CN213673487U

CN213673487U - Heavy explosion-proof automatic burnishing machine

Info

Publication number: CN213673487U
Application number: CN202022024810.4U
Authority: CN
Inventors: 郭玉峰; 唐亮; 刘文明
Original assignee: Taizhou Kangqian Mechanical Manufacture Co ltd
Current assignee: Taizhou Kangqian Mechanical Manufacture Co ltd
Priority date: 2020-09-16
Filing date: 2020-09-16
Publication date: 2021-07-13
Anticipated expiration: 2030-09-16

Abstract

The utility model discloses a heavy explosion-proof automatic burnishing machine, including support, work platform, support front end installation sets up on work platform, is equipped with in the support front end and throws aureola, throws aureola and installs in the work platform top, and the support middle part is equipped with elevator motor, and the support rear end is equipped with the dust catcher, polishing wheel side top is installed water and is drenched the case, throws the aureola side and is equipped with the host computer motor, last drive wheel, the leading wheel of installing of work platform, the drive wheel is parallel side by side with the leading wheel level, and the work piece of processing sets up between drive wheel and leading wheel, and work platform one end below is equipped with driving motor, support rear end outside bottom. The utility model discloses the structure is clear, and is rationally distributed, and equipment automatic operation improves function efficiency, and equipment has the dust function of reduction air simultaneously, avoids air pollution, prevents the emergence of explosion, protection operating personnel's safety.

Description

Heavy explosion-proof automatic burnishing machine

Technical Field

The utility model relates to a burnishing machine equipment field, concretely relates to heavy explosion-proof automatic burnishing machine.

Background

Polishing machines are often used for mechanical grinding and polishing, and the working principle is as follows: the motor drives the polishing wheel arranged on the polishing machine to rotate at a high speed, and the polishing wheel acts on the surface to be polished for friction, so that the aims of removing paint surface pollution, oxide layer and shallow mark can be fulfilled. But burnishing machine is when carrying out the polishing, can produce a large amount of slight dust, cause air pollution, if dust concentration is too high can even the explosion accident take place, all be serious potential safety hazard to enterprise or staff, slight granule also can cause the damage to other equipment, the burnishing machine dust removal effect on the existing market is not ideal, be difficult to effectual a large amount of dust that produces in the operation of getting rid of, and simultaneously, traditional burnishing machine degree of automation is not high, many steps need manual operation to accomplish, and manual operation sometimes not only can influence work efficiency, and also can influence the accuracy of polishing, and the stability of equipment operation when polishing, thereby the quality of processing product has been reduced.

SUMMERY OF THE UTILITY MODEL

The utility model discloses aim at solving and produce a large amount of dust and arouse the explosion accident easily and the not high problem of automation degree of formation when present burnishing machine polishes, provide a heavy explosion-proof automatic burnishing machine.

In order to achieve the above object, the utility model provides a following technical scheme: a heavy type explosion-proof automatic polishing machine comprises a support and a working platform, wherein the front end of the support is arranged on the working platform, a polishing wheel is arranged in the front end of the support and arranged above the working platform, a sensing device is arranged on the left side of the polishing wheel, the polishing wheel is fixedly connected with a lifting slider, a lifting motor is arranged in the middle of the support and connected with the lifting slider, a dust collector is arranged on the upper portion of the rear end of the support, a support column is arranged below the dust collector, a gasket is clamped between the dust collector and the support column, the dust collector is fixedly arranged on the support column through the connection of the gasket and a bolt and a nut, a hanging staircase is arranged on a steel pipe support on the side edge of the support, a water spraying box is arranged above the side of the polishing wheel and is linearly connected with the sensing device, the sensing device controls the switch of the, the automatic water-saving device is characterized in that a driving wheel and a guide wheel are mounted on the working platform, the driving wheel is fixedly mounted on a bearing seat through a bearing, the bearing seat is fixedly mounted on the working platform through bolt and nut connection, the guide wheels are uniformly arranged on the working platform in a row at intervals, the guide wheels are connected with the working platform through bolt and nut, the driving wheel and the guide wheels are parallel in a row, a processed workpiece is arranged in a groove formed between the driving wheel and the guide wheels, a guide wheel motor is arranged below one side end of the working platform, and a water tank is arranged at the bottom of the outer side of the rear end of.

Preferably, the length of the transmission wheels is 800-1000mm, and the number of the transmission wheels is 8-10; the width of the guide wheels is 35-45mm, and the number of the guide wheels is 60-64.

