CN213671178U - Structural member correcting platform - Google Patents

Abstract

The utility model discloses a structure correction platform relates to structure correction technical field, structure correction platform is including the inspection platform that is used for detecting a plane degree, the portal frame with be used for proofreading and correct the correcting unit of a plane degree, be equipped with two supporting shoes on the inspection platform, a welding is placed in the upper end of two supporting shoes, the portal frame is along the movably setting of first direction on the inspection platform, correcting unit is along the portable setting of second direction on the portal frame, first direction and second direction are mutually perpendicular and are located the first plane, correcting unit is located the top of supporting shoe. So set up, inspection platform and correcting unit combine as an organic whole, through inspection platform detection welding piece plane degree after, very conveniently directly place welding piece on the supporting shoe rectify can, and correcting unit can follow first direction and second direction shift position, can remove to waiting to rectify the position promptly in the horizontal plane, the accurate correction that realizes.

Description

Structural member correcting platform

Technical Field

The utility model relates to a technical field is rectified to the structure, more specifically says, relates to a platform is rectified to structure.

Background

Usually, finished structural members such as welding parts and the like need to be subjected to flatness detection and correction, most of the existing markets are inspection platforms, the inspection platforms are used for detecting whether the finished structural members such as the welding parts are qualified or not, unqualified products, namely products with poor flatness, need to be picked out when being detected out, and then the finished structural members are manually corrected to be in a qualified state. Therefore, the existing inspection device which can be used for correction is not available, and only manual correction can be carried out, so that the whole process of inspection and correction is too complicated, the manual correction process of the structural member consumes time, and the working efficiency is reduced.

Therefore, how to solve the problems that the inspection device in the prior art cannot correct the structural member, so that the correction process is complicated, time is consumed, and the correction efficiency is low becomes an important technical problem to be solved by the technical personnel in the field.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a structure correction platform is in order to solve among the prior art verifying attachment the unable structure of rectifying, make the alignment process loaded down with trivial details, consume time, rectify technical problem that inefficiency. The utility model provides a plurality of technical effects that preferred technical scheme among a great deal of technical scheme can produce see the explanation below in detail.

The utility model provides a structure correction platform, include:

the inspection platform is characterized in that the upper surface of the inspection platform is arranged to be a horizontal plane so as to detect the flatness of a structural part, two supporting blocks are arranged on the upper surface of the inspection platform, and the structural part is placed at the upper ends of the two supporting blocks;

the portal frame is movably arranged on the inspection platform along a first direction;

the correcting device is used for correcting the flatness of the structural part, the correcting device is movably arranged on the portal frame along a second direction, the first direction is perpendicular to the second direction and is positioned in the same horizontal plane, and the correcting device is positioned above the supporting block.

Preferably, the portal frame comprises a horizontal frame and two vertical frames respectively arranged at two ends of the horizontal frame, the extending direction of the horizontal frame is consistent with the second direction, the correcting device is movably arranged on the horizontal frame, and the two vertical frames are respectively movably arranged at two sides of the inspection platform along the first direction.

Preferably, the inspection platform includes along two sides that the second direction set up relatively, two the extending direction of side with first direction is unanimous, two vertical frame is located two respectively side department, and two distance between the vertical frame equals with two distance between the side, two the lower extreme of vertical frame all is connected with and is used for contacting the side with the first roll subassembly of inspection platform upper surface.

Preferably, the first rolling assembly comprises a first horizontal bearing for contacting the side surface and a first vertical bearing for contacting an upper surface of the inspection platform.

Preferably, the periphery cover of horizontal bracket is equipped with lantern ring structure, lantern ring structure with correcting unit is connected, follows first direction the both sides that the horizontal bracket is relative all are equipped with the gib block, the gib block is followed the second direction extends, lantern ring structure is connected with and is used for the contact the second rolling subassembly of the up end and the side facade of gib block, the second rolling subassembly set up to two and with two gib block one-to-one.

