CN213538419U - Intelligent control-based steam box for polyester dyeing - Google Patents
Intelligent control-based steam box for polyester dyeing Download PDFInfo
- Publication number
- CN213538419U CN213538419U CN202022420899.6U CN202022420899U CN213538419U CN 213538419 U CN213538419 U CN 213538419U CN 202022420899 U CN202022420899 U CN 202022420899U CN 213538419 U CN213538419 U CN 213538419U
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- China
- Prior art keywords
- steam box
- cloth
- air blower
- temperature sensor
- steam
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000004043 dyeing Methods 0.000 title claims abstract description 23
- 229920000728 polyester Polymers 0.000 title claims description 13
- 239000004744 fabric Substances 0.000 claims abstract description 56
- 238000010438 heat treatment Methods 0.000 claims abstract description 18
- 239000005020 polyethylene terephthalate Substances 0.000 claims abstract description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 42
- 229920004934 Dacron® Polymers 0.000 claims description 4
- 239000000428 dust Substances 0.000 claims description 3
- 239000011521 glass Substances 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 2
- 229920004933 Terylene® Polymers 0.000 abstract description 6
- 229920000742 Cotton Polymers 0.000 description 4
- 239000000835 fiber Substances 0.000 description 4
- 239000004753 textile Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000010025 steaming Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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- Treatment Of Fiber Materials (AREA)
Abstract
The utility model relates to a terylene dyeing steam box based on intelligent control, which comprises a base, wherein the steam box is arranged above the base, the steam box is arranged at the center above the steam box, the lower part of the steam box is communicated with a gas collection cavity, a plurality of gas outlets are arranged below the gas collection cavity, one side below the gas outlets is provided with a first temperature sensor, one side above the steam box is provided with a first air blower, the lower part of the first air blower is provided with a cloth, the cloth penetrates through the inside of the steam box, one side below the cloth is provided with a second temperature sensor, the second temperature sensor is fixedly connected with one side below the steam box, the cloth is positioned at one side inside the steam box and is connected with a conveying guide roller, one side of the conveying guide roller is provided with a plurality of heating rods, the utility model is provided with an air outlet and heating rods at the upper and lower sides of the cloth, thereby the cloth is heated evenly and the dyeing quality of the cloth is improved.
Description
Technical Field
The utility model relates to a steam ager for dacron dyeing based on intelligent control belongs to surface fabric production technical field.
Background
The terylene is one of textile fabrics, and only can be used as low-grade home textiles. The raw material of the fabric is polyester staple fiber which is generally solid, has poor elasticity and heat retention, has heavy feeling, is generally unfinished and has poor quality, the elasticity of the fiber is damaged and the fiber is pressed to be dead along with the extension of the service time, the fiber shrinks and agglomerates, the cotton is commonly used as the filling material of low-grade home textiles, and the production process of the polyester is to wash and dye the polyester in polyester cotton and then dye the cotton of the polyester cotton.
At present when dyeing dacron, because the difference can appear sometimes of both sides about the surface fabric to lead to the surface fabric to be heated unevenly, lead to the dyeing quality to descend, when dyeing, neat precooling can produce the liquefaction, and the liquid water of the inside storage of steam ager is difficult for discharging at the during operation, needs to carry out the shut down clearance, influences work efficiency.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a steam ager for dacron dyeing based on intelligent control, through both sides set up air outlet and heating rod about the cloth, both sides heat simultaneously about the cloth air outlet and heating rod, thereby make the cloth be heated evenly, improve cloth dyeing quality, the steam ager below is equipped with the water catch bowl, the inside level sensor that is equipped with of water catch bowl, after water in the water catch bowl is collected certain capacity, the solenoid valve can be opened to the control box and the water is discharged, thereby reduce manual operation, and the work efficiency is improved, in order to solve the problem of proposing in the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme:
a steam box for dyeing terylene based on intelligent control comprises a base, wherein the steam box is arranged above the base, the steam box is arranged at the center above the steam box, the lower part of the steam box is communicated with a gas collection cavity, a plurality of gas outlets are arranged below the gas collection cavity, a first temperature sensor is arranged on one side below the gas outlets, a first air blower is arranged on one side above the steam box, cloth is arranged below the first air blower, the cloth penetrates through the inside of the steam box, a second temperature sensor is arranged on one side below the cloth, the second temperature sensor is fixedly connected to one side below the steam box, the cloth is positioned on one side inside the steam box and is connected with a conveying guide roller, a plurality of heating rods are arranged on one side of the conveying guide roller, one end of each heating rod is fixedly connected to the inner wall on one side of the steam box, a control box is arranged on the outside of the steam box below, and a, the improved steam box is characterized in that a wind outlet pipe is arranged above the second air blower, one end of the wind outlet pipe is embedded and connected inside the steam box, an exhaust fan is arranged inside the wind outlet pipe, a water collecting tank is arranged at the center below the steam box, the lower portion of the water collecting tank is embedded inside the base, a water level sensor is arranged above the inside of the water collecting tank, a water outlet pipe is connected to the bottom of the water collecting tank, one end of the water outlet pipe extends to the outside of the base, and an electromagnetic valve is arranged on the water outlet pipe and located outside.