Preferably, the number of the polishing wheels is 2, a square through hole is formed in the working platform below the polishing wheels, a sewage tank is arranged below the through hole, and the sewage tank is fixed in a buckling mode; and a stainless steel baffle is arranged at the front end of the polishing wheel close to the outer side.

Preferably, polishing wheel upper portion and lateral part cover are equipped with metal casing, and the shell adopts stainless steel, and induction system fixed mounting is on polishing wheel left side shell, and polishing wheel passes through the drive belt with the host computer motor and is connected, the drive belt outside cover is equipped with the stainless steel shell.

Preferably, the support bracket is made of square steel pipes, the steel pipes are made of stainless steel, the steel pipes and the working platform are connected through bolts and nuts, the steel pipes on the upper portion of the support bracket are vertically intersected to form square grids, and the number of the square grids is 6-9.

Preferably, the water tank is externally connected with a water pump motor, and the water pump motor is connected with the water spraying tank through a flexible water pipe.

Preferably, a numerical control cabinet is installed on the left side of the support and fixed on the ground and linearly connected with each device of the polishing machine.

Preferably, the number of the host motor, the dust collector, the lifting motor, the water spraying box, the lifting slide block and the induction device is 2.

Preferably, the host motor and the lifting motor are explosion-proof motors.

Compared with the prior art, the utility model, following advantage and beneficial effect have:

one of them, water drenches the case and carries out the shower water to the position of polishing when polishing, can not only reduce the high temperature that produces because of the high-speed rotatory friction of throwing aureola when polishing, even spark, but also can reduce the quantity of dust granule to a certain extent, the workstation below is provided with the bilge pit for receive the sewage after spraying, the bilge pit adopts buckle formula connected mode, can dismantle the washing.

Secondly, a certain amount of dust can be generated although the water spraying tank sprays during grinding, and the dust generally moves upwards after being generated, so that the dust collector device can play a role of dust collection of the dust collector to the maximum extent at the upper part of the rear end of the bracket, the concentration of the dust is reduced to be within a standard range, and the water spraying tank is controlled by the sensing device to play a role of water saving.

Third, the stainless steel shell is equipped with in the first plus of throwing aureola, and the front end is equipped with the baffle by the outside additional, and throwing aureola is when polishing, not only can produce the dust, but also can produce tiny granule, rotates down at the high speed of throwing aureola, and the granule can scatter and splash with spraying the water droplet, therefore stainless steel shell and baffle can block the granule and spray the water droplet, avoid causing other equipment in week to cause the harm, adopt stainless steel for the shell is difficult for rustting, and is solid durable.

Fourthly, the support outside is provided with the numerical control cabinet, and the numerical control cabinet is connected with host computer motor, elevator motor, leading wheel motor, dust catcher, induction system linearity, and the whole operation of controlling the burnishing machine of numerical control cabinet to supervise equipment operation process, ensure the stability of operation, thereby improve degree of automation, improve the precision of polishing, guarantee that the quality of product accords with the standard.

Fifthly, the height of the polishing wheel can be adjusted by driving the lifting slide block through the lifting motor so as to adapt to the processing workpieces with different specifications and expand the processing application range; the guide wheel motor drives the guide wheel to drive the machining workpiece to move, and the driving wheel assists and stabilizes the machining workpiece to move linearly, so that the machining workpiece does not deviate from the direction during polishing to influence the polishing quality; the polishing machine support is made of square steel pipes and connected through bolts and nuts, is made of stainless steel, is firm and durable, can play a role in supporting, protecting and stabilizing the polishing machine, is further provided with a hanging escalator on the outer side edge of the support, and is convenient for workers to overhaul and maintain the equipment inside the polishing machine support on the upper portion of the support, so that the safety performance of the equipment is guaranteed, and the service life of the polishing machine is prolonged.

Drawings

FIG. 1 is a schematic structural view of the heavy type explosion-proof automatic polishing machine of the present invention;

in the figure: 1-bracket, 2-working platform, 21-driving wheel, 22-guide wheel, 23-workpiece, 24-guide wheel motor, 25-bearing seat, 3-polishing wheel, 4-water spraying box, 5-water tank, 6-lifting motor, 7-dust collector, 8-main machine motor, 9-lifting slide block, 10-hanging staircase, 11-numerical control box and 12-induction device.

Detailed Description

The present invention will be further explained with reference to the attached drawings in the embodiments of the present invention.

