CN213614871U

CN213614871U - Coil welding device of starter

Info

Publication number: CN213614871U
Application number: CN202022457395.1U
Authority: CN
Inventors: 章林烽; 陈泓
Original assignee: Wuxi Jinyang Automobile Electric Co ltd
Current assignee: Wuxi Jinyang Automobile Electric Co ltd
Priority date: 2020-10-29
Filing date: 2020-10-29
Publication date: 2021-07-06
Anticipated expiration: 2030-10-29

Abstract

The utility model discloses a coil welding set of starter has solved the coil welding set of current starter, needs the manual work to place coil and terminal and weld, and very waste time and energy, and the flue gas of welding process release can lead to the problem of environmental pollution all around, and it includes the base, base top one side is fixed with the welding body, and the base top is located welding body front end middle part and is fixed with the workstation, and the base top is located welding body outside one side and is fixed with the subassembly of placing, is fixed with the purification subassembly between the welding body inside, place the subassembly and include servo motor, place bucket, electric putter, elastic cord, loading board and clip; the utility model discloses simple structure can make the quick placing of welding position carry out the welding jobs in the device through placing the subassembly, has not only improved work efficiency, has still reduced workman's the amount of labour, and the purification subassembly then can purify the flue gas in the welding process, guarantees the cleanness of environment all around.

Description

Coil welding device of starter

Technical Field

The utility model relates to a starter coil welding technical field specifically is a coil welding device of starter.

Background

The coil generally refers to a ring-shaped wire winding, the inductance of the coil is related to the existence of a non-magnetic core, the Q value is higher, the loop loss is smaller, the coil is widely applied to a starter, an inductor, a transformer, a loop antenna and the like, in the production and manufacturing process, workers need to weld a starter coil and a copper terminal together, the existing coil welding device of the starter needs to manually connect a plurality of coil heads and the copper terminal together, the coils are rotated one by one, the welding part is placed on a workbench for welding, time and labor are wasted, and smoke released in the welding process can influence the health of the workers and the surrounding environment.

Therefore, how to design a coil welding device of a starter becomes a problem to be solved currently.

SUMMERY OF THE UTILITY MODEL

To the above situation, for overcoming prior art's defect, the utility model provides a coil welding set of starter, the effectual coil welding set who solves current starter needs artifical manual coil of placing and terminal to weld, and very waste time and energy, and the flue gas of welding process release can lead to environmental pollution's problem all around.

In order to achieve the above object, the utility model provides a following technical scheme: the welding machine comprises a base, wherein a welding body is fixed on one side of the top end of the base, a workbench is fixed on the top end of the base in the middle of the front end of the welding body, a placing assembly is fixed on one side of the top end of the base outside the welding body, and a purifying assembly is fixed between the insides of the welding bodies;

the utility model discloses a storage device, including base, servo motor, the bucket is fixed on the base, the subassembly is placed and the bucket is placed to the servo motor, the bucket is placed to the inside one side of base, and the servo motor top is run through the base and is fixed with and place the bucket, places the bucket upper portion outside and all is fixed with electric putter all around, and electric putter top one side is fixed with the elastic cord, and the outside one side of electric putter is fixed with the loading board, and loading board top one side is fixed.

Preferably, the purification assembly includes the cover body, the standing groove, the fan of discharging fume, universal pipe, the smoke absorption cover, the pipeline, the box, filter and activated carbon net, be fixed with the cover body between welding body front end and the base top, the cover body outside is located the outside one side of loading board and has seted up the standing groove, the inside one side of welding body is fixed with the fan of discharging fume, the outside one side of the fan of discharging fume is fixed with universal pipe, the universal pipe outside runs through welding body front end one side and is fixed with the smoke absorption cover, the outside opposite side of the fan of discharging fume is fixed with the pipeline, the outside one side of pipeline is fixed with the box, the inside one side of box is fixed with the filter, the.

Preferably, the number of the electric push rods is 6, and the electric push rods are uniformly arranged around the upper part of the placing barrel.

Preferably, a rubber mat is fixed at the bottom end inside the placing barrel, and anti-skid grains are formed in the top end of the rubber mat.

Preferably, an exhaust hole is formed between the box body and the outer side of the welding body, and a dustproof net is fixed inside the box body and positioned on the outer side of the exhaust hole.

Preferably, the cover body is made of a transparent PC material.

The utility model discloses simple structure can make the quick placing of welding position carry out the welding jobs in the device through placing the subassembly, has not only improved work efficiency, has still reduced workman's the amount of labour, and the purification subassembly then can purify the flue gas in the welding process, guarantees the cleanness of environment all around.

