CN213563717U - High-strength open mill roller - Google Patents
High-strength open mill roller Download PDFInfo
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- CN213563717U CN213563717U CN202022078023.8U CN202022078023U CN213563717U CN 213563717 U CN213563717 U CN 213563717U CN 202022078023 U CN202022078023 U CN 202022078023U CN 213563717 U CN213563717 U CN 213563717U
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- roller
- fixedly connected
- circular rings
- groove body
- connecting rod
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Abstract
The utility model discloses a high-strength open mill roller and a manufacturing method thereof, which comprises a roller, wherein a groove body is arranged in the roller, a plurality of circular rings are transversely arranged in the groove body, the circular rings are fixedly connected with the groove body, the surface of the roller is fixedly connected with a ceramic coating, a plurality of connecting rods are transversely arranged in the groove body, one end of each connecting rod is fixedly connected with one end of the groove body, the other end of each connecting rod penetrates through the circular rings and is fixedly connected with the other end of the groove body, the connecting rods are fixedly connected with the circular rings, the distance between the circular rings is equal distance, the ceramic coating of the utility model has the functions of improving the wear resistance and the heat resistance of the roller, the circular rings arranged in the roller not only can play a supporting role for the roller, but also can enhance the compression resistance of the roller, and can be matched with the ceramic coating for use to enhance the strength of the roller, not only lightens the weight of the roller, but also ensures the strength of the roller.
Description
Technical Field
The utility model relates to an open mill technical field specifically is a high strength open mill roller and manufacturing method thereof.
Background
The open mill is a rubber mixing machine with an exposed roller, which is used for plasticating and mixing raw rubber or performing heat refining and discharging on mixed rubber in a rubber factory. The open mill has simple structure, easy manufacture, easy operation and convenient maintenance and disassembly, thereby being widely applied to rubber and plastic product enterprises.
The prior art generally adopts casting or steel parts for the roller of the open mill, some rollers are solid, although the strength is higher, the weight is also very large, the roller with the structure is driven to roll, and the energy consumption is large; some open mill rolls are hollow, although light in weight, but may be large in size, and although small in energy is required for rapid rotation, the strength is not high, and the possibility of being crushed and dented exists.
Disclosure of Invention
An object of the utility model is to provide a high strength mill roller and manufacturing method to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme:
the utility model provides a high strength mill roller, includes the roller, has seted up the cell body in the roller, transversely be provided with a plurality of rings in the cell body, ring and cell body fixed connection, the fixed surface of roller is connected with ceramic coating.
As a further aspect of the present invention: the cell body is internally and transversely provided with a plurality of connecting rods, one end of each connecting rod is fixedly connected with one end of the cell body, the other end of each connecting rod penetrates through the other end of the ring and the other end of the cell body, and the connecting rods are fixedly connected with the ring.
As a further aspect of the present invention: the distance between the circular rings is equal.
As a further aspect of the present invention: and a reinforcing rib block is sleeved outside the rotating shaft of the roller and is fixedly connected with the rotating shaft of the roller.
A manufacturing method of a high-strength open mill roller comprises the following steps:
s1: melting the raw materials, and adding the raw materials into a mold for pouring;
s2: after the raw material is cooled and formed into a required component, taking the component out of the die;
s3: polishing the formed part to remove burrs on the part;
s4: the method comprises the steps of spraying a layer of oxide ceramic material on the surface of a part by using a high-energy plasma spraying process, then grinding and polishing the ceramic coating, and then locally gasifying the ceramic coating by using the high energy of a laser beam so as to prepare the hard oxide ceramic coating.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the ceramic coating of the utility model has the advantages that the wear resistance and the heat resistance of the roller are improved, the ring arranged in the roller can not only support the roller, but also enhance the compression resistance of the roller, and the ceramic coating is matched with the roller to enhance the strength of the roller, so that the weight of the roller is reduced and the strength of the roller is ensured under the condition that the roller is hollow;
2. the utility model is provided with the connecting rod which connects the circular rings, thereby increasing the compression resistance of the roller;
3. the utility model discloses be provided with the rib piece, the compressive capacity of roller pivot can be strengthened to the rib piece, avoids the pivot of roller to break easily.