As shown in figure 1, the utility model relates to a heavy explosion-proof automatic polishing machine, which comprises a bracket 1 and a working platform 2, wherein the bracket 1 is made of square steel pipes, the steel pipes are made of stainless steel materials, the steel pipes are connected by bolts and nuts, the steel pipes on the upper part of the bracket 1 are vertically crossed to form square grids, the number of the square grids is 6-9, the front end part of the bracket 1 is arranged on the working platform 2, the steel pipes of the bracket and the working platform are fixedly connected by bolts and nuts, a polishing wheel 3 is arranged in the front end of the bracket 1, the polishing wheel 3 is arranged above the working platform 2, a sensing device 12 is arranged on the left side of the polishing wheel 3, a stainless steel baffle plate is arranged on the outer side of the front end of the polishing wheel 3 and used for blocking particles and dust splashed during operation, the polishing wheel 3 is fixedly connected with a lifting slide block 9, a metal shell, the induction device 12 is fixedly installed on a shell on the left side of the polishing wheel 3, the polishing wheel 3 is connected with the main machine motor 8 through a transmission belt, the number of the main machine motors 8 is 2, the main machine motor 8 drives the polishing wheel to rotate through the transmission belt, a stainless steel shell is sleeved on the outer side of the transmission belt, the number of the polishing wheels 3 is 2, a square through hole is formed in the working platform 2 below the polishing wheel 3, a sewage tank is arranged below the through hole, the sewage tank is fixed in a buckling mode, and can be taken out and cleaned; the middle part of the bracket 1 is provided with 2 lifting motors 6, the lifting motors 6 adopt explosion-proof motors to prevent flammable dust from causing explosion of the motors, the lifting motors 6 are connected with lifting slide blocks 9, and the number of the lifting slide blocks 9 is 2; the upper part of the rear end of the support 1 is provided with 2 dust collectors 7, support columns are arranged below the dust collectors 7, gaskets are clamped between the dust collectors 7 and the support columns, and the dust collectors 7 are fixedly arranged on the support columns through the gaskets through bolt and nut connection; a hanging staircase 10 is arranged on the steel pipe support at the side edge of the support 1, and the upper end part of the hanging staircase 10 is bent; the water tank 5 is arranged at the bottom of the outer side of the rear end of the support 1, a water pump motor is connected to the outer side of the water tank 5, the water pump motor is connected with the water spraying tank 4 through a flexible water pipe, and the water pump motor sends water in the water tank 5 to the water spraying tank 4. Install water and drench case 4 above throwing aureola 3 sides, water drenches 4 quantity of case and is 2, and water drenches case 4 and induction system linear connection, and induction system control water drenches opening and shutting of case 4, when the work piece gets into throwing aureola and begins to polish, and induction system response back control water tank is opened, and water drenches case 4 to the local spray water of polishing for reduce the dust volume that the operation in-process produced, be equipped with host computer motor 8 on 3 left sides of throwing aureola, host computer motor 8 adopts explosion-proof machine, the flammable and explosive type dust that produces when preventing the operation arouses the explosion of motor.

The working platform 2 is provided with a driving wheel 21 and guide wheels 22, wherein the driving wheel 21 is fixedly arranged on a bearing seat 25 through a bearing, the length of the driving wheel 21 is 800-1000mm, the number of the driving wheel is 8-10, the bearing seat 25 is fixedly arranged on the working platform 2 through bolt and nut connection, the guide wheels 22 are uniformly arranged on the working platform 2 at intervals in a row, the width of the guide wheels 22 is 35-45mm, the number of the guide wheels is 60-64, one row of the guide wheels 22 is parallel to the driving wheel 21, the guide wheels 22 are connected with the working platform 2 through bolts and nuts, a workpiece to be processed is arranged in a groove formed between the driving wheel 21 and the guide wheels 22, and a guide wheel motor 24 is arranged below one side end of the working platform 2.

A numerical control cabinet 11 is installed on the left side of the support 1, the numerical control cabinet 11 is fixed on the ground and is linearly connected with all devices of the polishing machine, and the numerical control cabinet 11 controls the whole operation process of the polishing machine. After the equipment is started, the conveying bracket is checked and adjusted to a position suitable for a product, the height of the polishing wheel 3 to the suitable product is adjusted by driving and adjusting the lifting slide block 9 through the lifting starter 6, a workpiece 23 to be processed is placed, an operation running program of the polishing machine is started, the guide wheel motor 24 starts to drive the guide wheel 21 to rotate, the polishing wheel 3 is driven to rotate by the host motor 8, the workpiece 23 enters a polishing area at a constant speed under the driving action of the guide wheel 21 and starts to be polished, the workpiece 23 is sensed by the sensing device 12, the water spraying tank 4 is controlled to start water spraying, meanwhile, the dust collector 7 starts to operate, after polishing is finished, the operation program of the polishing operation is closed, and the polishing machine stops.

