CN213612726U - Assembly detection device for water outlet pipe assembly of enamel water tank - Google Patents
Assembly detection device for water outlet pipe assembly of enamel water tank Download PDFInfo
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- CN213612726U CN213612726U CN202021747307.5U CN202021747307U CN213612726U CN 213612726 U CN213612726 U CN 213612726U CN 202021747307 U CN202021747307 U CN 202021747307U CN 213612726 U CN213612726 U CN 213612726U
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Abstract
The utility model provides an enamel water tank outlet pipe subassembly assembly detection device relates to enamel water tank and detects technical field to whether the dependence manual work that exists is difficult to detect the qualified technical problem of assembly on the enamel water tank inner bag among the solution prior art. This detection device includes elevating system, actuating mechanism, visual detection mechanism and testing platform, visual detection mechanism with elevating system is connected, elevating system with actuating mechanism is connected, actuating mechanism can drive elevating system drives visual detection mechanism lifting or descending to predetermined high position in the vertical direction so that visual detection unit can detect to be located the testing platform waits to detect the assembly state of the play water pipe spare on the enamel water tank. The utility model is used for detect the assembly condition of the play water pipe subassembly on the enamel water tank inner bag.
Description
Technical Field
The utility model belongs to the technical field of enamel water tank detects technique and specifically relates to a enamel water tank outlet pipe subassembly assembly detection device is related to.
Background
In the production of water heaters, enamel water tanks are increasingly adopted in China. Due to the excellent performance of the enamel inner container in the aspect of corrosion resistance, the enamel inner container is replacing other inner containers and becomes the main force of the water heater inner container.
The enamel water tank is used more and more in daily life, a water outlet pipe assembly needs to be assembled on an upper pipe orifice of an inner container of the enamel water tank to guide water flow, and once neglected installation or assembly is not in place, the water leakage phenomenon of a water pipe orifice can occur after sale, so that customer complaints are caused.
Aiming at the detection of the assembly of the water outlet pipe component on the inner container of the enamel water tank, the applicant finds that the prior art at least has the following technical problems:
because of the water pipe mouth mounted position is too high in the production process, lead to the back process manual work to be difficult to effectively inspect whether water pipe assembly assembles qualifiedly, the form is severe, urgently need break through on this detection technology.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an enamel water tank goes out water pipe subassembly and assembles detection device to whether the dependence manual work that exists is difficult to detect the water pipe subassembly on the enamel water tank inner bag assembles qualified technical problem among the solution prior art. The utility model provides a plurality of technical effects that preferred technical scheme among a great deal of technical scheme can produce see the explanation below in detail.
In order to achieve the above purpose, the utility model provides a following technical scheme:
the utility model provides an enamel water tank outlet pipe subassembly assembly detection device, including elevating system, actuating mechanism, vision detection mechanism and detection platform, wherein: the visual detection mechanism is connected with the lifting mechanism, the lifting mechanism is connected with the driving mechanism, the driving mechanism can drive the lifting mechanism to drive the visual detection mechanism to lift or descend to a preset height position in the vertical direction so that the visual detection mechanism can detect the assembly state of a water outlet pipe fitting on the to-be-detected enamel water tank on the detection platform.
Preferably, the visual detection mechanism comprises a position detection unit and a visual detection unit, the position detection unit is positioned above the visual detection unit, and the position detection unit and the visual detection unit are both connected with the lifting mechanism.
Preferably, the lifting mechanism comprises a vertical base frame, a height control rod and a slide rail, the slide rail is fixedly arranged on the vertical base frame, the position detection unit and the visual detection unit are both connected with the height control rod, the height control rod is connected with the driving mechanism, and the driving mechanism can drive the height control rod to drive the visual detection unit and the position detection unit to ascend or descend to a preset height position in the vertical direction along the slide rail.
Preferably, the vertical base frame at least comprises two vertical frames which are oppositely arranged, the slide rail is fixedly arranged on the two vertical frames which are oppositely arranged, and the length of the slide rail is smaller than that of the vertical frames.
Preferably, the position detecting unit comprises a lifting bracket and a position detecting module, the lifting bracket is arranged at the end part of the height control rod far away from the driving mechanism, the position detecting module is fixedly arranged on the lifting bracket,
preferably, the visual detection unit includes lift mounting bracket and visual detection module, the lift mounting bracket with the height control pole is connected just the lift mounting bracket is located the below of lift bracket, the visual detection module is installed on the lift mounting bracket, the position detection module is used for giving the signal that detects the visual detection module.
Preferably, the position detection module comprises a photoelectric switch, and the vision detection module comprises a camera component.
Preferably, the lifting device further comprises a protection plate, the protection plate is fixedly arranged on the vertical base frame, a through hole for the height control rod to pass through is formed in the protection plate, and the protection plate is located below the lifting mounting frame and above the driving mechanism.