Furthermore, dust screens are arranged on the first air blower and the second air blower, the first air blower is arranged on one side above the cloth, and the second air blower is arranged on one side below the cloth.
Furthermore, the cloth is in be the wave distribution on the conveying deflector roll, the heating rod is located between the conveying deflector roll.
Furthermore, the gas collecting cavity and the gas outlet are 2 groups in total, and are distributed on the upper side and the lower side of the steam box, and gas guide pipes are connected between the upper gas collecting cavity and the lower gas collecting cavity.
Furthermore, a transparent observation window is arranged in the center of one side in front of the steam box, and the transparent observation window is a double-layer vacuum glass window.
Furthermore, the first temperature sensor, the second temperature sensor and the first water level sensor output end are electrically connected with the control box input end through leads, and the control box output end is electrically connected with the first air blower, the second air blower, the exhaust fan and the electromagnetic valve input end through leads.
The utility model has the advantages that:
1. through set up a plurality of conveying deflector rolls inside the steam ager, the conveying deflector roll can be the wave conveying with the cloth in the steam ager is inside, thereby will enlarge the heated area of cloth in the steam ager, and both sides all are equipped with air outlet and heating rod about the cloth, make the cloth can be heated simultaneously from top to bottom, and the cloth is heated more evenly, go up temperature sensor one and temperature sensor two inside the steam ager, temperature sensor one can detect the temperature of both sides about the cloth respectively with temperature sensor two, thereby when cloth one side temperature is higher, can start air-blower one or two pairs of cloth one side of air-blower and cool down, prevent that cloth one side temperature is too high and influence the cloth quality.
2. Through set up the water catch bowl in steam ager below, be equipped with level sensor and solenoid valve on the water catch bowl, when the water in the water catch bowl collected predetermined capacity, level sensor sends a signal for the control box, and control box send instruction starts the solenoid valve to discharge water from the outlet pipe, reduce manual operation, effectively improve work efficiency.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention.
