CN206455490U - Dali stone grinder - Google Patents
Dali stone grinder Download PDFInfo
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- CN206455490U CN206455490U CN201720073270.4U CN201720073270U CN206455490U CN 206455490 U CN206455490 U CN 206455490U CN 201720073270 U CN201720073270 U CN 201720073270U CN 206455490 U CN206455490 U CN 206455490U
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Abstract
本实用新型涉及大理石生产技术,公开了一种大理石研磨机,包括机身、设置在机身上且与机身滑动连接的工作台、固定设置在机身上的支架、设置在支架一侧且与支架滑动连接的移动面板、设置在移动面板侧面的安装架、与安装架固定连接的防护罩、设置在移动面板侧面且与安装架连接的动力装置、与动力装置连接的研磨盘、设置在研磨盘下方且与研磨盘连接的磨块,研磨盘位于防护罩内,研磨盘通过第三传动装置与移动面板连接。本实用新型的工作台可沿着第一齿条的长度方向移动,研磨盘可沿着Z方向上下移动,实现对不同高度尺寸的大理石表面进行加工,且研磨盘可沿着第二齿条的长度方向移动,节省资源;设置有防护罩,可降低噪音,防止大多数的灰尘飞出。
The utility model relates to marble production technology, and discloses a marble grinding machine, which comprises a body, a workbench arranged on the body and slidingly connected with the body, a bracket fixedly arranged on the body, a side of the bracket and The mobile panel is slidably connected with the support, the installation frame arranged on the side of the mobile panel, the protective cover fixedly connected with the installation frame, the power device arranged on the side of the mobile panel and connected with the installation frame, the grinding disc connected with the power device, and the The grinding block under the grinding disc and connected with the grinding disc, the grinding disc is located in the protective cover, and the grinding disc is connected with the mobile panel through the third transmission device. The working table of the utility model can move along the length direction of the first rack, and the grinding disc can move up and down along the Z direction, so as to realize the processing of marble surfaces with different heights, and the grinding disc can move along the length of the second rack. It moves in the length direction to save resources; it is equipped with a protective cover to reduce noise and prevent most dust from flying out.
Description
技术领域technical field
本实用新型涉及大理石生产技术,尤其涉及了一种大理石研磨机。The utility model relates to marble production technology, in particular to a marble grinder.
背景技术Background technique
目前,现有的研磨机不能实现对不同高度尺寸的大理石进行研磨,且在研磨的时候是靠大理石的前后左右移动实现对不同位置的大理石表面进行加工,大理石的质量较大,因此需要较多的能量来实现大理石的前后左右移动。且在加工大理石时,产生的灰尘飞出污染工作环境的现象较为严重,噪音也较大。At present, the existing grinding machines cannot grind marbles of different heights and sizes, and the marble surface is processed by the front, back, left, and right movements of the marble during grinding. The quality of the marble is relatively large, so it needs more energy to move the marble back and forth, left and right. And when processing marble, the phenomenon that the dust that produces flies out and pollutes the working environment is relatively serious, and the noise is also relatively large.
发明内容Contents of the invention
本实用新型针对现有技术中不能对不同高度尺寸的大理石进行研磨,且采用大理石前后左右移动来研磨不同位置的大理石表面,较为浪费资源,噪音较大、灰尘较多的缺点,提供了一种研磨盘可在X方向、Z方向移动,大理石只需在Y方向移动,可实现对不同高度尺寸的大理石进行研磨,减少资源浪费,且可降低噪音、减少灰尘飞出的现象的大理石研磨机。The utility model aims at the disadvantages in the prior art that the marbles of different heights and sizes cannot be ground, and the marble surface is ground in different positions by moving the marble back and forth, left and right, which is a waste of resources, and the noise is large and there is much dust. The utility model provides a The grinding disc can move in the X direction and Z direction, and the marble only needs to move in the Y direction, which can realize the grinding of marbles of different heights, reduce the waste of resources, and reduce the noise and reduce the phenomenon of dust flying out.
为了解决上述技术问题,本实用新型通过下述技术方案得以解决:In order to solve the above technical problems, the utility model is solved through the following technical solutions:
大理石研磨机,包括机身、设置在机身上且通过第一传动装置与机身滑动连接的工作台、固定设置在机身上的支架、设置在支架一侧且通过第二传动装置与支架滑动连接的移动面板、设置在移动面板侧面的安装架、与安装架固定连接的防护罩、设置在移动面板侧面且与安装架连接的动力装置、与动力装置连接的研磨盘、设置在研磨盘下方且与研磨盘连接的磨块,研磨盘位于防护罩内,研磨盘通过第三传动装置与移动面板连接。The marble grinding machine includes a main body, a workbench arranged on the main body and slidingly connected with the main body through the first transmission device, a bracket fixed on the main body, and arranged on one side of the support and connected to the support by the second transmission device. Slidingly connected mobile panel, mounting frame set on the side of the mobile panel, protective cover fixedly connected to the mounting frame, power unit set on the side of the mobile panel and connected to the mounting frame, grinding disc connected to the power unit, set on the grinding disc The grinding block below and connected with the grinding disc, the grinding disc is located in the protective cover, and the grinding disc is connected with the mobile panel through the third transmission device.
