CN213533895U - Compound building support material production line of macromolecular material - Google Patents
Compound building support material production line of macromolecular material Download PDFInfo
- Publication number
- CN213533895U CN213533895U CN202020604492.6U CN202020604492U CN213533895U CN 213533895 U CN213533895 U CN 213533895U CN 202020604492 U CN202020604492 U CN 202020604492U CN 213533895 U CN213533895 U CN 213533895U
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- yarn guide
- production line
- yarn
- high polymer
- composite building
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- 239000000463 material Substances 0.000 title claims abstract description 55
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 150000001875 compounds Chemical class 0.000 title description 5
- 239000002131 composite material Substances 0.000 claims abstract description 57
- 229920000642 polymer Polymers 0.000 claims abstract description 19
- 238000005520 cutting process Methods 0.000 claims abstract description 17
- 239000002861 polymer material Substances 0.000 claims abstract description 14
- 238000007493 shaping process Methods 0.000 claims abstract description 6
- 238000007598 dipping method Methods 0.000 claims description 28
- 239000003292 glue Substances 0.000 claims description 23
- 239000000428 dust Substances 0.000 claims description 20
- 239000002023 wood Substances 0.000 claims description 18
- 238000010438 heat treatment Methods 0.000 claims description 11
- 230000003993 interaction Effects 0.000 claims description 4
- 239000010410 layer Substances 0.000 description 9
- 239000003365 glass fiber Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 239000004744 fabric Substances 0.000 description 4
- 238000005470 impregnation Methods 0.000 description 4
- 238000000465 moulding Methods 0.000 description 3
- 229920000728 polyester Polymers 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000004513 sizing Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 241000238631 Hexapoda Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002457 bidirectional effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000001192 hot extrusion Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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Abstract
The utility model discloses a high polymer material composite building support material production line, which comprises a multilayer creel for placing twistless roving, a conveying device for conveying multilayer veneer battens, a wrapping device for wrapping the gummed yarn and outer surface composite materials on the regular battens, a squeezing and drawing forming device for squeezing and drawing the high polymer composite building support materials wrapped with the gummed twistless roving and outer surface composite materials, a control system, a crawler-type traction, a cutting machine and an automatic upender, and a pre-forming yarn guide, wherein the pre-forming yarn guide comprises a first yarn guide and a second yarn guide, the first yarn guide is provided with a plurality of yarn guide holes, the first yarn guide is obliquely arranged, the inclined plane faces one side of the creel, the second yarn guide is provided with a yarn guide hole and a batten hole, the second yarn guide is arranged between a shaping mold and a gumming mold, the yarn roll on the creel is divided into an upper part and a lower part.
Description
Technical Field
The utility model relates to a building support material is related in the device field, specifically is a compound building support material production line of macromolecular material.
Background
Most of traditional building supporting materials are obtained by cutting logs, a large number of trees need to be felled, and the ecological environment is greatly damaged; meanwhile, the traditional building supporting material is prone to water absorption expansion, uneven size, easy breakage, easy corrosion, easy insect generation and the like in the using process, so that repeated use is difficult, and great consumption and waste of wood resources are caused.
In order to solve the waste of traditional materials, the traditional building supporting materials are replaced by polymer composite building supporting materials, the steps of the existing manufacturing equipment for the polymer composite building supporting materials are complex, the efficiency is low, and therefore a polymer material composite building supporting material production line capable of producing the polymer composite building supporting materials efficiently and safely is urgently needed.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a compound building support material production line of macromolecular material to solve the problem that proposes in the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme:
the production line comprises a multilayer creel for placing untwisted rovings, conveying equipment for conveying multilayer veneer battens, wrapping equipment for wrapping gum dipping yarns and outer surface composite materials on the regular battens, pultrusion equipment for pultrusion of the polymer composite building supporting materials wrapped with the gum dipping untwisted rovings and the outer surface composite materials, a control system, a crawler-type tractor, a cutting machine and an automatic material turning frame.
As a further aspect of the present invention: the control system adopts an integrated touch screen as a human-computer interaction tool.
As a further aspect of the present invention: conveying equipment, crawler-type tractor are connected with the motor respectively, conveying equipment includes band conveyer and pinch roller conveyer.
As a further aspect of the present invention: the novel yarn guide device is characterized by further comprising a pre-forming yarn guide device, the pre-forming yarn guide device comprises a first yarn guide device and a second yarn guide device, a plurality of yarn guide holes are formed in the first yarn guide device, the first yarn guide device is arranged in an inclined mode, the range of the inclination angle is 0-180 degrees, the inclined plane faces one side of the creel, a yarn guide hole and a batten hole are formed in the second yarn guide device, the second yarn guide device is arranged between the shaping mold and the gum dipping mold, and yarn reels on the creel are divided into an upper portion and a lower portion.
