CN213570664U - Novel open ladle for casting remelting aluminum ingot - Google Patents
Novel open ladle for casting remelting aluminum ingot Download PDFInfo
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- CN213570664U CN213570664U CN202021982644.2U CN202021982644U CN213570664U CN 213570664 U CN213570664 U CN 213570664U CN 202021982644 U CN202021982644 U CN 202021982644U CN 213570664 U CN213570664 U CN 213570664U
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- bag body
- runner
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Abstract
The utility model discloses a novel casting aluminium ingot is with uncovered package, include: the bag comprises a bag body, a spout, a lifting lug, a chute and a runner brick; refractory bricks are built inside the bag body; the upper end of the bag body is open and is provided with a sliding nozzle, two lifting lugs are symmetrically arranged on two sides of the bag body, and two liquid outlets are symmetrically arranged on the lower parts of two sides of the bag body; the runner bricks are arranged at the positions of the two liquid outlets and connected with refractory bricks at the inner side of the bag body; the runner brick is provided with a conical runner which is communicated with the interior of the bag body; a steel plug is arranged on the conical flow port; the open ladle has the advantages of simple structure, low manufacturing and maintenance cost, scientific and reasonable design, and convenience for operators to complete the operations of feeding, stirring and slagging-off.
Description
Technical Field
The utility model relates to an aluminium ingot casting technical field, concretely relates to novel casting is opened package for remelting aluminium ingot.
Background
In the industry, a mixing furnace is usually used for casting the remelting aluminum ingot, the mixing furnace is used as key equipment for remelting aluminum ingot production, the maintenance and overhaul cost is high, particularly, under the condition that the capacity is not full load, the burning loss and the power consumption of aluminum liquid are high, the production cost of an enterprise rises linearly, continuous casting cannot be performed, and the product quality is unstable.
SUMMERY OF THE UTILITY MODEL
To the problem among the prior art, the utility model provides a novel casting is refused aluminium ingot and is used uncovered package realizes that aluminium liquid carries out continuous casting through uncovered package, and produces in succession orderly, and product quality is stable. The open ladle can be used for directly adding aluminum liquid from the opening, and the open part can be used for directly stirring and slagging-off operation. In order to realize the continuous casting of the aluminum liquid through the open ladle, two liquid outlets are additionally arranged at proper positions of the bottom of the original open ladle through measurement and calculation, and the size of each liquid outlet can meet the 16t/h production requirement of a 20kg common aluminum casting machine. The designed tapered flow port can use the flow control plug rod to realize effective control of the outflow of the aluminum liquid in the ladle, and finally, the purpose of continuously casting aluminum ingots by the aluminum liquid through an open ladle is realized.
For realizing the purpose of the utility model, the utility model adopts the following technical scheme:
a novel open ladle for casting and remelting aluminum ingots comprises: the bag comprises a bag body, a spout, a lifting lug, a chute and a runner brick; refractory bricks are built inside the bag body; the upper end of the bag body is open and is provided with a sliding nozzle, two lifting lugs are symmetrically arranged on two sides of the bag body, and two liquid outlets are symmetrically arranged on the lower parts of two sides of the bag body; the runner bricks are arranged at the positions of the two liquid outlets and connected with refractory bricks at the inner side of the bag body; the runner brick is provided with a conical runner which is communicated with the interior of the bag body; and a steel plug is arranged on the conical flow port.
Preferably, the two sides of the bag body are respectively provided with four screws, two screws are arranged on the two sides of the runner brick in a group, a fixing piece is arranged between the two screws through nuts, and the fixing piece is located at the front end of the runner brick and hoops the runner brick.
Preferably, the screw, the fixing piece and the runner brick are poured with a refractory material layer.
Preferably, a chute is arranged below the runner brick.
Compared with the prior art, the utility model, following beneficial effect has:
the open ladle has the advantages of simple structure, low manufacturing and maintenance cost, scientific and reasonable design, convenience for operators to complete feeding, stirring and slagging-off operations, realization of casting of aluminum liquid through the open ladle, continuous and ordered production and stable product quality; the open ladle utilizes high-temperature aluminum liquid in the electrolytic cell without heating, can directly realize aluminum ingot casting, and achieves the purposes of energy conservation and consumption reduction.
Drawings
FIG. 1 is a schematic structural view of a novel open ladle for casting and remelting aluminum ingots;
FIG. 2 is an enlarged view of a portion of FIG. 1A;
in the figure: the bag comprises a bag body 1, a spout 2, a lifting lug 3, a chute 4, a spout brick 5, a screw 6, a fixing piece 7 and a conical spout 8.