作为优选,还包括循环供液系统,循环供液系统包括设置在机身下部的水箱、设置在工作台下方的接水槽、固定设置在防护罩上的出水管和将出水管、水箱连通的软管,水箱内设有水泵,水泵与软管连接,防护罩的侧面下端设有喷水孔,出水管的出水口与喷水口对齐,工作台上与接水槽相应位置设有导流孔,水流通过水泵泵入出水管,再从喷水孔喷出冲刷工作台上的大理石,后经导流孔流入接水槽内,再进入水箱内进行循坏。Preferably, it also includes a circulating liquid supply system, the circulating liquid supply system includes a water tank arranged at the lower part of the fuselage, a water receiving tank arranged under the workbench, a water outlet pipe fixed on the protective cover, and a soft hose connecting the water outlet pipe and the water tank. There is a water pump in the water tank, and the water pump is connected with the hose. The lower end of the side of the protective cover is provided with a water spray hole. The water outlet of the water outlet pipe is aligned with the water spray port. The water flow is pumped into the outlet pipe through the water pump, and then sprayed out from the water spray hole to wash the marble on the workbench, and then flows into the water receiving tank through the diversion hole, and then enters the water tank for circulation.
作为优选,第一传动装置包括设置在机身上用于驱动工作台滑动的第一动力装置、固定设置在工作台下端的第一齿条,机身上设有第一移动导轨,工作台下端设有与第一移动导轨配合的滑块,第一齿条与第一移动导轨平行,第一动力装置的输出轴上设有第一齿轮,第一齿轮与第一齿条啮合,第一动力装置工作驱动第一齿条的长度方向移动从而带动工作台滑动。Preferably, the first transmission device includes a first power device arranged on the fuselage for driving the slide of the workbench, a first rack fixedly arranged at the lower end of the workbench, a first moving guide rail is arranged on the fuselage, and the lower end of the workbench There is a slider matched with the first moving guide rail, the first rack is parallel to the first moving guide rail, the output shaft of the first power device is provided with a first gear, the first gear meshes with the first rack, and the first power The working of the device drives the first rack to move in the length direction so as to drive the workbench to slide.
作为优选,支架上设有与第一移动导轨垂直的第二移动导轨,移动面板一端设有与第二移动导轨配合的滑块,第二传动装置包括设置在移动面板上用于驱动移动面板滑动的第二动力装置、设置在支架上且与第二移动导轨平行的第二齿条,第二动力装置的输出轴设有第二齿轮,第二齿轮与第二齿条啮合,第二动力装置工作驱动移动面板沿着第二齿条的长度方向滑动。As a preference, the support is provided with a second moving guide rail perpendicular to the first moving guide rail, one end of the moving panel is provided with a slider that cooperates with the second moving guide rail, and the second transmission device is provided on the moving panel for driving the sliding of the moving panel. The second power device, the second rack arranged on the bracket and parallel to the second moving guide rail, the output shaft of the second power device is provided with a second gear, the second gear meshes with the second rack, and the second power device The work drives the moving panel to slide along the length direction of the second rack.
作为优选,动力装置与移动面板固定连接,动力装置包括电机和与电机的输出轴连接的变频器,变频器与移动面板固定连接,变频器的输出轴与研磨盘中部固定连接,变频器的输出轴为花键轴,动力装置工作驱动研磨盘旋转,从而对大理石表面进行加工。Preferably, the power device is fixedly connected to the mobile panel, the power device includes a motor and a frequency converter connected to the output shaft of the motor, the frequency converter is fixedly connected to the mobile panel, the output shaft of the frequency converter is fixedly connected to the middle part of the grinding disc, and the output of the frequency converter The shaft is a spline shaft, and the power device works to drive the grinding disc to rotate, so as to process the marble surface.
作为优选,第三传动装置包括第三动力装置,安装架设置在变频器下方且通过第三动力装置与变频器连接,第三动力装置为气缸,气缸的缸体固定在变频器上,气缸的活塞杆与安装架固定连接,变频器的输出轴的移动方向、气缸的活塞杆的移动方向均与第一齿条、第二齿条的方向垂直,安装架与变频器的输出轴通过轴承连接,气缸工作带动安装架、研磨盘一起升降。Preferably, the third transmission device includes a third power device, the installation frame is arranged under the frequency converter and is connected with the frequency converter through the third power device, the third power device is a cylinder, the cylinder body of the cylinder is fixed on the frequency converter, and the cylinder body is fixed on the frequency converter. The piston rod is fixedly connected with the mounting frame, the moving direction of the output shaft of the frequency converter and the moving direction of the piston rod of the cylinder are perpendicular to the direction of the first rack and the second rack, and the mounting frame and the output shaft of the frequency converter are connected by bearings , The cylinder works to drive the mounting frame and the grinding disc to rise and fall together.