Preferably, the sleeving structure comprises a first horizontal plate, a second horizontal plate and two vertical plates, the first horizontal plate and the second horizontal plate are respectively located above and below the horizontal frame, the two vertical plates are respectively located on two sides of the horizontal frame, the upper ends of the two vertical plates are connected with the first horizontal plate, the lower ends of the two vertical plates are connected with the second horizontal plate, the second horizontal plate is connected with the correcting device, the second rolling assembly comprises a second horizontal bearing used for contacting the lateral vertical surface of the guide bar and a second vertical bearing used for contacting the upper end surface of the guide bar, the second horizontal bearing is arranged on the second horizontal plate, and the second vertical bearing is arranged on the vertical plate.

Preferably, the inspection platform is further provided with a limiting structure for limiting the moving distance of the portal frame along the first direction.

Preferably, the inspection platform comprises a horizontally arranged inspection panel and a support assembly for supporting the inspection panel, the support block being arranged on the inspection panel.

Preferably, the supporting component includes along a plurality of first channel-section steels that first direction interval set up, follow a plurality of second channel-section steels that second direction interval set up and the third channel-section steel of vertical setting, each first channel-section steel with each the second channel-section steel is connected, in order to constitute horizontal bearing structure jointly, the third channel-section steel is located horizontal bearing structure's below, be used for supporting horizontal bearing structure.

Preferably, the correcting device comprises a hydraulic oil cylinder and an electric oil pump for providing hydraulic power for the hydraulic oil cylinder, and the hydraulic oil cylinder is movably arranged on the portal frame along the second direction.

In the technical scheme provided by the utility model, the structural component correcting platform comprises a checking platform, a portal frame and a correcting device, the upper surface of the checking platform is a horizontal plane, and the flatness of the structural component can be directly detected by placing a welding part on the upper surface of the checking platform; the inspection platform is provided with two supporting blocks, and the structural part can be placed at the upper ends of the two supporting blocks to prepare for the subsequent correction process; the portal frame is movably arranged on the inspection platform along a first direction, the correcting device is used for correcting the flatness of the structural part, the correcting device is movably arranged on the portal frame along a second direction, the first direction and the second direction are perpendicular and are located in a first plane, and the correcting device is located above the supporting block. Therefore, the portal frame can drive the correcting device to move relative to the inspection platform along the first direction, the correcting device can move relative to the portal frame along the second direction, and the correcting device can move to any position in the horizontal plane to align the position to be corrected of the structural part. So set up, this structure correction platform also regards as an verifying attachment, combines inspection platform and correcting unit as an organic whole, through inspection platform detection structure flatness back, directly place the structure on the supporting shoe, utilize correcting unit to rectify can, correcting unit can remove to the position of treating of structure in the horizontal plane in addition, correcting unit descends again and acts on the welding piece, can accurately realize rectifying, whole correction process is simple, and is efficient.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a schematic structural diagram of a structural member calibration platform according to an embodiment of the present invention;

FIG. 2 is an enlarged view at A in FIG. 1;

fig. 3 is a schematic structural view of another angle structure calibration platform according to an embodiment of the present invention;

FIG. 4 is an enlarged view at B in FIG. 3;

FIG. 5 is a schematic view of the sleeving structure in the embodiment of the present invention;

fig. 6 is a schematic structural diagram of an inspection platform according to an embodiment of the present invention;

fig. 7 is an exploded view of the vertical frame according to the embodiment of the present invention.

In FIGS. 1-7:

1. inspecting the panel; 101. a side surface; 102. an upper surface; 2. a first channel steel; 3. a second channel steel; 4. a third channel steel; 5. a support block; 6. a gantry; 601. a horizontal frame; 602. a vertical frame; 7. a first horizontal bearing; 8. a first vertical bearing; 9. a first horizontal plate; 10. a second horizontal plate; 11. a vertical plate; 12. a second horizontal bearing; 13. a second vertical bearing; 14. a limiting block; 15. a hydraulic cylinder; 16. an electric oil pump; 17. a chain; 18. a guide strip; 19. a fixing member; 20. a support plate; 21. inserting grooves; 22. a plug-in part.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention clearer, the technical solutions of the present invention will be described in detail below. It is to be understood that the embodiments described are only some embodiments of the invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

The purpose of this embodiment is to provide a structural component correction platform, solve among the prior art the problem that verifying attachment can't rectify the structural component, make the calibration process loaded down with trivial details, consume time, correction inefficiency.