Preferably, the detection platform comprises a workbench, a driving roller assembly and a jacking cylinder, the jacking cylinder is installed on the workbench and located below the driving roller assembly, the driving roller assembly is connected with the jacking cylinder, and the enamel water tank to be detected is placed on the driving roller assembly.
Preferably, the driving roller assembly comprises a horizontal base frame, a roller body, a rotary belt and a translation driving structure, the horizontal base frame is fixedly arranged on the workbench, the horizontal base frame at least comprises oppositely arranged horizontal frame bodies, the roller body is arranged between the oppositely arranged horizontal frame bodies of the horizontal base frame, the rotary belt is arranged on the roller body to place the enamel water tank to be detected, and the translation driving structure is connected with the roller body to drive the rotary belt to run through the roller body.
Preferably, the drum body comprises a first drive drum and a second drive drum, the translational drive structure being provided at the first drive drum or the second drive drum.
Preferably, enamel water tank outlet pipe subassembly assembly detection device still includes the PLC controller, actuating mechanism, photoelectric switch and camera subassembly respectively with the PLC controller electricity is connected.
Preferably, the enamel water tank water outlet pipe assembly assembling and detecting device further comprises an alarm device, and the alarm device is electrically connected with the PLC.
The utility model provides an enamel water tank outlet pipe subassembly assembly detection device, including elevating system, actuating mechanism, vision detection mechanism and testing platform, wherein, vision detection mechanism is connected with elevating system, and elevating system is connected with actuating mechanism, and actuating mechanism can drive elevating system and drive vision detection mechanism lifting or descend to predetermined high position in the vertical direction so that vision detection unit can detect the assembled state that is located the detection platform and waits to detect the play water pipe spare on the enamel water tank. The device realizes the breakthrough of the detection mode of the water outlet pipe assembly of the enamel water tank, eliminates the difficult point of manual detection, replaces manual detection and has higher accuracy.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic structural view of an enamel water tank outlet pipe assembly assembling and detecting device provided by the present invention;
FIG. 2 is another schematic structural view of an enamel water tank outlet pipe assembly assembling detection device (detection platform not shown) provided by the present invention;
FIG. 3 is a front view of an enamel water tank outlet pipe assembly detection device provided by the present invention;
fig. 4 is a side view of the enamel water tank outlet pipe assembly detection device of the frame provided by the present invention.
Reference numerals: 1. a drive mechanism; 2. a detection platform; 21. a work table; 22. a drive roller assembly; 221. A horizontal base frame; 222. a rotary belt; 3. a position detection unit; 31. a lifting bracket; 32. a photoelectric switch; 4. a visual detection unit; 41. a lifting mounting rack; 42. a camera assembly; 5. a vertical base frame; 6. a height control lever; 7. a slide rail; 8. and (4) a protective plate.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the technical solutions of the present invention will be described in detail below. It is to be understood that the embodiments described are only some embodiments of the invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
Referring to fig. 1-4, the utility model provides an enamel water tank outlet pipe subassembly assembly detection device, including elevating system, actuating mechanism 1, visual detection mechanism and testing platform 2, wherein, visual detection mechanism is connected with elevating system, and elevating system is connected with actuating mechanism 1, and actuating mechanism 1 can drive elevating system and drive visual detection mechanism lifting or descend to predetermined high position on the vertical direction so that visual detection unit 4 can detect the assembled state that is located the detection platform 2 and waits to detect the outlet pipe spare on the enamel water tank.
As an optional embodiment of the present invention, referring to fig. 1, the visual inspection mechanism includes a position detection unit and a visual inspection unit 4, and the position detection unit is located above the visual inspection unit 4 and the position detection unit and the visual inspection unit 4 are all connected to the lifting mechanism.
As the utility model discloses optional embodiment, elevating system includes vertical bed frame 5, height control pole 6 and slide rail 7, and slide rail 7 is fixed to be set up on vertical bed frame 5, and position detecting element and visual detection unit 4 all are connected with height control pole 6, and height control pole 6 is connected with actuating mechanism 1 and actuating mechanism 1 can drive height control pole 6 and drive visual detection unit 4 and position detecting element along the 7 lifting of slide rail or descend to predetermined high position in the vertical direction. Wherein, vertical bed frame 5 is at least including two vertical frames of relative setting, and slide rail 7 is fixed to be set up on two vertical frames of relative setting and the length of slide rail 7 is less than the length of vertical frame.