作为优选,变频器还与安装架之间连接有导向杆,变频器上设有限位块,限位块上设有限位孔,变频器上位于限位块上方设有限位凸起,导向杆贯穿限位孔且下部与安装架固定连接。Preferably, a guide rod is connected between the frequency converter and the installation frame, a limit block is provided on the frequency converter, a limit hole is provided on the limit block, a limit protrusion is arranged above the limit block on the frequency converter, and the guide rod penetrates The limit hole and the lower part are fixedly connected with the installation frame.
作为优选,研磨盘上设有螺孔,磨块通过螺丝、螺孔的配合设置在研磨盘下方。Preferably, the grinding disc is provided with a screw hole, and the grinding block is arranged under the grinding disc through the cooperation of the screw and the screw hole.
作为优选,移动面板一端上固定设有沿竖直方向设置的第三移动导轨,安装架上设有与第三移动导轨配合的滑块,第三传动装置包括固定设置在安装架一端且与第三移动导轨平行的第三齿条、固定设置在移动面板上的第三动力装置,第三动力装置的输出轴设有第三齿轮,第三齿轮与第三齿条啮合,第三动力装置工作驱动移动面板沿着第三齿条的长度方向滑动。As a preference, one end of the mobile panel is fixedly provided with a third mobile guide rail arranged in the vertical direction, the mounting frame is provided with a slider that cooperates with the third mobile guide rail, and the third transmission device is fixedly arranged at one end of the mounting frame and is connected to the first The third gear rack parallel to the three moving guide rails, the third power device fixedly arranged on the mobile panel, the output shaft of the third power device is provided with a third gear, the third gear meshes with the third rack, and the third power device works The mobile panel is driven to slide along the length direction of the third rack.
作为优选,动力装置与安装架固定连接,动力装置包括与安装架固定连接的电机和与电机的输出轴连接的变频器,变频器的输出轴与研磨盘固定连接,动力装置工作驱动研磨盘旋转,从而对大理石表面进行加工。Preferably, the power device is fixedly connected to the mounting frame, the power device includes a motor fixedly connected to the mounting frame and a frequency converter connected to the output shaft of the motor, the output shaft of the frequency converter is fixedly connected to the grinding disc, and the power device works to drive the grinding disc to rotate , so as to process the marble surface.
本实用新型由于采用了以上技术方案,具有显著的技术效果:工作台通过第一动力装置驱动工作台沿着第一齿条的长度方向移动,研磨盘通过第三动力装置驱动可沿着Z方向上下移动,可实现对不同高度尺寸的大理石表面进行加工,且通过第二动力装置驱动沿着第二齿条的长度方向移动,研磨盘及与研磨盘连接的部件的重量一般都会小于大理石的重量,驱动研磨盘及与研磨盘连接的部件实现在X方向的移动相比驱动大理石沿着X方向的移动更为省资源;设置有防护罩,可降低噪音,还可防止大多数的灰尘飞出。设置有循环供液系统,可将大多的灰尘浸湿,减少灰尘污染空气的现象。Due to the adoption of the above technical solutions, the utility model has remarkable technical effects: the worktable is driven by the first power device to move along the length direction of the first rack, and the grinding disc is driven by the third power device to move along the Z direction. Moving up and down can realize the processing of marble surfaces with different heights and sizes, and is driven by the second power device to move along the length direction of the second rack. The weight of the grinding disc and the parts connected with the grinding disc is generally less than the weight of the marble , driving the grinding disc and the parts connected with the grinding disc to move in the X direction is more resource-saving than driving the marble to move along the X direction; it is equipped with a protective cover to reduce noise and prevent most dust from flying out . It is equipped with a circulating liquid supply system, which can soak most of the dust and reduce the phenomenon of dust polluting the air.
附图说明Description of drawings
图1是本实用新型实施例1的结构图。Fig. 1 is the structural diagram of the utility model embodiment 1.
图2是图1的A部放大图。Fig. 2 is an enlarged view of part A of Fig. 1 .
图3是本实用新型实施例1另一角度的结构图。Fig. 3 is a structural view from another angle of Embodiment 1 of the present utility model.
图4是图3的B部放大图。FIG. 4 is an enlarged view of part B of FIG. 3 .
图5是本实用新型实施例1的俯视图。Fig. 5 is a top view of Embodiment 1 of the present utility model.
图6是图5的CC剖面图。FIG. 6 is a CC sectional view of FIG. 5 .
图7是图6的D部放大图。FIG. 7 is an enlarged view of part D in FIG. 6 .
图8是本实用新型实施例2的结构图。Fig. 8 is a structural diagram of Embodiment 2 of the present utility model.
图9是本实用新型实施例2防护罩、出水管、研磨盘、磨块的结构图。Fig. 9 is a structural diagram of a protective cover, a water outlet pipe, a grinding disc, and a grinding block in Embodiment 2 of the utility model.
图10是本实用新型实施例2研磨盘、磨块的结构图。Fig. 10 is a structural diagram of a grinding disc and a grinding block in Embodiment 2 of the present utility model.