Drawings

The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the installation structure of the servo motor of the present invention;

FIG. 3 is a schematic view of the installation structure of the box body of the present invention;

reference numbers in the figures: 1. a base; 2. welding the body; 3. a work table; 4. placing the component; 5. a servo motor; 6. placing the barrel; 7. an electric push rod; 8. elastic bands; 9. a carrier plate; 10. a clip; 11. a purification assembly; 12. a cover body; 13. a placement groove; 14. a smoke exhaust fan; 15. a universal tube; 16. a smoke suction hood; 17. a pipeline; 18. a box body; 19. a filter plate; 20. an activated carbon network.

Detailed Description

The following describes the present invention in further detail with reference to the accompanying fig. 1-3.

In the first embodiment, as shown in fig. 1, 2 and 3, the utility model discloses a base 1, a welding body 2 is fixed on one side of the top end of the base 1, a workbench 3 is fixed on the middle part of the front end of the welding body 2 on the top end of the base 1, a placing component 4 is fixed on one side of the top end of the base 1 outside the welding body 2, a purifying component 11 is fixed between the inside of the welding body 2, and a coil and a copper terminal can be welded by the workbench 3 in cooperation with the welding body 2;

the placing component 4 comprises a servo motor 5, a placing barrel 6, an electric push rod 7, elastic bands 8, a bearing plate 9 and a clamp 10, wherein the servo motor 5 is fixed on one side inside a base 1, the placing barrel 6 is fixed on the top end of the servo motor 5 through the base 1, the electric push rod 7 is fixed on the periphery of the outer side of the upper portion of the placing barrel 6, the elastic band 8 is fixed on one side of the top end of the electric push rod 7, the bearing plate 9 is fixed on one side outside the electric push rod 7, the clamp 10 is fixed on one side of the top end of the bearing plate 9, a starter coil can be placed and fixed in the placing barrel 6 before welding, a worker takes out a copper terminal, opens the clamp 10 on the top end of the bearing plate 9, one end of the copper terminal is clamped by the clamp 10, after a plurality of wire ends on the coil pass through the elastic bands 8 on the top end of the electric push rod 7, the top, thereby make the combination that end of a thread and copper terminal can be stable be in the same place, at this moment place the bucket 6 rotation by the drive of servo motor 5 to the messenger places the alignment welding body 2 that electric putter 7 on the bucket 6 can be one by one, and electric putter 7 then can extend, makes the fixed loading board 9 in the outside can be located the 3 tops of workstation, just so enables welding body 2 and carries out welding operation.

In the second embodiment, based on the first embodiment, as shown in fig. 3, the purifying assembly 11 includes a cover 12, a placing groove 13, a smoke exhaust fan 14, a universal pipe 15, a smoke exhaust hood 16, a pipe 17, a box 18, a filter plate 19 and an activated carbon net 20, the cover 12 is fixed between the front end of the welding body 2 and the top end of the base 1, the placing groove 13 is opened on one side of the outer side of the cover 12 outside the bearing plate 9, the smoke exhaust fan 14 is fixed on one side of the inner side of the welding body 2, the universal pipe 15 is fixed on one side of the outer side of the smoke exhaust fan 14 outside the welding body 2, the smoke exhaust hood 16 is fixed on one side of the front end of the welding body 2 outside the universal pipe 15, the pipe 17 is fixed on the other side of the outer side of the pipe 17, the box 18 is fixed on one side of the outer side of the inner side of the box 18, the filter plate, when smoke and dust are emitted in the welding process, the smoke and dust can be well absorbed into the universal pipe 15 by the smoke absorption cover 16 at one end of the universal pipe 15, the smoke and dust are discharged into the box 18 connected with one end of the pipeline 17 by the smoke exhaust fan 14, certain dust and fine impurities can be effectively filtered through the filter plate 19 in the box 18, then the activated carbon net 20 can absorb toxic and harmful gas and peculiar smell in the smoke and dust, and the purified smoke and dust can be discharged cleanly and without pollution.

Third embodiment, on the basis of first embodiment, electric putter 7 is 6, and electric putter 7 is evenly installed along placing bucket 6 upper portion all around, and a plurality of electric putter 7 are convenient for place fixed a plurality of coil heads to improve welded work efficiency.

Fourth embodiment, on the basis of first embodiment, place the inside bottom mounting of bucket 6 and have the cushion, the antiskid line has been seted up on the cushion top, and the cushion is convenient for increase the frictional force of placing in placing bucket 6 of coil, and the antiskid line then enables the coil and can not slide at will when fixed.

Fifth, on the basis of the second embodiment, the exhaust hole is formed between the case 18 and the outside of the welding body 2, a dust screen is fixed inside the case 18 and outside the exhaust hole, the exhaust hole is convenient for purified gas to be discharged, and the dust screen can effectively prevent dust from entering.