The foregoing is illustrative and explanatory of the invention and is not intended to limit the advantages attainable by the invention, and it is within the scope of the present application to practice the invention in which one or more of the advantages may be realized in a simplified manner, and/or in some embodiments.

Claims

1. The utility model provides a heavy explosion-proof automatic burnishing machine which characterized in that: comprises a bracket (1) and a working platform (2), wherein the front end of the bracket (1) is arranged on the working platform (2), a polishing wheel (3) is arranged in the front end of the bracket (1), the polishing wheel (3) is arranged above the working platform (2), the polishing wheel (3) is fixedly connected with a lifting slide block (9), an induction device (12) is arranged on the left side of the polishing wheel (3), a lifting motor (6) is arranged in the middle of the bracket (1), the lifting motor (6) is connected with the lifting slide block (9), a dust collector (7) is arranged at the upper part of the rear end of the bracket (1), a support column is arranged below the dust collector (7), a gasket is clamped between the dust collector (7) and the support column, the dust collector (7) is fixedly arranged on the support column through bolt and nut connection of the gasket, a hanging staircase (10) is arranged on a steel pipe bracket at the side of the bracket (1), a water spraying box (4) is installed above the side of the polishing wheel (3), the water spraying box (4) is linearly connected with a sensing device (12), a host motor (8) is arranged on the left side edge of the polishing wheel (3), a driving wheel (21) and a guide wheel (22) are installed on the working platform (2), the driving wheel (21) is fixedly installed on a bearing seat (25) through a bearing, the bearing seat (25) is fixedly installed on the working platform (2) through bolt and nut connection, the guide wheels (22) are uniformly arranged on the working platform (2) in a row at intervals, the guide wheel (22) is connected with the working platform (2) through bolts and nuts, the driving wheel (21) and the guide wheel (22) are horizontally arranged in parallel in a row, a processed workpiece is arranged in a groove formed between the driving wheel (21) and the guide wheel (22), the guide wheel motor (24) is arranged below one side end of the working platform (2), the water tank (5) is arranged at the bottom of the outer side of the rear end of the support (1).

2. The heavy explosion-proof automatic polishing machine according to claim 1, characterized in that: the length of the transmission wheel (21) is 800-1000mm, and the number of the transmission wheels is 8-10; the width of the guide wheels (22) is 35-45mm, and the number of the guide wheels is 60-64.

3. The heavy explosion-proof automatic polishing machine according to claim 1, characterized in that: the number of the polishing wheels (3) is 2, the working platform (2) below the polishing wheels (3) is provided with a square through hole, a sewage tank is arranged below the through hole, and the sewage tank is fixed in a buckling manner; and a stainless steel baffle is arranged at the front end of the polishing wheel (3) close to the outer side.

4. The heavy explosion-proof automatic polishing machine according to claim 1, characterized in that: polishing wheel (3) upper portion and lateral part cover are equipped with metal casing, and the shell adopts stainless steel, induction system (12) fixed mounting is on polishing wheel (3) left side shell, polishing wheel (3) are connected through the drive belt with host computer motor (8), the drive belt outside cover is equipped with the stainless steel shell.

5. The heavy explosion-proof automatic polishing machine according to claim 1, characterized in that: the support (1) is made of square steel pipes, the steel pipes are made of stainless steel, the steel pipes and the working platform are connected through bolts and nuts, the steel pipes on the upper portion of the support (1) are vertically intersected to form square grids, and the number of the square grids is 6-9.

6. The heavy explosion-proof automatic polishing machine according to claim 1, characterized in that: the water tank (5) is externally connected with a water pump motor, and the water pump motor is connected with the water spraying tank (4) through a flexible water pipe.

7. The heavy explosion-proof automatic polishing machine according to claim 1, characterized in that: the numerical control cabinet (11) is installed on the left side of the support (1), and the numerical control cabinet (11) is fixed on the ground and is linearly connected with each device of the polishing machine.

8. The heavy explosion-proof automatic polishing machine according to claim 1, characterized in that: the machine comprises a main machine motor (8), a dust collector (7), a lifting motor (6), a water spraying box (4), a lifting slide block (9) and 2 sensing devices (12).

9. The heavy explosion-proof automatic polishing machine according to claim 1, characterized in that: the host motor (8) and the lifting motor (6) both adopt explosion-proof motors.