附图中各数字标号所指代的部位名称如下:其中1—机身、2—工作台、3—支架、4—移动面板、5—安装架、6—防护罩、7—动力装置、8—研磨盘、9—磨块、10—控制面板、11—控制箱、12—第一动力装置、13—第二动力装置、14—第三动力装置、15—第一移动导轨、16—第二移动导轨、17—第三移动导轨、18—第一齿条、19—第二齿条、20—大理石、21—电机、22—减速机、23—变频器、24—导向杆、25—限位块、26—限位凸起、27—螺孔、28—水箱、29—接水槽、30—出水管、31—喷水孔、32—支撑脚、33—导流孔、34—滑轮。The names of the parts indicated by the numbers in the attached drawings are as follows: 1—body, 2—workbench, 3—bracket, 4—movable panel, 5—mounting frame, 6—protective cover, 7—power device, 8 —Grinding disc, 9—Grinding block, 10—Control panel, 11—Control box, 12—First power unit, 13—Second power unit, 14—Third power unit, 15—First moving guide rail, 16—No. Two moving guide rails, 17—the third moving guide rail, 18—the first rack, 19—the second rack, 20—marble, 21—motor, 22—reducer, 23—frequency converter, 24—guide rod, 25— Limiting block, 26—limiting protrusion, 27—screw hole, 28—water tank, 29—water receiving tank, 30—water outlet pipe, 31—water spray hole, 32—supporting foot, 33—flow diversion hole, 34—pulley .
具体实施方式detailed description
下面结合附图与实施例对本实用新型作进一步详细描述。Below in conjunction with accompanying drawing and embodiment the utility model is described in further detail.
实施例1Example 1
大理石研磨机,如图1至图7所示,包括机身1、设置在机身1上且通过第一传动装置与机身1滑动连接的工作台2、通过螺丝固定设置在机身1上的支架3、设置在支架3一侧且通过第二传动装置与支架3滑动连接的移动面板4、设置在移动面板4侧面的安装架5、与安装架5固定连接的防护罩6、设置在移动面板4侧面且与安装架5固定连接的动力装置7、与动力装置7连接的研磨盘8、设置在研磨盘8下方且与研磨盘8连接的磨块9、循环供液系统、均设置在支架3上的控制面板10和控制箱11,研磨盘8通过第三传动装置与移动面板4连接。The marble grinding machine, as shown in Figures 1 to 7, includes a body 1, a workbench 2 that is arranged on the body 1 and is slidably connected to the body 1 through a first transmission device, and is fixed on the body 1 by screws The bracket 3, the mobile panel 4 arranged on one side of the bracket 3 and slidingly connected with the bracket 3 through the second transmission device, the mounting frame 5 arranged on the side of the mobile panel 4, the protective cover 6 fixedly connected with the mounting frame 5, and the The power unit 7 fixedly connected to the side of the mobile panel 4 and the mounting frame 5, the grinding disc 8 connected to the power unit 7, the grinding block 9 arranged below the grinding disc 8 and connected to the grinding disc 8, and the circulating liquid supply system are all provided On the control panel 10 and the control box 11 on the support 3, the grinding disc 8 is connected with the mobile panel 4 through the third transmission device.
机身1上固定设有用于驱动工作台2滑动的第一动力装置12,第一动力装置12包括电机21和与电机21的输出轴通过联轴器连接的减速机22,机身1上设有第一移动导轨15,工作台2下端设有与第一移动导轨15配合的滑块,工作台2下端还固定设有第一齿条18,第一齿条18与第一移动导轨15平行,减速机22的输出轴上通过键设有第一齿轮,第一齿轮与第一齿条18啮合。第一动力装置12工作,驱动第一齿轮转动,从而带动工作台2沿第一齿条18的方向移动。第一齿条18的长度方向设为X方向。第一传动装置包括第一动力装置12、第一齿条18、第一齿轮。The fuselage 1 is fixedly provided with a first power unit 12 for driving the slide of the workbench 2. The first power unit 12 includes a motor 21 and a reducer 22 connected with the output shaft of the motor 21 through a shaft coupling. There is a first moving guide rail 15, and the lower end of the workbench 2 is provided with a slider that cooperates with the first moving guide rail 15. The lower end of the workbench 2 is also fixed with a first rack 18, and the first rack 18 is parallel to the first moving guide rail 15. , The output shaft of the speed reducer 22 is provided with a first gear through a key, and the first gear meshes with the first rack 18 . The first power device 12 works to drive the first gear to rotate, thereby driving the worktable 2 to move along the direction of the first rack 18 . The longitudinal direction of the first rack 18 is defined as the X direction. The first transmission device includes a first power device 12, a first rack 18, and a first gear.