Sixth embodiment, on the basis of the second embodiment, the cover 12 is made of a transparent PC material, and the cover 12 made of the transparent PC material is convenient for people to use for a longer time and is convenient for people to watch the welding condition from the outside.

The working principle is as follows: when the utility model is used, before welding, the starter coil can be placed and fixed in the placing barrel 6, a worker takes out the copper terminal, opens the clamp 10 at the top end of the bearing plate 9, after one end of the copper terminal is clamped by the clamp 10, after a plurality of thread ends on the coil pass through the elastic band 8 at the top end of the electric push rod 7, the top end of the bearing plate 9 and the copper terminal are contacted with each other, the thread ends and the copper terminal can be stably combined together through the fixation of the elastic band 8 and the clamp 10, at the moment, the placing barrel 6 is driven by the servo motor 5 to rotate, thereby one electric push rod 7 on the placing barrel 6 is aligned to the placing groove 13 arranged on the cover body 12, then the electric push rod 7 is started to extend, the bearing plate 9 fixed at the outer side can pass through the placing groove 13 and is positioned at the top end of the workbench 3, thus, in the welding body 2, the welding joint on the welding body 2 is enabled to, let the soldered connection carry out welding operation when contact copper terminal and end of a thread, accomplish the back at shrink electric putter 7, place bucket 6 by the drive of servo motor 5, aim at another electric putter 7 standing groove 13 and carry out repeated operation, completion welding operation that just so can be quick, when the smoke and dust emits in the welding process, can effectually prevent that cigarette ash from wafting the environment all around by the cover body 12, through starting

smoke exhaust fan

14, 16 just can be fine by the smoke exhaust cover of 15 one ends of universal pipe absorb the smoke and dust in the universal pipe 15, it emits into the box 18 inside that pipeline 17 one end is connected into by smoke exhaust fan 14, filter 19 through the box 18 inside can effectual filtration some dust and tiny impurity, then activated carbon net 20 then can adsorb poison gas and the peculiar smell in the smoke and dust, can be clean pollution-free when guaranteeing the flue gas of purification and discharging.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a coil welding set of starter, includes base (1), its characterized in that: a welding body (2) is fixed on one side of the top end of the base (1), a workbench (3) is fixed on the top end of the base (1) and positioned in the middle of the front end of the welding body (2), a placing assembly (4) is fixed on one side of the top end of the base (1) and positioned outside the welding body (2), and a purifying assembly (11) is fixed between the insides of the welding body (2);

place subassembly (4) including servo motor (5), place bucket (6), electric putter (7), elastic cord (8), loading board (9) and clip (10), base (1) inside one side is fixed with servo motor (5), servo motor (5) top is run through base (1) and is fixed with and places bucket (6), it all is fixed with electric putter (7) all around to place bucket (6) upper portion outside, electric putter (7) top one side is fixed with elastic cord (8), electric putter (7) outside one side is fixed with loading board (9), loading board (9) top one side is fixed with clip (10).

2. The coil welding apparatus of a starter according to claim 1, wherein: the purification assembly (11) comprises a cover body (12), a placing groove (13), a smoke exhaust fan (14), a universal pipe (15), a smoke absorbing cover (16), a pipeline (17), a box body (18), a filter plate (19) and an activated carbon net (20), the cover body (12) is fixed between the front end of the welding body (2) and the top end of the base (1), the placing groove (13) is formed in one side, located outside the bearing plate (9), of the outer side of the cover body (12), the smoke exhaust fan (14) is fixed to one side inside the welding body (2), the universal pipe (15) is fixed to one side, located outside the bearing plate (9), of the outer side of the smoke exhaust fan (14), the smoke absorbing cover (16) is fixed to one side, located outside the welding body (2), of the outer side of the smoke exhaust fan (14) is fixed with the pipeline (17), the box body (18) is fixed to one, an active carbon net (20) is fixed on one side of the interior of the box body (18) which is positioned outside the filter plate (19).

3. The coil welding apparatus of a starter according to claim 1, wherein: the number of the electric push rods (7) is 6, and the electric push rods (7) are uniformly arranged around the upper part of the placing barrel (6).

4. The coil welding apparatus of a starter according to claim 1, wherein: the bottom end in the placing barrel (6) is fixed with a rubber mat, and the top end of the rubber mat is provided with anti-skid lines.

5. The coil welding apparatus of a starter according to claim 2, wherein: an exhaust hole is formed between the box body (18) and the outer side of the welding body (2), and a dust screen is fixed inside the box body (18) and positioned on the outer side of the exhaust hole.

6. The coil welding apparatus of a starter according to claim 2, wherein: the cover body (12) is made of transparent PC materials.