Hereinafter, embodiments will be described with reference to the drawings. The embodiments described below do not limit the scope of the invention described in the claims. Further, the entire contents of the configurations shown in the following embodiments are not limited to those necessary as a solution of the invention described in the claims.

Referring to fig. 1-4, in the present embodiment, the structural member calibration platform includes an inspection platform, a gantry 6 and a calibration device, an upper surface 102 of the inspection platform is a horizontal plane, and a welded member is placed on the upper surface 102 of the inspection platform, so that the flatness of the structural member can be directly detected, and if the flatness is qualified, subsequent calibration is not required, and if the flatness is not qualified, calibration is required; the inspection platform is provided with two supporting blocks 5, and the structural part can be placed at the upper ends of the two supporting blocks 5 to prepare for the correction process. The portal frame 6 is movably arranged on the inspection platform along a first direction, the correcting device is used for correcting the flatness of the structural part, the correcting device is movably arranged on the portal frame 6 along a second direction, the first direction and the second direction are perpendicular and are located in a first plane, and the correcting device is located above the supporting block 5. Therefore, the portal frame 6 can drive the correcting device to move relative to the inspection platform along the first direction, and the correcting device can also move relative to the portal frame 6 along the second direction, namely the correcting device can move to any position in the horizontal plane, so that the position of the structural part to be corrected is aligned. Note that the "first direction" is a horizontal direction as shown in fig. 1, and the "second direction" is a direction perpendicular to the paper as shown in fig. 1. Specifically, when the plane degree of structure is not conform to the requirement, the welding can be crooked certain radian, and the both ends of structure are taken respectively on two supporting shoes 5 this moment, and the bending position is waited to rectify the position promptly and can be upwards protruding, then correcting unit moves down, treats the correction position and exerts pressure, reduces the degree of curvature of waiting to rectify the position. The whole process of detection and correction is carried out simultaneously, and the correction is carried out at any time, so that the excessive correction is avoided.

So set up, inspection platform and correcting unit combine as an organic whole, through inspection platform detection structure flatness after, very conveniently directly place the structure on supporting shoe 5 rectify can, and correcting unit can remove to waiting to rectify the position in the horizontal plane, and the decline acts on the structure again, and the accuracy is realized rectifying, and whole correction process is simple, efficient.

In this embodiment, the structural member is a weldment. Optionally, the weld is a grid.

As an alternative embodiment, the inspection platform comprises an inspection panel 1 and a support assembly, wherein the inspection panel 1 is horizontally arranged, the upper surface 102 of the inspection panel 1 is a horizontal plane, the support assembly is used for supporting the inspection panel 1, and the support block 5 is arranged on the upper surface 102 of the inspection panel 1.

Preferably, in the present embodiment, the inspection panel 1 has a rectangular structure, the inspection panel 1 includes long sides and short sides, the first direction is set as the direction of the short sides, and the second direction is set as the direction of the long sides. Specifically, as shown in fig. 6, the supporting component comprises the channel-section steel, the supporting component includes a plurality of first channel-section steels 2 and a plurality of second channel-section steels 3 that the level set up, and the third channel-section steel 4 of vertical setting, first channel-section steel 2 sets up along the first direction interval, the extending direction of first channel-section steel 2 parallels with the minor face of inspection panel 1, second channel-section steel 3 sets up along the second direction interval, the extending direction of second channel-section steel 3 parallels with the long limit of inspection panel 1, each first channel-section steel 2 is connected with each second channel-section steel 3, thereby constitute a horizontal support structure jointly, inspection panel 1 sets up the upper end at horizontal support structure, and third channel-section steel 4 is located horizontal support structure's below, be used for supporting horizontal support structure. The first channel steel 2, the second channel steel 3 and the third channel steel 4 are all cut to the required length on the numerical control sawing machine by the channel steel in the prior art.

By the arrangement, the specific structure of the inspection platform is refined, and sufficient supporting force is provided for the inspection panel 1 through the supporting component.