支架3上设有与第一移动导轨15垂直的第二移动导轨16,移动面板4一端设有与第二移动导轨16配合的滑块,移动面板4上固定设有用于驱动移动面板4滑动的第二动力装置13,第二动力装置13包括电机21和与电机21的输出轴上通过联轴器连接的减速机22。支架3上还固定设有与第二移动导轨16平行的第二齿条19,减速机22的输出轴上通过键设有第二齿轮,第二齿轮与第二齿条19啮合。第二动力装置13工作,驱动第二齿轮转动,从而带动移动面板4沿着第二齿条19的方向移动。第二齿条19的长度方向设为Y方向。第二传动装置包括第二动力装置13、第二齿条19、第二齿轮。The support 3 is provided with the second mobile guide rail 16 perpendicular to the first mobile guide rail 15, and one end of the mobile panel 4 is provided with a slide block that cooperates with the second mobile guide rail 16, and the mobile panel 4 is fixedly provided with a sliding block for driving the mobile panel 4. The second power device 13 , the second power device 13 includes a motor 21 and a reducer 22 connected to the output shaft of the motor 21 through a shaft coupling. The support 3 is also fixedly provided with a second rack 19 parallel to the second moving guide rail 16 , and the output shaft of the speed reducer 22 is provided with a second gear through a key, and the second gear meshes with the second rack 19 . The second power device 13 works to drive the second gear to rotate, thereby driving the moving panel 4 to move along the direction of the second rack 19 . The longitudinal direction of the second rack 19 is defined as the Y direction. The second transmission device includes a second power device 13, a second rack 19, and a second gear.
在本实施例中,动力装置7与移动面板4固定连接,动力装置7包括电机21和与电机21的输出轴通过联轴器连接的变频器23,变频器23与移动面板4固定连接,变频器23的输出轴与研磨盘8中部固定连接,变频器23的输出轴为花键轴。第三动力装置14工作驱动变频器23的输出轴转动,从而带动研磨盘8及研磨盘8上的磨块9旋转,达到对大理石20表面的研磨。In this embodiment, the power unit 7 is fixedly connected to the mobile panel 4, the power unit 7 includes a motor 21 and a frequency converter 23 connected to the output shaft of the motor 21 through a coupling, the frequency converter 23 is fixedly connected to the mobile panel 4, and the frequency conversion The output shaft of the device 23 is fixedly connected with the middle part of the grinding disc 8, and the output shaft of the frequency converter 23 is a spline shaft. The third power unit 14 works to drive the output shaft of the frequency converter 23 to rotate, thereby driving the grinding disc 8 and the grinding block 9 on the grinding disc 8 to rotate, so as to achieve the grinding of the surface of the marble 20 .
安装架5设置在变频器23的壳体下方且通过第三动力装置14与变频器23的壳体连接,第三动力装置14为气缸,气缸的缸体固定在变频器23的壳体上,气缸的活塞杆与安装架5固定连接,防护罩6通过螺丝固定在安装架5下端,研磨盘8位于防护罩6内。变频器23的输出轴的移动方向、气缸的活塞杆的移动方向均与第一齿条18、第二齿条19的方向垂直,变频器23的输出轴的移动方向设为Z方向。变频器23的壳体还与安装架5之间连接有导向杆24,变频器23的壳体上设有限位块25,限位块25上设有限位孔,变频器23上位于限位块25上方设有限位凸起26,导向杆24贯穿限位孔且下部与安装架5固定连接,安装架5下移时,限位凸起26也随着下移,限位凸起26起到限制行程的作用。安装架5上部设有通孔,通孔内设有轴承座,轴承座上设有轴承,安装架5与变频器23的输出轴通过轴承连接,第三动力装置14工作,同时带动研磨盘8、磨块9、变频器23的输出轴、安装架5、防护罩6一起升降,实现对不同高度尺寸的大理石20表面进行加工。第三传动装置包括第三动力装置14、气缸。Mounting frame 5 is arranged on the housing below of frequency converter 23 and is connected with the housing of frequency converter 23 by the 3rd power unit 14, and the 3rd power unit 14 is a cylinder, and the cylinder block of cylinder is fixed on the housing of frequency converter 23, The piston rod of the cylinder is fixedly connected with the mounting frame 5, the protective cover 6 is fixed on the lower end of the mounting frame 5 by screws, and the grinding disc 8 is located in the protective cover 6. The moving direction of the output shaft of the frequency converter 23 and the moving direction of the piston rod of the cylinder are perpendicular to the directions of the first rack 18 and the second rack 19, and the moving direction of the output shaft of the frequency converter 23 is set as the Z direction. The housing of the frequency converter 23 is also connected with the guide rod 24 between the mounting frame 5, the housing of the frequency converter 23 is provided with a limit block 25, the limit block 25 is provided with a limit hole, and the frequency converter 23 is located on the limit block 25 tops are provided with position-limiting projection 26, and guide bar 24 runs through position-limiting hole and bottom is fixedly connected with mounting frame 5, and when mounting frame 5 moves down, position-limiting protrusion 26 also moves down along with, and position-limiting protrusion 26 plays a role. The effect of limiting travel. The upper part of the mounting frame 5 is provided with a through hole, and a bearing seat is arranged in the through hole, and a bearing is provided on the bearing seat. , the grinding block 9, the output shaft of the frequency converter 23, the mounting frame 5, and the protective cover 6 are lifted together to realize processing the marble 20 surfaces of different heights and sizes. The third transmission device includes a third power unit 14 and a cylinder.