As a further aspect of the present invention: the wood core board is characterized by further comprising a glue dipping mold, wherein a glue filling hopper is arranged on the glue dipping mold, and a composite material wrapped around the wood core board is arranged in the glue dipping mold.
As a further aspect of the present invention: the outer surface composite material is in the category of one or more of polyester composite felt, chopped glass fiber felt and glass fiber mesh cloth.
As a further aspect of the present invention: the hot extrusion and drawing die further comprises a heating device, wherein the heating device comprises an electric heater and a thermocouple, and the heater is oppositely arranged around the extrusion and drawing die.
As a further aspect of the present invention: still include dust collecting equipment, dust collecting equipment sets up in one side of this compound building support material production line of macromolecular material, dust collecting equipment includes the base, the fan, the connecting pipe, spiral case type hot blast blowpipe apparatus and crosses the filter bag, spiral case type hot blast blowpipe apparatus sets up in the middle part of crossing the filter bag, spiral case type hot blast blowpipe apparatus is connected with the fan through the connecting pipe, it is provided with two to cross the filter bag.
Compared with the prior art, the beneficial effects of the utility model are that: a plurality of battens are overlapped through a transport wheel pressing device to form a plurality of layers of battens, the plurality of layers of battens are arranged regularly through a setting die, wrapped impregnation roving and the outer surface are completed through a pre-guide and an impregnation die, the wrapped plurality of battens enter the impregnation die to complete impregnation, then enter a squeezing and drawing forming device, are subjected to heating, curing and forming, and are drawn to an automatic cutting machine to complete cutting under the traction of a crawler tractor after being cooled, so that the high-polymer composite building supporting material is obtained, has the characteristics of good deformation-free toughness, water resistance, corrosion resistance and direct cyclic utilization, absorbs dust through a dust removal device, and prevents the influence of the dust generated during cutting on operators.
Drawings
Fig. 1 is a schematic structural diagram of a production line of a high polymer material composite building support material.
Fig. 2 is a schematic structural diagram of a dust removing device in a production line of the high polymer material composite building support material.
Fig. 3 is a schematic structural diagram of a part of a production line of the high polymer material composite building support material.
Fig. 4 is a schematic structural diagram of a second yarn guide in the production line of the high polymer material composite building supporting material.
Fig. 5 is a schematic structural diagram of a heating device in a production line of the polymer material composite building support material.
Fig. 6 is a schematic perspective view of a creel in a production line of the polymer material composite building support material.
In the figure: 10-creel, 20-conveying equipment, 30-wrapping equipment, 40-pultrusion equipment, 50-control system, 60-crawler-type tractor, 601-cutting machine, 70-automatic material turning frame, 80-dust removing equipment, 801-base, 802-fan, 803-connecting pipe, 804-volute air inlet device, 805-filter bag, 201-pinch roller conveyor, 202-first yarn guide, 301-sizing mould, 302-second yarn guide, 303-gum dipping mould, 3031-gum dipping bucket, 3021-yarn guide hole, 3022-wood bar hole, 401-electric heater and 402-thermocouple.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example 1
Please refer to fig. 1-6, in an embodiment of the present invention, a composite building supporting material production line of polymer material, includes a multilayer creel 10 for placing twistless roving, a conveying device 20 for conveying multilayer veneer battens, a wrapping device 30 for wrapping gum dipping yarn and outer surface composite material on regular battens, a squeezing forming device 40 for squeezing forming polymer composite building supporting material wrapped with gum dipping twistless roving and outer surface composite material, and further includes a control system 50, a crawler tractor 60, a cutting machine 601 and an automatic material turnover frame 70.
Preferably, in this embodiment, the control system 50 adopts an integrated touch screen as a human-computer interaction tool, has a bidirectional interaction capability, obtains the state and data of the system through the touch screen, performs corresponding operations through the touch screen, integrates a plurality of functions of the production line on the panel, switches interfaces to complete control and operations of various actions, and ensures stability, convenience and high efficiency of the operating system.