As an alternative embodiment, as shown in fig. 1 and 3, the gantry 6 includes a horizontal frame 601 and two vertical frames 602 respectively disposed at two ends of the horizontal frame 601, the extending direction of the horizontal frame 601 is consistent with the second direction, i.e. the extending direction of the horizontal frame 601 is parallel to the extending direction of the long side of the inspection panel 1, the correcting device is movably disposed on the horizontal frame 601, and the correcting device can move along the extending direction of the horizontal frame 601; the two vertical racks 602 are movably disposed on two sides of the inspection platform along a first direction, i.e. the two vertical racks 602 synchronously move along the direction of the short edge of the inspection panel 1. Preferably, in the present embodiment, as shown in fig. 7, each of the vertical frame 602 and the horizontal frame 601 includes a plurality of support plates 20, the support plates 20 are inserted into each other to form a hollow structure, the hollow structure is used for the line of the correction device to pass through, and the hollow structure of the vertical frame 602 is communicated with the hollow structure of the horizontal frame 601. Specifically, the cross sections of the vertical frame 602 and the horizontal frame 601 are both rectangular structures, between any two adjacent vertical support plates 20, one of the support plates 20 is provided with an insertion groove 21, the other support plate 20 is provided with an insertion part 22, and the insertion part 22 can be inserted into the insertion groove 21, so that the two adjacent support plates 20 are relatively fixed.

As an alternative embodiment, the test panel 1 comprises two side surfaces 101 oppositely arranged along the second direction, the two side surfaces 101 correspond to two short sides of the test panel 1, the extending direction of the two side surfaces 101 is the same as the first direction, the two vertical frames 602 are respectively located at the two side surfaces 101, and the distance between the two vertical frames 602 is the same as the distance between the two side surfaces 101, so that the two vertical frames 602 can move along the short sides of the test panel 1 only when moving synchronously. Also, a first rolling assembly for contacting the side 101 and the inspection platform upper surface 102 is attached to the lower end of each of the two vertical racks 602. In this way, the movement of the gantry 6 with respect to the inspection platform is achieved by the first rolling assembly moving along the edge of the inspection panel 1.

Preferably, in the present embodiment, as shown in fig. 2, the first rolling assembly comprises a first horizontal bearing 7 for contacting the side surface 101 and a first vertical bearing 8 for contacting the upper surface 102 of the inspection platform, the axis of the first horizontal bearing 7 is vertically arranged, the axis of the first vertical bearing 8 is horizontally arranged, that is, the first horizontal bearing 7 rolls on the side surface 101 of the inspection panel 1, and the first vertical bearing 8 rolls on the edge of the upper surface 102 of the inspection panel 1.

So set up, adopt first horizontal bearing 7 and first vertical bearing 8, make portal frame 6 relative test platform remove, can reduce the frictional force between vertical frame 602 and the test panel 1 for it is more smooth and easy to remove.

In a preferred embodiment, the first horizontal bearing 7 and the first vertical bearing 8 are both provided in two, so that the movement process of the gantry 6 is smoother.

As an alternative embodiment, as shown in fig. 1 and fig. 3, a collar structure is sleeved on the outer periphery of the horizontal frame 601, the collar structure is connected with the correction device, the two opposite sides of the horizontal frame 601 are provided with the guide bars 18 along the first direction, that is, the front side and the rear side of the horizontal frame 601 shown in fig. 1 are provided with the guide bars 18, the guide bars 18 extend along the second direction, which is equivalent to extend along the length direction of the horizontal frame 601, the collar structure is connected with second rolling assemblies for contacting the upper end surfaces and the side elevation surfaces of the guide bars 18, and the second rolling assemblies are arranged in two and correspond to the two guide bars 18 one to one. In this way, the movement of the correction device with respect to the portal frame 6 is achieved by the second rolling assembly rolling along the guide bar 18.

In a preferred embodiment, as shown in fig. 4, the second rolling assembly comprises a second horizontal bearing 12 for contacting the lateral surface of the guide bar 18 and a second vertical bearing 13 for contacting the upper end surface of the guide bar 18, wherein the axis of the second horizontal bearing 12 is vertically arranged, the axis of the second vertical bearing 13 is horizontally arranged, that is, the second horizontal bearing 12 rolls on the lateral surface of the guide bar 18, and the second vertical bearing 13 rolls on the upper surface 102 of the guide bar 18.