研磨盘8上设有螺孔27,磨块9通过螺丝、螺孔27的配合设置在研磨盘8下方。在本实施例中,磨块9为六组,均布在研磨盘8下方。由于大理石20的加工是通过磨块9与大理石20表面进行摩擦加工,磨块9容易磨损,因此在经过一段时间的使用后,就需要更换新的磨块9。如果磨块9与研磨盘8做成一体的,那么磨块9更换起来就比较麻烦,而且整个磨块9的成本也会增加。为使磨块9的安装更换更方便,且降低成本,以组合的方式把磨块9与研磨盘8通过螺丝连接。对于磨块9容易出现磨损现象的问题,磨块9采用超硬金刚石磨块9,可以减低磨损减少损耗,有利于工件加工的持续性与稳定性,同时有利于同一工件进行不同精度的一体化加工。为配合不同精度的加工要求,对于研磨盘8的转速需要进行变速调整。为更精确的调节研磨盘8转速到多个转速,且减少设备零件,对于动力装置7,可以采用变频器23来控制电机21的转速,以实现无级变速。The grinding disc 8 is provided with a screw hole 27, and the grinding block 9 is arranged under the grinding disc 8 through the cooperation of the screw and the screw hole 27. In this embodiment, there are six groups of grinding blocks 9 , which are evenly distributed under the grinding disc 8 . Since the processing of the marble 20 is carried out by friction processing between the grinding block 9 and the surface of the marble 20, the grinding block 9 is easy to wear, so after a period of use, a new grinding block 9 needs to be replaced. If the grinding block 9 is integrated with the grinding disc 8, it will be cumbersome to replace the grinding block 9, and the cost of the whole grinding block 9 will also increase. In order to make the installation and replacement of the grinding block 9 more convenient and reduce the cost, the grinding block 9 and the grinding disc 8 are connected by screws in a combined manner. For the problem that the grinding block 9 is prone to wear, the grinding block 9 adopts a superhard diamond grinding block 9, which can reduce wear and loss, which is conducive to the continuity and stability of the workpiece processing, and is also conducive to the integration of the same workpiece with different precision. processing. In order to meet the processing requirements of different precisions, the speed of the grinding disc 8 needs to be adjusted by variable speed. In order to more accurately adjust the rotational speed of the grinding disc 8 to multiple rotational speeds and reduce equipment parts, for the power unit 7, a frequency converter 23 can be used to control the rotational speed of the motor 21 to realize stepless speed change.
循环供液系统包括设置在机身1下部的水箱28、设置在工作台2下方的接水槽29、固定设置在防护罩6上的出水管30和将出水管30、水箱28连通的软管,水箱28内设有水泵,水箱28内设有过滤网,水泵与软管连接,防护罩6的侧面下端设有喷水孔31,出水管30的出水口与喷水口对齐。工作台2的边缘处设有环形凸台,工作台2上与接水槽29相应位置设有导流孔33。水流通过水泵泵入出水管30,再从喷水孔31喷出冲刷工作台2上的大理石20,后经导流孔33流入接水槽29内,再进入水箱28内进行循坏。大理石20加工过程中,由于研磨盘8与大理石20表面的摩擦,会产生热量并伴随着大量粉尘的逸出,因此需要在加工部位设置一套抛光液的循环供液系统,可同时起到冷却作用和去除粉尘作用。在加工的时候水从大理石20的上方喷出,冲刷加工件表面。对于减少研磨盘8的磨损、降低加工噪音、及提高加工效率有很好的促进作用。由于加工过程中会产生一些大理石20细块和粉尘,它们散落在大理石20表面,对于大理石20表面的加工质量会产生一定的影响,而在水的冲刷下可以把大理石20表面的细块冲刷干净,同时在水箱28设置过滤网,拦截细块和粉尘,从而提高工件表面的加工质量。The circulating liquid supply system includes a water tank 28 arranged at the bottom of the fuselage 1, a water receiving tank 29 arranged below the workbench 2, a water outlet pipe 30 fixedly arranged on the protective cover 6, and a hose connecting the water outlet pipe 30 and the water tank 28, Water pump is provided with in water tank 28, and water tank 28 is provided with strainer, and water pump is connected with flexible pipe, and the side lower end of protective cover 6 is provided with spray hole 31, and the water outlet of outlet pipe 30 is aligned with water spray. The edge of the workbench 2 is provided with an annular boss, and the corresponding position of the workbench 2 and the water receiving tank 29 is provided with a diversion hole 33 . The water flow is pumped into the outlet pipe 30 by the water pump, and then sprays out the marble 20 on the washing table 2 from the spray hole 31, flows into the water receiving tank 29 through the diversion hole 33, and then enters the water tank 28 for circulation. During the processing of marble 20, due to the friction between the grinding disc 8 and the surface of marble 20, heat will be generated and a large amount of dust will escape. function and remove dust. During processing, water is sprayed from above the marble 20 to scour the surface of the workpiece. It has a very good promoting effect on reducing the wear of the grinding disc 8, reducing the processing noise, and improving the processing efficiency. Since some marble 20 fine pieces and dust will be produced during the processing, they are scattered on the marble 20 surface, which will have a certain impact on the processing quality of the marble 20 surface, and the fine pieces on the marble 20 surface can be washed away under the washing of water At the same time, a filter screen is set in the water tank 28 to intercept fine pieces and dust, thereby improving the processing quality of the workpiece surface.