Drawings
FIG. 1 is a schematic view of a high strength open mill roll construction;
FIG. 2 is a perspective view of a high strength open mill roll;
in the figure: roller 1, ceramic coating 2, cell body 3, connecting rod 4, ring 5, reinforcement rib piece 6.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-2, in an embodiment of the present invention, a high strength open mill roller and a manufacturing method thereof includes a roller 1, and is characterized in that: seted up cell body 3 in the roller 1, transversely be provided with a plurality of rings 5 in the cell body 3, ring 5 and 3 fixed connection of cell body, roller 1's fixed surface is connected with ceramic coating 2, and ring 5 not only can play the effect of support to roller 1, also can strengthen roller 1's compressive capacity, and ceramic coating 2's effect is that the temperature resistant height, wear-resisting, acid and alkali-resistance corruption, salt fog resistance, the effect of preventing being stained with and insulating that improve roller 1 cooperate the practicality with ring 5 to under the hollow condition of roller 1, both alleviateed weight and can ensure roller 1's intensity.
Referring to fig. 1, a plurality of connecting rods 4 are transversely arranged in the tank body 3, one end of each connecting rod 4 is fixedly connected with one end of the tank body 3, the other end of each connecting rod 4 penetrates through the ring 5 and is fixedly connected with the other end of the tank body 3, the connecting rods 4 are fixedly connected with the ring 5, the ring 5 and the connecting rods 4 are made of hard steel, and the connecting rods 4 connect the ring 5, so that the pressure resistance of the roller 1 is improved.
Referring to fig. 1, the rings 5 are equidistant from each other.
Referring to fig. 1, a reinforcing rib block 6 is sleeved outside a rotating shaft of the roller 1, the reinforcing rib block 6 is fixedly connected with the rotating shaft of the roller 1, and the reinforcing rib block 6 can reinforce the pressure resistance of the rotating shaft of the roller 1 and prevent the rotating shaft of the roller 1 from being easily broken.
The utility model discloses a theory of operation is:
a manufacturing method of a high-strength open mill roller comprises the following steps:
s1: melting the raw materials, and adding the raw materials into a mold for pouring;
s2: after the raw material is cooled and formed into a required component, taking the component out of the die;
s3: polishing the formed part to remove burrs on the part;
s4: the method comprises the steps of spraying a layer of oxide ceramic material on the surface of a part by using a high-energy plasma spraying process, then grinding and polishing the ceramic coating, and then locally gasifying the ceramic coating by using the high energy of a laser beam so as to prepare the hard oxide ceramic coating.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (4)
1. A high strength mill roller, includes roller (1), its characterized in that: a groove body (3) is formed in the roller (1), a plurality of circular rings (5) are transversely arranged in the groove body (3), the circular rings (5) are fixedly connected with the groove body (3), and a ceramic coating (2) is fixedly connected to the surface of the roller (1).
2. A high strength mill roll according to claim 1, characterized in that: transversely be provided with a plurality of connecting rod (4) in cell body (3), the one end of connecting rod (4) and the one end fixed connection of cell body (3), the other end fixed connection of ring (5) and cell body (3) is run through to the other end of connecting rod (4), connecting rod (4) and ring (5) fixed connection.
3. A high strength mill roll according to claim 1, characterized in that: the distance between the circular rings (5) is equal.
4. A high strength mill roll according to claim 1, characterized in that: the roller is characterized in that a reinforcing rib block (6) is sleeved outside a rotating shaft of the roller (1), and the reinforcing rib block (6) is fixedly connected with the rotating shaft of the roller (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022078023.8U CN213563717U (en) | 2020-09-22 | 2020-09-22 | High-strength open mill roller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022078023.8U CN213563717U (en) | 2020-09-22 | 2020-09-22 | High-strength open mill roller |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213563717U true CN213563717U (en) | 2021-06-29 |
Family
ID=76576338
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022078023.8U Active CN213563717U (en) | 2020-09-22 | 2020-09-22 | High-strength open mill roller |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213563717U (en) |
-
2020
- 2020-09-22 CN CN202022078023.8U patent/CN213563717U/en active Active
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