FIG. 1 is a front view of the intelligent control-based terylene dyeing steam box of the utility model;
FIG. 2 is a sectional view of the utility model of a steaming box for dyeing terylene based on intelligent control;
FIG. 3 is a right side view of the intelligent control-based polyester dyeing steam box of the present invention;
reference numbers in the figures: 1. a base; 2. steaming the box; 3. a steam box; 4. a gas collection cavity; 5. an air outlet; 6. a first temperature sensor; 7. a first blower; 8. distributing; 9. a second temperature sensor; 10. a conveying guide roller; 11. a heating rod; 12. a control box; 13. a second blower; 14. an air outlet pipe; 15. an exhaust fan; 16. a water collection tank; 17. a water level sensor; 18. a water outlet pipe; 19. an electromagnetic valve; 20. an air duct; 21. a transparent viewing window.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution:
a steam box for dyeing terylene based on intelligent control comprises a base 1, wherein a steam box 2 is arranged above the base 1, a steam box 3 is arranged at the center above the steam box 2, the lower part of the steam box 3 is communicated with a gas collection cavity 4, a plurality of gas outlets 5 are arranged below the gas collection cavity 4, a first temperature sensor 6 is arranged on one side below the gas outlets 5, a first air blower 7 is arranged on one side above the steam box 2, a cloth 8 is arranged below the first air blower 7, the cloth 8 penetrates through the inside of the steam box 2, a second temperature sensor 9 is arranged on one side below the cloth 8, the second temperature sensor 9 is fixedly connected to one side below the steam box 2, the cloth 8 is positioned on one side inside the steam box 2 and is connected with a conveying guide roller 10, a plurality of heating rods 11 are arranged on one side of the conveying guide roller 10, one ends of the heating rods 11 are fixedly connected to the inner wall of, the utility model discloses a steam box, including steam box 2, air-blower 7, air-blower 2 below one side is equipped with two 13 of air-blower, two 13 tops of air-blower are equipped with out tuber pipe 14, go out 14 one end embedding of tuber pipe connect in inside steam box 2, it is equipped with air discharge fan 15 to go out 14 inside of tuber pipe, 2 below centers of steam box are equipped with water catch bowl 16, the embedding of water catch bowl 16 below is in inside base 1, the inside top of water catch bowl 16 is equipped with level sensor 17, the water catch bowl 16 bottom is connected with outlet pipe 18, outlet pipe 18 one end extends to outside base 1, lie in on the outlet pipe 18 outside base 1 is equipped with solenoid valve 19.
Specifically, as shown in fig. 2 and 3, dust screens are respectively disposed on the first air blower 7 and the second air blower 13, the first air blower 7 is disposed on one side above the fabric 8, and the second air blower 13 is disposed on one side below the fabric 8.
Specifically, as shown in fig. 2, the cloth 8 is distributed on the conveying guide rollers 10 in a wave shape, and the heating rod 11 is disposed between the conveying guide rollers 10.
Specifically, as shown in fig. 2, the gas collecting chamber 4 and the gas outlet 5 have 2 groups, and are distributed on the upper and lower sides of the steam box 2, and a gas guide tube 20 is connected between the upper and lower gas collecting chambers 4
Specifically, as shown in fig. 1, a transparent observation window 21 is arranged in the center of one side in front of the steam box 2, and the transparent observation window 21 is a double-layer vacuum glass window.
Specifically, as shown in fig. 2, the first temperature sensor 6, the second temperature sensor 9, and the first water level sensor 17 are electrically connected to the input end of the control box 12 through wires, and the output end of the control box 12 is electrically connected to the first blower 7, the second blower 13, the exhaust fan 15, and the input end of the electromagnetic valve 19 through wires.
The utility model discloses the theory of operation: when the steam dyeing machine is used, a power supply of the steam box 3 and the heating rod 11 is firstly turned on, the steam box 3 conveys steam to the inside of the gas collecting cavity 4, the steam entering the gas collecting cavity 4 is respectively guided out from the gas outlets 5 at the upper side and the lower side and is blown onto the cloth 8, meanwhile, the heating rod 11 heats the upper side and the lower side of the cloth 8 when being heated, so that the cloth 8 is heated more uniformly, then the conveying guide roller 10 is started, the conveying guide roller 10 drives the cloth to be conveyed in the steam box 2 for dyeing, when the temperature above the cloth 8 is overhigh, the temperature sensor I6 sends a signal to the control box 12, the control box 12 sends an instruction to start the blower I7 and the exhaust fan 15, the blower I7 discharges heat out of the steam box 2, so that the temperature above the cloth 8 is reduced, when the temperature below the cloth 8 is overhigh, the temperature sensor II 9 sends a signal to the control, the control box 12 sends a command to start the second air blower 13 and the exhaust fan 15, and the second air blower 13 discharges heat out of the steam box 2, so that the temperature below the cloth 8 is reduced, and the cloth 8 is prevented from being damaged due to overhigh heating temperature; when the water in the water collecting tank 16 is collected to a preset volume, the water level sensor 17 sends a signal to the control box 12, the control box 12 sends an instruction to start the electromagnetic valve 19, so that the water is discharged from the water outlet pipe 18, manual operation is reduced, and the working efficiency is effectively improved