机身1下部设有滑轮34和可调节的支撑脚32。在将机身1调整到合适位置后,调节支撑脚32,通过支撑脚32来支撑机身1。The lower part of the fuselage 1 is provided with a pulley 34 and adjustable support feet 32 . After the fuselage 1 is adjusted to a proper position, the supporting feet 32 are adjusted to support the fuselage 1 through the supporting feet 32 .
在加工过程中,研磨盘8高速旋转带动着磨块9与大理石20表面接触,进行磨、研、抛等方式的加工。由于摩擦力的作用以及研磨盘8的旋转,会有细块不断地从大理石20工件上脱落并向四周甩出,出现扬尘现象且有一定摩擦噪音,造成工作环境的污染。为此在研磨盘8上增设一个防护罩6,防护罩6把整个研磨盘8罩住。防护罩6选用亚克力材料制造,当加工产生的噪音向外扩散,因亚克力材料的消音减振效果,大部分的噪音就会被亚克力材料制成的防护罩6挡住而无法向外传播,起到降低噪音的效果。同时,加工产生的粉尘以及向外飞甩的大理石20细块也都无法向外扩散,在一定程度上的减少了工作环境的污染。During the processing, the high-speed rotation of the grinding disc 8 drives the grinding block 9 to contact the surface of the marble 20 for processing such as grinding, lapping, and polishing. Due to the effect of friction and the rotation of the grinding disc 8, there will be fine pieces constantly falling off from the marble 20 workpiece and being thrown around, causing dust and certain friction noise, which will cause pollution to the working environment. For this reason, a protective cover 6 is set up on the grinding disc 8, and the protective cover 6 covers the whole grinding disc 8. The protective cover 6 is made of acrylic material. When the noise generated by the processing spreads outwards, due to the noise reduction and vibration reduction effect of the acrylic material, most of the noise will be blocked by the protective cover 6 made of acrylic material and cannot be transmitted outwards. Noise reduction effect. At the same time, the dust generated by the processing and the 20 fine pieces of marble flying outwards cannot be diffused outwards, which reduces the pollution of the working environment to a certain extent.
大理石20研磨机的整个控制系统主要包括轨迹控制系统、电器控制系统和研磨抛光液循环供液系统。轨迹控制系统主要由PLC控制器和控制软件组成。轨迹控制系统主要功能是精密控制加工路线和进给;电器控制系统主要由PLC控制器、电机21、D/A接口、转速传感器等组成,根据设定的程序,精确控制X、Y、Z方向的传动机构的运行及电机21的转动;研磨抛光液循环供液系统为研磨抛光过程提供适量的研磨抛光液,同时还起到冷却作用和粉尘去除作用。第一传动装置包括第一动力装置12、第一齿轮、第一齿条18,第二传动装置包括第二动力装置13、第二齿条19、第二齿轮,第三传动装置包括第三动力装置14。The entire control system of the marble 20 grinding machine mainly includes a trajectory control system, an electrical control system and a grinding and polishing liquid circulation supply system. The trajectory control system is mainly composed of PLC controller and control software. The main function of the trajectory control system is to precisely control the processing route and feed; the electrical control system is mainly composed of PLC controller, motor 21, D/A interface, speed sensor, etc., and accurately controls the X, Y, and Z directions according to the set program The operation of the transmission mechanism and the rotation of the motor 21; the grinding and polishing fluid circulation supply system provides an appropriate amount of grinding and polishing fluid for the grinding and polishing process, and also plays a role in cooling and dust removal. The first transmission device comprises the first power unit 12, the first gear, the first tooth bar 18, the second transmission device comprises the second power unit 13, the second rack 19, the second gear, and the third transmission device comprises the third power unit device 14.
机身1采用厚壁钢管焊接而成,经高温回火处理,确保机身1变形小,刚性好,强度大;Y方向采用电机21驱动,确保运动平稳;且采用高精级齿轮齿条传动,精度高,速度快,力量大;采用无级变频调速电机21,使转动平稳、可靠、无冲击;第一移动导轨15、第二移动导轨16、第三移动导轨17均为方形直线导轨,精度高,承重冗余大,寿命长;机电系统进行全优设计,精选各种电气配件,故障率低;机身1配有接水槽29及自动供水冷却系统;全部防尘防水设计,全方位保护机器传动部件;操作箱控制部分的控制电源电压为直流24V,这样提高了设备的使用寿命及安全性。 The fuselage 1 is welded by thick-walled steel pipes and tempered at high temperature to ensure that the fuselage 1 has small deformation, good rigidity and high strength; the Y direction is driven by a motor 21 to ensure stable movement; and it adopts high-precision rack and pinion transmission , high precision, fast speed, and large force; stepless frequency conversion speed regulation motor 21 is adopted to make the rotation stable, reliable and without impact; the first moving guide rail 15, the second moving guide rail 16 and the third moving guide rail 17 are all square linear guide rails , high precision, large load-bearing redundancy, and long life; the electromechanical system is fully designed, and a variety of electrical accessories are selected, with a low failure rate; the fuselage 1 is equipped with a water tank 29 and an automatic water supply cooling system; all dustproof and waterproof designs, All-round protection of machine transmission parts; the control power supply voltage of the control part of the operation box is DC 24V, which improves the service life and safety of the equipment.
