with in booster top.

Preferably, the tail end of the screw rod is provided with a middle position in the supporting plate.

Preferably, the stainless steel needles are arranged in two numbers, and the two stainless steel needles are respectively arranged at the position, close to the front surface, of the bottom end of the welding head and at the position, close to the rear surface, of the bottom end of the welding head.

Preferably, the middle position of the top end of the lower die is provided with two limiting holes, and the two limiting holes are respectively arranged at the corresponding positions of the two stainless steel needles.

Compared with the prior art, the beneficial effects of the utility model are as follows:

1. the utility model discloses a set up the radiator in welder top intermediate position department, reach and carry out radiating effect to welder inside, set up the cooling tube in radiator top intermediate position department, set up the exhaust column in radiator front surface intermediate position department and connect in the inside groove intermediate position department that slides of welder, set up temperature sensor in groove internal surface intermediate position department that slides, at the inside louvre that is equipped with in boost motor top to it is higher to solve the inside temperature of welder, influence the utility model discloses life's problem has improved the utility model discloses a life.

2. The utility model discloses a mould, lower mould and stainless steel needle reach supplementary in the setting the utility model discloses the effect of equipment test is located the bonding tool lower extreme and installs the lower mould at the base upper surface, lower mould top intermediate position department is equipped with mould groove A, the mould is installed on the lower mould top, it is equipped with mould groove B to go up mould bottom intermediate position department, it is equipped with the spacing groove to go up the inside intermediate position department of mould, and lower mould top intermediate position department is equipped with spacing hole, spacing hole is equipped with two altogether, and two spacing hole is divided and is located two stainless steel needle and correspond position department to solve test thimble motion modular structure comparatively simple, life is lower, the great problem of cost, improved the utility model discloses a life.

3. The utility model discloses a department sets up pressure sensor in boost motor top intermediate position, reaches the effect of control welding pressure, lies in the cylinder lower extreme at the cylinder output shaft and sets up the extrusion piece to solve cylinder pressure control and take place the deviation, influence the problem of welding effect, improved the utility model discloses a production quality.

Drawings

Fig. 1 is a schematic view of the structure of the present invention;

FIG. 2 is a schematic side view of the present invention;

FIG. 3 is a schematic side view of the welding device of the present invention;

fig. 4 is a schematic top view of the lower mold of the present invention;

fig. 5 is a schematic view of the upper mold of the present invention.

In the figure: 1. a base; 2. a control box; 3. a display screen; 4. an alarm; 5. a welder; 6. a side plate; 7. a sliding table; 8. a lower die; 9. a rubber base; 10. a controller; 11. a work indicator light; 12. a control panel; 13. an upper die; 14. a screw rod; 15. a connecting plate; 16. an exhaust pipe; 17. a motor; 18. a support plate; 19. a slider; 20. a sliding groove; 21. a pressure sensor; 22. a return spring; 23. a spring slot; 24. an amplitude transformer; 25. a welding head; 26. a stainless steel needle; 27. a booster; 28. a transducer; 29. a limiting step; 30. extruding the block; 31. a temperature sensor; 32. a cylinder; 33. a heat sink; 34. a radiating pipe; 35. a limiting hole; 36. a mold groove A; 37. a mold groove B; 38. a limiting groove.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1, fig. 2, fig. 4 and fig. 5, the present invention provides an embodiment: an automatic ultrasonic device comprises a base 1, a control box 2 and a welding device 5, wherein the bottom end of the base 1 is provided with four rubber bases 9, the rubber bases 9 are respectively arranged at four corners of the bottom end of the base 1 to increase the stability of the utility model, one side of the top end of the base 1 is provided with the control box 2, the front surface of the control box 2 is provided with a display screen 3 near the top end, the front surface of the control box 2 is arranged at the lower end of the display screen 3 and is provided with a control panel 12, the middle position of the top end of the control box 2 is provided with an alarm 4, the middle position of the front surface of the base 1 is provided with a work indicator lamp 11, the middle positions of the front surface of the base 1 at two sides of the work indicator lamp 11 are provided with a controller 10, the utility model is started by pressing the controller 10 simultaneously by two hands to prevent safety accidents, one side of the top end of the base, the front surface of the side plate 6 is provided with sliding tables 7 close to the middle two sides, the front surface of each sliding table 7 is provided with a sliding block 19, the front surfaces of the sliding blocks 19 on the two sides are provided with supporting plates 18, the front surface of the side plate 6 is provided with a motor 17 close to the middle position of the top end, an output shaft of the motor 17 is provided with a screw rod 14 at the middle position of the front surface of the side plate 6, the tail end of the screw rod 14 is provided with the middle position inside the supporting plate 18 for controlling the movement of the supporting plate 18 so as to adjust the welding size, the middle position of the front surface of the supporting plate 18 is provided with a welding device 5 through a connecting plate 15, the middle position of the bottom end inside the welding device 5 is provided with a sliding groove 20, the middle position of the top end inside the sliding groove 20 is provided with an air cylinder 32, a spring groove 23 is arranged on the inner surface of the sliding groove 20 close to the bottom end, a limiting step 29 is arranged on the outer surface of the booster 27 at the position of the spring groove 23, a return spring 22 is sleeved on the outer surface of the booster 27 at the position of a gap between the limiting step 29 and the spring groove 23, an amplitude transformer 24 is arranged at the bottom end of the booster 27, a transducer 28 is arranged on the top end of the amplitude transformer 24 in the booster 27, a welding head 25 is arranged at the middle position of the bottom end of the amplitude transformer 24, a stainless steel needle 26 is arranged at the bottom end of the welding head 25, a lower die 8 is arranged at the lower end of the welding head 25 on the upper surface of the base 1, a die groove A36 is arranged at the middle position of the top end of the lower die 8, an upper die 13 is arranged at the top end of the lower die 8, a die groove B37 is arranged at the middle position of the bottom, and the two limiting holes 35 are respectively arranged at the corresponding positions of the two stainless steel needles 26.