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (6)
1. The utility model provides a steam ager for dacron dyeing based on intelligent control, includes base (1), its characterized in that: the steam box is characterized in that a steam box (2) is arranged above the base (1), a steam box (3) is arranged at the center above the steam box (2), the lower portion of the steam box (3) is communicated with the gas collecting cavity (4), a plurality of gas outlets (5) are arranged below the gas collecting cavity (4), a first temperature sensor (6) is arranged on one side below the gas outlets (5), a first air blower (7) is arranged on one side above the steam box (2), a cloth (8) is arranged below the first air blower (7), the cloth (8) penetrates through the inside of the steam box (2), a second temperature sensor (9) is arranged on one side below the cloth (8), the second temperature sensor (9) is fixedly connected to one side below the steam box (2), the cloth (8) is located on one side inside the steam box (2) and connected with a conveying guide roller (10), a plurality of heating rods (11) are arranged on one side of the conveying guide roller (, one end of the heating rod (11) is fixedly connected with the inner wall of one side of the steam box (2), a control box (12) is arranged below the first blower (7) and outside the steam box (2), a second air blower (13) is arranged on one side below the steam box (2), an air outlet pipe (14) is arranged above the second air blower (13), one end of the air outlet pipe (14) is embedded and connected in the steam box (2), an exhaust fan (15) is arranged in the air outlet pipe (14), a water collecting tank (16) is arranged at the center below the steam box (2), the lower part of the water collecting tank (16) is embedded in the base (1), a water level sensor (17) is arranged on the upper part in the water collecting tank (16), a water outlet pipe (18) is connected to the bottom of the water collecting tank (16), one end of the water outlet pipe (18) extends to the outside of the base (1), an electromagnetic valve (19) is arranged on the water outlet pipe (18) and positioned outside the base (1).
2. The intelligent control-based polyester dyeing steam box according to claim 1, characterized in that: the dust screens are arranged on the first air blower (7) and the second air blower (13), the first air blower (7) is arranged on one side above the cloth (8), and the second air blower (13) is arranged on one side below the cloth (8).
3. The intelligent control-based polyester dyeing steam box according to claim 1, characterized in that: cloth (8) are in be the wave distribution on conveying deflector roll (10), heating rod (11) are located convey between deflector roll (10).
4. The intelligent control-based polyester dyeing steam box according to claim 1, characterized in that: the steam box is characterized in that the gas collecting cavities (4) and the gas outlets (5) are 2 groups in total, the steam box (2) is divided into an upper side and a lower side, and gas guide pipes (20) are connected between the upper gas collecting cavity and the lower gas collecting cavity (4).
5. The intelligent control-based polyester dyeing steam box according to claim 1, characterized in that: a transparent observation window (21) is arranged in the center of one side in front of the steam box (2), and the transparent observation window (21) is a double-layer vacuum glass window.
6. The intelligent control-based polyester dyeing steam box according to claim 1, characterized in that: the temperature sensor I (6), the temperature sensor II (9) and the water level sensor (17) output end and the control box (12) input end are electrically connected through a lead, the control box (12) output end and the air blower I (7), the air blower II (13), the exhaust fan (15) and the electromagnetic valve (19) input end are electrically connected through a lead.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022420899.6U CN213538419U (en) | 2020-10-27 | 2020-10-27 | Intelligent control-based steam box for polyester dyeing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022420899.6U CN213538419U (en) | 2020-10-27 | 2020-10-27 | Intelligent control-based steam box for polyester dyeing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213538419U true CN213538419U (en) | 2021-06-25 |
Family
ID=76500967
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022420899.6U Expired - Fee Related CN213538419U (en) | 2020-10-27 | 2020-10-27 | Intelligent control-based steam box for polyester dyeing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213538419U (en) |
-
2020
- 2020-10-27 CN CN202022420899.6U patent/CN213538419U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210625 |