Preferably, in this embodiment, the conveying device 20 and the crawler tractor 60 are respectively connected to a motor, the conveying device 20 includes a belt conveyor and a pinch roller conveyor 201, the recovered multilayer wood boards are pretreated to remove nails and surface silt, and are cut into wood strips with a predetermined size, the wood strips are arranged to form wood strips with the same shape, the arranged wood strips are conveyed by the belt conveyor, the multilayer wood strips pressed by the pinch roller conveyor 201 become uniform and compact, the belt conveyor and the pinch roller conveyor 201 provide conveying power for the multilayer wood strips, the multilayer wood strips discharged from the pinch roller conveyor enter a shaping mold 301 to output the structured multilayer wood strips with a good specification from the shaping mold 301, the structured wood strips are coated with roving and outer surface composite material by the pre-forming threading plate, enter a gum dipping mold 303 to dip, the gum dipped wood strips enter a squeezing and heating shaping device to complete squeezing and drawing molding, the formed polymer composite building support material is pulled by a caterpillar tractor to move the polymer composite building support material to a cutting machine 601, the cutting machine 601 cuts the polymer composite building support material, the polymer composite building support material is conveyed to an automatic discharging frame connected with the cutting machine, and then auxiliary equipment is adopted to complete the turning of the polymer composite building support material.
Further, the regular multilayer veneer battens pass through the preformed yarn guide to respectively complete the wrapping of the impregnated yarn and the outer surface composite material on the multilayer veneer battens, in this embodiment, preferably, the preformed yarn guide includes a first yarn guide 202 and a second yarn guide 302, the first yarn guide 202 is provided with a plurality of yarn guide holes 3021, the yarn on the creel 10 passes through the yarn guide holes on the first yarn guide 202 to order the yarn, in this embodiment: the first yarn guide 202 is obliquely arranged, the range of the inclination angle is 0-180 degrees, the inclined plane faces one side of the creel 10, yarn conveying is facilitated, a yarn guide hole 3021 and a batten hole 3022 are formed in the second yarn guide 302, the second yarn guide 302 is arranged between the sizing die 301 and the gumming die 303, a yarn roll on the creel 10 is divided into an upper part and a lower part, the upper yarn roll passes through the first yarn guide 202, the yarn guide hole 3021 on the second yarn guide 302 enters, yarn on the creel 10 enters through a yarn hole on the lower part of the second yarn guide 302, namely the yarn passes through the yarn guide hole 3021 of the pre-yarn guide to fully surround the batten hole 3022, and distribution of the yarn around the batten can be adjusted through the yarn guide hole 3021 in specific use.
Further, a glue injection hopper 3031 is arranged on the glue dipping mold 303, glue is injected into the glue dipping mold 303 through the glue injection hopper 3031, after multiple layers of battens and yarns enter the glue dipping mold 303, the yarns are wrapped around the wood core board, after the battens and the yarns come out of the glue dipping mold 303, a composite material is wrapped on the surface of the battens, the type of the outer surface composite material comprises but is not limited to one or more of a polyester composite felt, a chopped glass fiber felt and a glass fiber mesh cloth, any one of the outer surface composite materials can be wrapped on the outer side of the glue to form a protective layer, or two or more of the outer surface composite materials can be mixed for use, for example, one layer of the outer surface composite material is wrapped by the glass fiber mesh cloth, then the polyester composite felt is wrapped on the outer side of the glass fiber mesh cloth wrapping layer, so that the smoothness, the wear resistance and the strength of the polymer composite building supporting material, After the outer surface composite material is coated, the batten enters a glue dipping die 303 to complete glue dipping, namely a layer of glue is coated on the outer surface composite material, the outer surface composite material is output from the glue dipping die and then enters a high polymer composite building support material pultrusion heating die, and in the pultrusion die, the high polymer composite building support material is heated in a heating device.
In this embodiment, preferably, the heating device includes an electric heater 401 and a thermocouple 402, the heater is relatively disposed around the pultrusion die, the thermocouple 402 is configured to detect a temperature, when the temperature is heated to a preset temperature, the curing and molding of the gum dipping layer of the gum dipping material is completed, after the curing and molding of the polymer composite building supporting material is completed by the pultrusion die, the polymer composite building supporting material is continuously pulled by the crawler-type tractor 60, the continuous pultrusion is realized, and the cutting machine 601 integrated on the crawler-type tractor completes cutting according to actual needs.
The working principle of the embodiment is as follows: a plurality of battens are overlapped through a transport wheel pressing device to form a plurality of layers of battens, the plurality of layers of battens are arranged through a setting die, wrapping of glue dipping roving and the outer surface is completed through a pre-guide and a glue dipping die 303, the wrapped plurality of layers of battens enter the glue dipping die 303 to be completely dipped, then enter a pultrusion device 40, are subjected to heating, curing and forming, are drawn to an automatic cutting machine 601 to be cut under the traction of a crawler tractor after being cooled, and a high-polymer composite building supporting material is obtained.