Referring to fig. 2 and 4, the position detecting unit in this embodiment includes a lifting bracket 31 and a position detecting module, the lifting bracket 31 is disposed on the end of the height control rod 6 away from the driving mechanism 1, and the position detecting module is fixedly disposed on the lifting bracket 31. Visual detection unit 4 includes lift mounting bracket 41 and visual detection module, and lift mounting bracket 41 is connected with height control pole 6 and lift mounting bracket 41 is located the below of lift bracket 31, and the visual detection module is installed on lift mounting bracket 41, and the position detection module is used for giving the visual detection module the signal transmission that detects. Preferably, the position detection module in this embodiment includes the photoelectric switch 32, and the vision detection module includes the camera assembly 42. Utilize photoelectric switch 32 control actuating mechanism 1 to adjust camera subassembly 42's height, realize inner bag model automatic switch-over, detect the contrast through taking a picture of camera subassembly 42 simultaneously, realize that the assembled state detects, the testing result carries out testing result output through linking with the line body, fundamentally realizes breakthrough and the innovation that enamel water tank outlet pipe subassembly detected.
As the utility model discloses optional embodiment, enamel water tank outlet pipe subassembly assembly detection device still includes guard plate 8, and guard plate 8 is fixed to be set up on vertical bed frame 5, sets up the through-hole that supplies height control pole 6 to pass on the guard plate 8, and guard plate 8 is located the below of lift mounting bracket 41 and is located actuating mechanism 1's top, can shelter from actuating mechanism 1 that is located its below, and is safer.
The detection platform 2 in this embodiment includes a workbench 21, a driving roller assembly 22 and a jacking cylinder, the jacking cylinder is installed on the workbench 21 and located below the driving roller assembly 22, the driving roller assembly 22 is connected with the jacking cylinder, and the enamel water tank to be detected is placed on the driving roller assembly 22. The lifting cylinder can drive the workbench 21 to ascend or descend to a required height.
Referring to fig. 1 and 3, the driving roller assembly 22 includes a horizontal base frame 221, a roller body, a rotary belt 222 and a translational driving structure, the horizontal base frame 221 is fixedly disposed on the workbench 21, the horizontal base frame 221 at least includes oppositely disposed horizontal frame bodies, the roller body is disposed between the oppositely disposed horizontal frame bodies of the horizontal base frame 221, the rotary belt 222 is disposed on the roller body to place the enamel water tank to be detected, and the translational driving structure is connected with the roller body to drive the rotary belt 222 to operate through the roller body. The roller body comprises a first driving roller and a second driving roller, and the translation driving structure is arranged at the first driving roller or the second driving roller.
In addition, enamel water tank outlet pipe subassembly assembly detection device still includes PLC controller and alarm device, and actuating mechanism 1, photoelectric switch 32 and camera subassembly 42 are connected with the PLC controller electricity respectively, and alarm device is connected with the PLC controller electricity. The alarm device in this embodiment may be a buzzer alarm or a voice alarm.
The utility model discloses mainly realize assembly discernment and detection of outlet pipe subassembly on enamel water tank inner bag, when the inner bag transported to the detection position, photoelectric switch 32 that is located the upper end of this detection device responds to the inner bag model (the inner bag model divide into 150L and 200L, both highly have the difference), when device top photoelectric switch 32 discerned the 200L inner bag, step drive mechanism 1 (drive mechanism 1 is driving motor) work on height control pole 6, make camera subassembly 42 on height control pole 6 rise to 200L inner bag mouth of pipe height, detect the water pipe subassembly assembly condition of 200L inner bag mouth of pipe; when the photoelectric switch 32 at the top end of the device does not sense the 200L inner container, the height control rod 6 is lowered to the position of the pipe orifice of the 150L inner container, so that the automatic identification of the type of the inner container is realized; after the inner container is sensed, the jacking cylinder rises, and the signal is transmitted to the camera assembly 42 to photograph, so that assembly detection is realized. The PLC controller carries out the similarity matching to the result of shooing and settlement standard picture (being normal assembly picture), if the matching is successful, then it is qualified to detect the assembly, the jacking cylinder descends, the inner bag passes through the drive roller subassembly on testing platform 2 and enters the main line body, if detect unqualified, the line body is stopped the line, send buzzing warning simultaneously, need the manual elimination warning after the artifical condition of affirming the assembly, the jacking cylinder descends, the cylinder body drives the inner bag simultaneously and enters the main line body, the normal operating of line body side, so circulation monitoring. The detection result is stored in the computer at the same time, and data can be inquired at any time, so that the assembly detection result output of the water pipe assembly is realized.
The utility model discloses utilize photoelectric switch 32 to control 1 automatically regulated camera subassembly 42 of actuating mechanism's height, realize the automatic switch-over of inner bag model, detect the contrast through shooing simultaneously, realize the assembled state and detect, the testing result carries out the testing result output through linking with the line body, and fundamentally solves artifical detection difficulty problem, replaces manual work, uses manpower sparingly the cost, stops the hidden danger of complaining after sale simultaneously.