So set up, adopt second horizontal bearing 12 and second vertical bearing 13, frictional force when reducing correcting unit and relative portal frame 6 and remove more smoothly.

In a preferred embodiment, the second horizontal bearing 12 and the second vertical bearing 13 are provided in two, so that the movement process of the correcting device is smoother.

As an alternative embodiment, as shown in fig. 5, the sheathing structure includes a first horizontal plate 9, a second horizontal plate 10 and two vertical plates 11, and also constitutes a "square" structure corresponding to the sheathing structure, the first horizontal plate 9 and the second horizontal plate 10 are respectively located above and below the horizontal frame 601, the two vertical plates 11 are respectively located at two sides of the horizontal frame 601, that is, the two vertical plates 11 are located at the front side and the rear side of the horizontal frame 601 as shown in fig. 1, the upper ends of the two vertical plates 11 are connected to the first horizontal plate 9, the lower ends of the two vertical plates 11 are connected to the second horizontal plate 10, so that the four components are connected, the second horizontal plate 10 is connected to the correcting device, the second horizontal bearing 12 is arranged on the second horizontal plate 10, and the second vertical bearing 13 is arranged on the vertical plate 11. Specifically, the connection between the first horizontal plate 9 and the vertical plate 11 and the connection between the second horizontal plate 10 and the vertical plate 11 are also realized through the insertion structures, similar to the structure shown in fig. 7, each insertion structure includes an insertion groove 21 and an insertion portion 22, one of the two connected components is provided with the insertion groove 21, the other one is provided with the insertion portion 22, and the insertion portion 22 can be inserted into the insertion groove 21, so that the connection between the two components is realized.

As an alternative embodiment, the inspection platform is further provided with a limiting structure for limiting the moving distance of the gantry 6 along the first direction. Preferably, in this embodiment, the limiting structure is a limiting block 14 disposed at the bottom edge of the inspection panel 1, the limiting block 14 is disposed at a position close to the side surface 101 of the inspection panel 1, and two ends of the short side of the inspection panel 1 are both provided with the limiting block 14, that is, the limiting blocks 14 are disposed in four and are respectively located at four angular positions of the inspection panel 1.

So set up, when portal frame 6 moved along the minor face of inspection panel 1 through first rolling subassembly, through stopper 14 restriction portal frame 6's moving range, avoided portal frame 6 to break away from inspection panel 1.

In a preferred embodiment, the correcting device comprises a hydraulic oil cylinder 15 and an electric oil pump 16, wherein the electric oil pump 16 is used for providing hydraulic power for the hydraulic oil cylinder 15 so as to drive the hydraulic oil cylinder 15 to ascend and descend, the hydraulic oil cylinder 15 is movably arranged on the gantry frame 6 along a second direction, namely, the upper end of the hydraulic oil cylinder 15 is connected with the second horizontal plate 10 and moves along the sleeving structure, the hydraulic oil cylinder 15 and the electric oil pump 16 are communicated through an oil pipe, the oil pipe is arranged on the chain 17, and the chain 17 and the oil pipe penetrate through the hollow structures of the vertical frame 602 and the horizontal frame 601.

Further, in the preferred embodiment, the first horizontal plate 9 is provided with a fixing member 19 for fixing the chain 17 and the oil pipe.

So set up, when hydraulic cylinder 15 moved along horizontal stand 601, chain 17 and oil pipe also synchronous motion avoided chain 17 and oil pipe to break away from hydraulic cylinder 15 and cause the damage.

It is understood that the same or similar parts in the above embodiments may be mutually referred to, and the same or similar parts in other embodiments may be referred to for the content which is not described in detail in some embodiments. The utility model provides a plurality of schemes contain the basic scheme of itself, mutual independence to restrict each other, but it also can combine each other under the condition of not conflicting, reaches a plurality of effects and realizes jointly.