Referring to fig. 3, the present invention provides an embodiment: an automatic ultrasonic device comprises a base 1, a control box 2 and a welding device 5, wherein a rubber base 9 is arranged at the bottom end of the base 1, the control box 2 is arranged at one side of the top end of the base 1, a display screen 3 is arranged at the position, close to the top end, of the front surface of the control box 2, a control panel 12 is arranged at the lower end of the display screen 3, an alarm 4 is arranged at the middle position of the top end of the control box 2, a work indicator lamp 11 is arranged at the middle position of the front surface of the base 1, a controller 10 is arranged at the middle position, close to the two sides of the work indicator lamp 11, of the front surface of the base 1, a side plate 6 is arranged at the position, far away from the side of the control box 2, of the top end of the base 1, sliding tables 7 are arranged at the positions, close to the two sides, of the front surface of the side plate, a screw rod 14 is arranged at the middle position of the output shaft of the motor 17, which is positioned on the front surface of the side plate 6, a welding device 5 is arranged at the middle position of the front surface of the support plate 18 through a connecting plate 15, a sliding groove 20 is arranged at the middle position of the bottom end in the welding device 5, an air cylinder 32 is arranged at the middle position of the top end in the sliding groove 20, an extrusion block 30 is arranged at the lower end of the air cylinder 32 on the output shaft of the air cylinder 32, a booster 27 is sleeved at the bottom end position in the sliding groove 20, a heat dissipation hole is arranged in the top end of the booster 27, a pressure sensor 21 is arranged at the middle position of the top end of the booster 27 for controlling the pressing pressure of the air cylinder 32, a spring groove 23 is arranged at the position, which is close to the bottom end, a limit step 29 is arranged at the, the inside bottom position department of boost 27 installs amplitude transformer 24, boost 27 is inside to be located the amplitude transformer 24 top and installs transducer 28, amplitude transformer 24 bottom intermediate position department installs the bonding tool 25, the stainless steel needle 26 is installed to bonding tool 25 bottom, stainless steel needle 26 is equipped with two altogether, and two stainless steel needles 26 divide locate bonding tool 25 bottom near front surface position department and be close to rear surface position department, welder 5 top intermediate position department installs radiator 33, dispel the heat inside welder 5, radiator 34 is installed to radiator 33 top intermediate position department, radiator 33 front surface intermediate position department connects through exhaust column 16 and is located chute 20 intermediate position department inside welder 5, chute 20 internal surface intermediate position department installs temperature sensor 31.