The above embodiments are only specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily think of changes or substitutions within the technical scope of the present invention, and all should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (13)
1. The utility model provides an enamel water tank outlet pipe subassembly assembly detection device which characterized in that, includes elevating system, actuating mechanism, vision detection mechanism and testing platform, wherein:
the visual detection mechanism is connected with the lifting mechanism, the lifting mechanism is connected with the driving mechanism, the driving mechanism can drive the lifting mechanism to drive the visual detection mechanism to lift or descend to a preset height position in the vertical direction so that the visual detection mechanism can detect the assembly state of a water outlet pipe fitting on the to-be-detected enamel water tank on the detection platform.
2. The enamel water tank outlet pipe assembly detection device of claim 1, wherein the visual detection mechanism comprises a position detection unit and a visual detection unit, the position detection unit is positioned above the visual detection unit, and the position detection unit and the visual detection unit are both connected with the lifting mechanism.
3. The enamel water tank water outlet pipe assembly detection device as claimed in claim 2, wherein the lifting mechanism comprises a vertical pedestal, a height control rod and a slide rail, the slide rail is fixedly arranged on the vertical pedestal, the position detection unit and the visual detection unit are both connected with the height control rod, the height control rod is connected with the driving mechanism, and the driving mechanism can drive the height control rod to drive the visual detection unit and the position detection unit to lift or fall to a predetermined height position in a vertical direction along the slide rail.
4. The device for detecting the assembly of the water outlet pipe assembly of the enamel water tank as claimed in claim 3, wherein the vertical base frame at least comprises two vertical frames which are oppositely arranged, the slide rail is fixedly arranged on the two vertical frames which are oppositely arranged, and the length of the slide rail is smaller than that of the vertical frames.
5. The device for detecting the assembly of the outlet pipe assembly of the enamel water tank as claimed in claim 3, wherein the position detection unit comprises a lifting bracket and a position detection module, the lifting bracket is arranged at the end part of the height control rod far away from the driving mechanism, and the position detection module is fixedly arranged on the lifting bracket.
6. The enamel water tank outlet pipe assembly detection device of claim 5, wherein the visual detection unit comprises a lifting mounting frame and a visual detection module, the lifting mounting frame is connected with the height control rod and is positioned below the lifting bracket, the visual detection module is mounted on the lifting mounting frame, and the position detection module is used for transmitting a detected signal to the visual detection module.
7. The enamel water tank outlet pipe assembly detection device of claim 6 wherein the position detection module comprises an electro-optical switch and the vision detection module comprises a camera assembly.
8. The enamel water tank outlet pipe assembly detection device of claim 6, further comprising a protection plate fixedly arranged on the vertical pedestal, wherein the protection plate is provided with a through hole for the height control rod to pass through, and is positioned below the lifting mounting frame and above the driving mechanism.
9. The device for detecting assembly of the water outlet pipe assembly of the enamel water tank as claimed in claim 1, wherein the detection platform comprises a workbench, a driving roller assembly and a jacking cylinder, the jacking cylinder is mounted on the workbench and located below the driving roller assembly, the driving roller assembly is connected with the jacking cylinder, and the enamel water tank to be detected is placed on the driving roller assembly.
10. The enamel water tank outlet pipe assembly detection device according to claim 9, wherein the driving roller assembly comprises a horizontal base frame, a roller body, a rotary belt and a translation driving structure, the horizontal base frame is fixedly arranged on the workbench and at least comprises oppositely arranged horizontal frame bodies, the roller body is arranged between the oppositely arranged horizontal frame bodies of the horizontal base frame, the rotary belt is arranged on the roller body to place the enamel water tank to be detected, and the translation driving structure is connected with the roller body to drive the rotary belt to run through the roller body.
11. The enamel water tank outlet pipe assembly detection device of claim 10 wherein the roller body comprises a first drive roller and a second drive roller, the translational drive structure being disposed at the first drive roller or the second drive roller.
12. The enamel water tank outlet pipe assembly detection device of claim 7 further comprising a PLC controller, wherein the driving mechanism, the photoelectric switch and the camera assembly are electrically connected with the PLC controller respectively.
13. The enamel water tank outlet pipe assembly detection device of claim 12 further comprising an alarm device electrically connected to the PLC controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021747307.5U CN213612726U (en) | 2020-08-19 | 2020-08-19 | Assembly detection device for water outlet pipe assembly of enamel water tank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021747307.5U CN213612726U (en) | 2020-08-19 | 2020-08-19 | Assembly detection device for water outlet pipe assembly of enamel water tank |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213612726U true CN213612726U (en) | 2021-07-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021747307.5U Active CN213612726U (en) | 2020-08-19 | 2020-08-19 | Assembly detection device for water outlet pipe assembly of enamel water tank |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213612726U (en) |
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2020
- 2020-08-19 CN CN202021747307.5U patent/CN213612726U/en active Active
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