实施例2Example 2
如图8至图10所示,其基本结构与实施例1相同,不同之处在于移动面板4一端上固定设有沿竖直方向设置的第三移动导轨17,安装架5上设有与第三移动导轨17配合的滑块。安装架5一端固定设有与第三移动导轨17平行的第三齿条,移动面板4上固定设有第三动力装置14,第三动力装置14包括电机21和与电机21的输出轴通过联轴器连接的减速机22,减速机22的输出轴固定设有第三齿轮,第三齿轮与第三齿条啮合。第三动力装置14工作驱动安装架5沿着第三齿条上下移动。第三齿条的长度方向均与第一齿条18的长度方向、第二齿条19的长度方向垂直,第三齿条的长度方向设为Z方向。采用第三齿条与第三齿轮配合来升降研磨盘8,移动更为稳定,且噪音较小。第三传动装置包括第三动力装置14、第三齿条、第三齿轮。As shown in Figures 8 to 10, its basic structure is the same as that of Embodiment 1, except that one end of the mobile panel 4 is fixedly provided with a third mobile guide rail 17 arranged in the vertical direction, and the installation frame 5 is provided with the third mobile guide rail 17 which is arranged in the vertical direction. Three mobile guide rails 17 cooperate with the slide block. Mounting frame 5 one end is fixedly provided with the 3rd tooth rack that is parallel with the 3rd moving guide rail 17, is fixedly provided with the 3rd power unit 14 on the mobile panel 4, the 3rd power unit 14 comprises motor 21 and the output shaft with motor 21 is connected. The reducer 22 connected with the shaft, the output shaft of the reducer 22 is fixedly provided with a third gear, and the third gear meshes with the third rack. The third power unit 14 works to drive the installation frame 5 to move up and down along the third rack. The length direction of the third rack is perpendicular to the length direction of the first rack 18 and the length direction of the second rack 19 , and the length direction of the third rack is set as the Z direction. The grinding disc 8 is raised and lowered by cooperating with the third rack and the third gear, so the movement is more stable and the noise is lower. The third transmission device includes a third power device 14, a third rack, and a third gear.
安装架5上固定设有动力装置7,动力装置7包括与安装架5固定连接的电机21和与电机21的输出轴通过联轴器连接的变频器23,变频器23的输出轴与研磨盘8固定连接。动力装置7工作带动研磨盘8转动,从而对大理石20表面进行加工。Mounting frame 5 is fixedly provided with power unit 7, and power unit 7 comprises the motor 21 that is fixedly connected with mounting frame 5 and the frequency converter 23 that is connected with the output shaft of motor 21 by coupling, the output shaft of frequency converter 23 and grinding disc 8 fixed connections. The power device 7 works to drive the grinding disc 8 to rotate, thereby processing the surface of the marble 20 .
总之,以上所述仅为本实用新型的较佳实施例,凡依本实用新型申请专利范围所作的均等变化与修饰,皆应属本实用新型专利的涵盖范围。In a word, the above descriptions are only preferred embodiments of the present utility model, and all equal changes and modifications made according to the patent scope of the utility model should fall within the scope of the utility model patent.
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CN107414324A (en) * | 2017-09-05 | 2017-12-01 | 佛山市环城精密金属制品厂有限公司 | A kind of platform that reloads for laser cutting machine |
CN108673318A (en) * | 2018-05-22 | 2018-10-19 | 盛梁科 | A kind of mechanical processing surface of steel plate high-efficient rust-removing device |
CN109719595A (en) * | 2019-03-05 | 2019-05-07 | 王子东 | A kind of use for laboratory physics grinding device |
CN110605628A (en) * | 2019-09-16 | 2019-12-24 | 安徽金诚复合材料有限公司 | Flatness detection tool for machining back door of passenger car and detection method thereof |
CN111250220A (en) * | 2020-01-16 | 2020-06-09 | 胡昌金 | Grinding machine |
CN111250220B (en) * | 2020-01-16 | 2021-08-10 | 山东润正丰食品有限公司 | Grinding machine |
CN111922883A (en) * | 2020-07-17 | 2020-11-13 | 涂凯飞 | Polishing device capable of automatically adding polishing solution during polishing |
CN113414681A (en) * | 2021-07-22 | 2021-09-21 | 安徽正博实业有限公司 | Special grinding device of glass processing |
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