The working principle is as follows: after the utility model is installed, through the display screen 3 and the control panel 12, after the production parameters of the product are adjusted, the welding position of the welding device 5 is adjusted through the motor 17, the lead screw 14 and the sliding table 7, after the equipment test is carried out through the upper die 13, the lower die 8 and the stainless steel needle 26, the product to be welded is placed in the die groove A36 in the lower die 8 and the upper die 13 and the die groove B37, the controller 10 is pressed by both hands, the air cylinder 32 is started, the extrusion block 30 is pushed down through the air cylinder 32, the pressure sensor 21 is extruded through the extrusion block 30, so as to extrude the booster 27, the booster 27 drives the welding head 25 to press down through the booster 27 to abut against the upper die 13, the internal ultrasonic generator is controlled through the controller 10, the converted electric energy is transmitted to the transducer 28, the electric energy is converted into mechanical vibration through the transducer 28, the amplitude-variable rod 24 is transmitted to the welding head 25, the product is welded through the welding head, so far, the work flow of the equipment is finished.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an automatic ultrasonic equipment, includes base (1), control box (2) and welding ware (5), its characterized in that: the rubber base (9) is installed to base (1) bottom, control box (2) is installed to base (1) top one side, control box (2) front surface is close to top position department and installs display screen (3), control box (2) front surface is located display screen (3) lower extreme and installs control panel (12), control box (2) top intermediate position department installs alarm (4), base (1) front surface intermediate position department installs work pilot lamp (11), base (1) front surface is located work pilot lamp (11) both sides intermediate position department and installs controller (10), base (1) top deviates from control box (2) one side and is close to rear surface position department and installs curb plate (6), curb plate (6) front surface is close to middle both sides position department and all installs slip table (7), slip table (7) front surface mounting has slider (19), both sides surface mounting has backup pad (18) before slider (19), curb plate (6) front surface is close to top intermediate position department and installs motor (17), motor (17) output shaft is located curb plate (6) front surface intermediate position department and installs lead screw (14), welder (5) are installed through connecting plate (15) to backup pad (18) front surface intermediate position department, the inside bottom intermediate position department of welder (5) is equipped with sliding groove (20), sliding groove (20) inside top intermediate position department installs cylinder (32), cylinder (32) output shaft is located cylinder (32) lower extreme and installs extrusion block (30), sliding groove (20) inside bottom position department has cup jointed boost motor (27), boost motor (27) top intermediate position department installs pressure sensor (21), sliding groove (20) internal surface is close to bottom position department and is equipped with spring groove (23), booster (27) surface is located spring groove (23) position department and installs spacing step (29), booster (27) surface is located spacing step (29) and has cup jointed return spring (22) with spring groove (23) clearance position department, booster (27) inside bottom position department installs amplitude transformer (24), booster (27) inside is located amplitude transformer (24) top and installs transducer (28), amplitude transformer (24) bottom intermediate position department installs bonding tool (25), stainless steel needle (26) are installed to bonding tool (25) bottom.

2. An automated ultrasound device according to claim 1, wherein: the rubber base (9) is provided with four rubber bases (9), and the four rubber bases (9) are respectively arranged at the four corners of the bottom end of the base (1).

3. An automated ultrasound device according to claim 1, wherein: base (1) upper surface is located bonding tool (25) lower extreme and installs lower mould (8), lower mould (8) top intermediate position department is equipped with mould groove A (36), mould (13) are installed on lower mould (8) top, it is equipped with mould groove B (37) to go up mould (13) bottom intermediate position department, it is equipped with spacing groove (38) to go up mould (13) inside intermediate position department.

4. An automated ultrasound device according to claim 1, wherein: welding ware (5) top intermediate position department installs radiator (33), radiator (33) top intermediate position department installs cooling tube (34), radiator (33) front surface intermediate position department is connected in welding ware (5) inside groove (20) intermediate position department that slides that is located through exhaust column (16).

5. An automated ultrasound device according to claim 1, wherein: and a temperature sensor (31) is arranged in the middle position of the inner surface of the sliding groove (20).

6. An automated ultrasound device according to claim 1, wherein: the inside louvre that is equipped with in boost (27) top.

7. An automated ultrasound device according to claim 1, wherein: the tail end of the screw rod (14) is provided with a support plate (18) at the middle position inside.

8. An automated ultrasound device according to claim 1, wherein: the stainless steel needles (26) are arranged in two, and the two stainless steel needles (26) are respectively arranged at the position, close to the front surface, of the bottom end of the welding head (25) and at the position, close to the rear surface, of the bottom end of the welding head.

9. An automated ultrasound device according to claim 3, wherein: the middle position of the top end of the lower die (8) is provided with two limiting holes (35), the two limiting holes (35) are arranged, and the two limiting holes (35) are respectively arranged at the corresponding positions of the two stainless steel needles (26).