Detailed Description
The drawings in the embodiments of the present invention will be combined; to the technical scheme in the embodiment of the utility model, clearly, describe completely:
as shown in fig. 1 and 2, in an embodiment of the present invention, a novel open ladle for casting a remelted aluminum ingot comprises: the bag comprises a bag body 1, a spout 2, a lifting lug 3, a chute 4 and a runner brick 5; refractory bricks are built inside the bag body 1; the upper end of the bag body 1 is open and is provided with a sliding nozzle 2, two lifting lugs 3 are symmetrically arranged on two sides of the bag body 1, and two liquid outlets are symmetrically arranged on the lower parts of two sides of the bag body 1; the runner bricks 5 are arranged at the positions of the two liquid outlets and are positioned at the outer side of the bag body 1, and the runner bricks 5 are connected with refractory bricks at the inner side of the bag body 1;
in specific implementation, in order to ensure compactness, the joint of the runner brick 5 and the refractory brick is fully vibrated and poured by using refractory materials. The runner brick 5 is provided with a conical runner 8, and the conical runner 8 is communicated with the inside of the bag body 1; and a steel plug is arranged on the conical flow port 8.
In a specific embodiment of the present invention, the two sides of the bag body 1 are respectively provided with four screws 6, two sets of four screws 6 are arranged on two sides of the runner brick 5, a fixing member 7 is installed between the two screws 6 through nuts, and the fixing member 7 is located at the front end of the runner brick 5 to hoop the runner brick 5.
In one embodiment of the present invention, the screw 6, the fixing member 7 and the runner brick 5 are cast with a refractory material layer.
In a specific embodiment of the utility model, spout 4 is provided with below the runner brick 5, and the spout 4 is convenient for overlap joint with other equipment chutes.
When the device is used specifically, the base is designed and manufactured at the mounting position of the open ladle according to the height of a casting machine chute, so that the aluminum liquid flowing out of a designed liquid outlet is kept horizontal with the casting machine chute, and the liquid outlet can be blocked in time by using a steel plug when the production is finished or abnormal conditions exist in the production process; when the open ladle is used for feeding, the molten aluminum is fed into the open ladle by utilizing the opening at the upper end of the open ladle and directly feeding the molten aluminum into the open ladle by adopting a vacuum ladle; in the production process, in order to ensure that the components of the aluminum liquid are uniform, the manual stirring is carried out in the ladle on the basis that the components of the aluminum liquid in each shift reach the national standard requirements, so as to ensure that the components of the aluminum liquid are uniform, and the direct remelting and remelting of the waste materials in the production process can be realized; the oxidizing slag produced in the production process is cleaned in a manual slag beating mode on the basis of adding a slag cleaning agent for manual stirring, and the aluminum ash in the ladle is thoroughly cleaned through the spout 2 by the ladle body lifting lug 3 and the tipping lifting hook after production is finished, so that preparation work is made for the next casting secondary production.
The above description is only for the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art can substitute or change the technical solution and the improvement concept of the present invention within the technical scope disclosed in the present invention, and all the technical solutions and the improvement concepts should be covered by the protection scope of the present invention.
Claims (4)
1. A novel open ladle for casting and remelting aluminum ingots comprises: the bag comprises a bag body, a spout, a lifting lug, a chute and a runner brick; the method is characterized in that: refractory bricks are built inside the bag body; the upper end of the bag body is open and is provided with a sliding nozzle, two lifting lugs are symmetrically arranged on two sides of the bag body, and two liquid outlets are symmetrically arranged on the lower parts of two sides of the bag body; the runner bricks are arranged at the positions of the two liquid outlets and connected with refractory bricks at the inner side of the bag body; the runner brick is provided with a conical runner which is communicated with the interior of the bag body; and a steel plug is arranged on the conical flow port.
2. The novel open ladle for casting and remelting aluminum ingot according to claim 1, characterized in that: the bag body both sides respectively be provided with four screw rods, two a set of four screw rods set up in the runner brick both sides, pass through a mounting of nut installation between two screw rods, the mounting is located the runner brick front end and hoops the runner brick.
3. The novel open ladle for casting and remelting aluminum ingot according to claim 2, characterized in that: and a refractory material layer is poured on the screw, the fixing piece and the runner brick.
4. The novel open ladle for casting and remelting aluminum ingot according to claim 2, characterized in that: and a chute is arranged below the runner brick.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021982644.2U CN213570664U (en) | 2020-09-11 | 2020-09-11 | Novel open ladle for casting remelting aluminum ingot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021982644.2U CN213570664U (en) | 2020-09-11 | 2020-09-11 | Novel open ladle for casting remelting aluminum ingot |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213570664U true CN213570664U (en) | 2021-06-29 |
Family
ID=76570924
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021982644.2U Active CN213570664U (en) | 2020-09-11 | 2020-09-11 | Novel open ladle for casting remelting aluminum ingot |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213570664U (en) |
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2020
- 2020-09-11 CN CN202021982644.2U patent/CN213570664U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 810000 Qiaotou town, Datong County, Xining City, Qinghai Province Patentee after: Qinghai Qiaotou Aluminum Electricity Co.,Ltd. Address before: 810100 Qiaotou town, Datong County, Xining City, Qinghai Province Patentee before: QINGDAO QIAOTOU ALUMINIUM & POWER Co.,Ltd. |
|
| CP03 | Change of name, title or address |