Example 2
In order to prevent the dust generated during cutting from affecting the operator, the present embodiment improves the following on the basis of embodiment 1, and the improvement lies in that: be provided with dust collecting equipment 80, dust collecting equipment 80 sets up in one side of this combined type building supporting material production line of macromolecular material, and in this embodiment, preferred, dust collecting equipment 80 includes base 801, fan 802, connecting pipe 803, spiral case type hot blast blowpipe apparatus 804 and crosses filter bag 805, spiral case type hot blast blowpipe apparatus 804 sets up in the middle part of crossing filter bag 805, spiral case type hot blast blowpipe apparatus 804 is connected with fan 802 through connecting pipe 803, it is provided with two to cross filter bag 805, is convenient for change the maintenance, inhales the dust through dust collecting equipment 80, avoids producing harm to the human body.
The working principle of the embodiment is as follows: dust is sucked by the dust removing device 80, and the influence of dust generated during cutting on operators is prevented.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (4)
1. A production line of a high polymer material composite building supporting material is characterized by comprising a multilayer creel (10) for placing twistless roving, a conveying device (20) for conveying multilayer veneer battens, a wrapping device (30) for wrapping gum dipping yarns and outer surface composite materials on the regular battens, a squeezing and drawing forming device (40) for squeezing and drawing the high polymer composite building supporting material wrapped with the gum dipping twistless roving and the outer surface composite materials, a control system (50), a crawler-type tractor (60), a cutting machine (601) and an automatic material turning frame (70), wherein the conveying device (20) and the crawler-type tractor (60) are respectively connected with a motor, the conveying device (20) comprises a belt conveyor and a pinch roller conveyor (201) and a preforming yarn guide, and the preforming yarn guide comprises a first yarn guide (202) and a second yarn guide (302), the yarn guide device comprises a first yarn guide (202), a second yarn guide (302), a plurality of yarn guide holes (3021), a plurality of yarn guide holes (3022), a plurality of yarn guide holes (3021) and a plurality of batten holes (3022), wherein the range of the inclination angle is 0-180 degrees, the inclined plane faces one side of a creel (10), the second yarn guide (302) is arranged between a shaping mold (301) and a gumming mold (303), and a yarn roll on the creel (10) is divided into an upper part and a lower part; the wood core board is characterized by further comprising a glue dipping mold (303), wherein a glue pouring hopper (3031) is arranged on the glue dipping mold (303), and a composite material wrapped around the wood core board is arranged in the glue dipping mold (303).
2. The production line of the composite building supporting material made of the high polymer material according to claim 1, wherein the control system (50) adopts an integrated touch screen as a human-computer interaction tool.
3. The production line of the composite building supporting material of the high polymer material according to claim 1, further comprising a heating device, wherein the heating device comprises an electric heater (401) and a thermocouple (402), and the heaters are oppositely arranged around the pultrusion die.
4. The production line of the composite building supporting material made of the high polymer materials, according to claim 1, further comprising a dust removing device (80), wherein the dust removing device (80) is arranged on one side of the production line of the composite building supporting materials made of the high polymer materials, the dust removing device (80) comprises a base (801), a fan (802), a connecting pipe (803), a volute type air inlet device (804) and a filter bag (805), the volute type air inlet device (804) is arranged in the middle of the filter bag (805), the volute type air inlet device (804) is connected with the fan (802) through the connecting pipe (803), and two filter bags (805) are arranged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020604492.6U CN213533895U (en) | 2020-04-21 | 2020-04-21 | Compound building support material production line of macromolecular material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020604492.6U CN213533895U (en) | 2020-04-21 | 2020-04-21 | Compound building support material production line of macromolecular material |
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| Publication Number | Publication Date |
|---|---|
| CN213533895U true CN213533895U (en) | 2021-06-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020604492.6U Expired - Fee Related CN213533895U (en) | 2020-04-21 | 2020-04-21 | Compound building support material production line of macromolecular material |
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| Country | Link |
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| CN (1) | CN213533895U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115026918A (en) * | 2022-07-29 | 2022-09-09 | 东莞台全木器厂有限公司 | Automatic glue injection machine |
-
2020
- 2020-04-21 CN CN202020604492.6U patent/CN213533895U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115026918A (en) * | 2022-07-29 | 2022-09-09 | 东莞台全木器厂有限公司 | Automatic glue injection machine |
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Granted publication date: 20210625 |