The above description is only for the specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art can easily think of the changes or substitutions within the technical scope of the present invention, and all should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (10)

1. A structural correction platform, comprising:

the inspection platform is characterized in that the upper surface (102) of the inspection platform is arranged to be a horizontal plane so as to detect the flatness of a structural part, two supporting blocks (5) are arranged on the upper surface (102) of the inspection platform, and the structural part is placed at the upper ends of the two supporting blocks (5);

the portal frame (6) is movably arranged on the inspection platform along a first direction;

the correcting device is used for correcting the flatness of the structural part, the correcting device is movably arranged on the portal frame (6) along a second direction, the first direction is perpendicular to the second direction and is located in the same horizontal plane, and the correcting device is located above the supporting block (5).

2. The structure correcting platform according to claim 1, characterized in that the portal frame (6) comprises a horizontal frame (601) and two vertical frames (602) respectively arranged at two ends of the horizontal frame (601), the horizontal frame (601) extends in the second direction, the correcting device is movably arranged on the horizontal frame (601), and the two vertical frames (602) are movably arranged at two sides of the checking platform along the first direction respectively.

3. The structural correction platform of claim 2, characterized in that the inspection platform comprises two opposite side surfaces (101) along the second direction, the two side surfaces (101) extend in the same direction as the first direction, two vertical frames (602) are respectively located at the two side surfaces (101), the distance between the two vertical frames (602) is equal to the distance between the two side surfaces (101), and a first rolling assembly for contacting the side surfaces (101) and the upper surface (102) of the inspection platform is connected to the lower ends of the two vertical frames (602).

4. A structural calibration platform according to claim 3, characterized in that said first rolling assembly comprises a first horizontal bearing (7) for contacting said lateral surface (101) and a first vertical bearing (8) for contacting said inspection platform upper surface (102).

5. The structural member correcting platform according to claim 2, wherein a collar structure is sleeved on the periphery of the horizontal frame (601), the collar structure is connected with the correcting device, guide bars (18) are arranged on two opposite sides of the horizontal frame (601) along the first direction, the guide bars (18) extend along the second direction, the collar structure is connected with second rolling assemblies for contacting the upper end surfaces and the side elevation surfaces of the guide bars (18), and the second rolling assemblies are arranged in two and correspond to the two guide bars (18) one by one.

6. The structural member correcting platform according to claim 5, wherein the sheathing structure comprises a first horizontal plate (9), a second horizontal plate (10) and two vertical plates (11), the first horizontal plate (9) and the second horizontal plate (10) are respectively located above and below the horizontal frame (601), the two vertical plates (11) are respectively located at two sides of the horizontal frame (601), the upper ends of the two vertical plates (11) are both connected with the first horizontal plate (9), the lower ends of the two vertical plates are both connected with the second horizontal plate (10), the second horizontal plate (10) is connected with the correcting device, the second rolling assembly comprises a second horizontal bearing (12) for contacting the side vertical surface of the guide bar (18) and a second vertical bearing (13) for contacting the upper end surface of the guide bar (18), the second horizontal bearing (12) is arranged on the second horizontal plate (10), the second vertical bearing (13) is arranged on the vertical plate (11).

7. The structure correcting platform according to claim 1, characterized in that the inspection platform is further provided with a limiting structure for limiting the movement distance of the gantry (6) along the first direction.

8. The structure correcting platform according to claim 1, characterized in that the inspection platform comprises a horizontally arranged inspection panel (1) and a support assembly for supporting the inspection panel (1), the support blocks (5) being arranged on the inspection panel (1).

9. The structural member correcting platform according to claim 8, wherein the support assembly comprises a plurality of first channel beams (2) spaced apart along the first direction, a plurality of second channel beams (3) spaced apart along the second direction, and a third vertically disposed channel beam (4), each of the first channel beams (2) and each of the second channel beams (3) being connected to form a horizontal support structure, and the third channel beam (4) being located below the horizontal support structure for supporting the horizontal support structure.

10. The structure correcting platform of claim 1, wherein the correcting device comprises a hydraulic cylinder (15) and an electric oil pump (16) for providing hydraulic power to the hydraulic cylinder (15), and the hydraulic cylinder (15) is movably arranged on the gantry (6) along the second direction.

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