CN213495049U

CN213495049U - Color difference sorting device for solar cells

Info

Publication number: CN213495049U
Application number: CN202022171834.2U
Authority: CN
Inventors: 贾永前; 李蠡; 张南
Original assignee: Crystal Marine Semiconductor Materials Donghai Co ltd
Current assignee: Crystal Marine Semiconductor Materials Donghai Co ltd
Priority date: 2020-09-28
Filing date: 2020-09-28
Publication date: 2021-06-22
Anticipated expiration: 2030-09-28

Abstract

The utility model discloses a colour difference sorting unit of solar wafer, detect the machine including the battery piece, the battery piece detects the machine and includes first objective table, first objective table top fixed mounting has the support column, support column top fixed mounting has the colour difference screening washer, and colour difference screening washer top embeds there is first linear guide motor, first linear guide motor bottom fixed mounting has first year arm of moving, colour difference screening washer bottom and have first cargo airplane at first objective table top fixed mounting, first cargo airplane one side fixed mounting has the second cargo airplane, first objective table is being close to second cargo airplane one side fixed mounting and has the controller. This kind of colour difference sorting unit of solar wafer, simple structure is reasonable, and the modern design through establishing of cell piece detection machine and cell piece sorting machine, carries out automated inspection to the solar wafer, and screening and transportation can continuous operation to improve the detection of solar wafer and the speed of screening, improve work efficiency.

Description

Color difference sorting device for solar cells

Technical Field

The utility model relates to a solar wafer production quality management and control technical field specifically is solar wafer's colour difference sorting unit.

Background

A solar cell is also called a "solar chip" or a "photovoltaic cell", and is a photoelectric semiconductor sheet that directly generates electricity by using sunlight. It can output voltage and generate current under the condition of loop as long as it is illuminated by light meeting a certain illumination condition. Physically referred to as solar photovoltaic (abbreviated PV), abbreviated photovoltaic. Solar cells are devices that directly convert light energy into electrical energy by the photoelectric or photochemical effect. Crystalline silicon solar cells working with photovoltaic effect are the mainstream, while thin film solar cells working with photochemical effect are still in the germination stage.

With the continuous development of the solar cell field, the quality requirement of a customer on a solar cell module is higher and higher, the color difference of the solar cell module is one of the main factors of the customer on the appearance requirement, and the color difference of the solar cell module mainly comes from the mixing of silicon cells with different colors. In the prior art, manual sorting of silicon battery pieces is mostly adopted, sorting errors are large and accuracy is not high under different light intensity and light ray angles, sorting efficiency is low, and the silicon battery pieces are easy to damage. Therefore, the color difference sorting device for the solar cells is provided.

Disclosure of Invention

In order to solve the technical problem, the utility model provides a following technical scheme:

the utility model discloses color difference sorting unit of solar wafer, include:

the battery piece detector comprises a first objective table, wherein a support column is fixedly mounted at the top of the first objective table, a chromatic aberration screener is fixedly mounted at the top of the support column, a first linear guide rail motor is arranged in the top of the chromatic aberration screener, a first transfer arm is fixedly mounted at the bottom of the first linear guide rail motor, a first conveyor is fixedly mounted at the bottom of the chromatic aberration screener and at the top of the first objective table, a second conveyor is fixedly mounted at one side of the first conveyor, a controller is fixedly mounted at one side, close to the second conveyor, of the first objective table, and a battery piece sorter is fixedly mounted at one side of the battery piece detector;

battery piece sorting machine, battery piece sorting machine includes the second objective table, first conveyer extends to the second objective table, second linear guide motor is put to second objective table top embeds, second linear guide motor bottom fixed mounting has the second to move and carries the arm, first conveyer has categorised microscope carrier at the inside one side fixed mounting of second objective table.

As a preferred technical scheme of the utility model, first objective table and second objective table all include the workstation, workstation one side fixed mounting has the access door, workstation bottom fixed mounting has the bearer post, bearer post one side fixed mounting has the removal gyro wheel, workstation top fixed mounting has the spliced pole, connecting column top fixed mounting has the top cap, the bearer post is all fixed four, four with the removal gyro wheel be provided with four, four respectively fixed mounting is in the four corners of workstation bottom in the bearer post and removal gyro wheel, the spliced pole is fixed to be provided with four, four the spliced pole is fixed in proper order fixed mounting in the four corners at workstation top.

As a preferred technical scheme of the utility model, the colour difference sieve separator includes the roof, roof bottom fixed mounting has the bottom plate, the inside fixed mounting of roof has first linear guide rail motor, first linear guide rail motor one side fixed mounting has first colour difference to detect inductor group, the inside fixed mounting of bottom plate has second colour difference to detect inductor group, first colour difference detects inductor group and second colour difference and detects inductor group fixed mounting on same vertical height.

As a preferred technical scheme of the utility model, first linear guide motor and second linear guide motor all include base, casing, limiting plate, worm, motor, remove seat, signal receiver and spacing post, the inside fixedly connected with base of casing, base one side fixed mounting has the motor, motor one side fixed mounting has the worm, spacing post is fixed to be provided with two, two spacing post fixed mounting is in the both sides of worm, worm other end fixedly connected with limiting plate, just limiting plate fixed mounting is in the inside of casing, the outside one side fixed mounting of casing has signal receiver.

As a preferred technical scheme of the utility model, it is connected with the worm meshing to remove the seat, remove seat and spacing post sliding connection, be provided with a plurality of installation hole sites on removing the terminal surface of seat.

As a preferred technical scheme of the utility model, first conveyer and second conveyer all include drive idler, driven bearing roller, outer box, motor and transmission band, outer internal fixed mounting of box has drive idler, drive idler surface fixed mounting has the transmission band, transmission band opposite side fixed mounting has driven bearing roller, motor fixed mounting is in outer box one side, the motor output runs through outer box, and with drive idler one side fixed connection.

As a preferred technical scheme of the utility model, the motor output passes through the shaft coupling and is connected with the transmission of drive idler, the transmission band is connected with drive idler and driven bearing roller transmission.

As an optimal technical scheme of the utility model, the outer box of first conveyer is the cavity box, the transmission band of first conveyer is the link joint.

The utility model has the advantages that: this kind of colour difference sorting unit of solar wafer, through the establishment of cell piece detection machine and cell piece sorting machine, carry out automated inspection to the solar wafer, screening and transportation can continuous operation, thereby improve the detection of solar wafer and the speed of screening, improve work efficiency, realize the operation of this unmanned nature to the solar wafer, reduce personnel's use, alleviate staff's intensity of labour, improve personnel's availability factor, through the establishment of first colour difference detection inductor group and second colour difference detection inductor group, reach and carry out two-way while to the solar wafer and detect, detect the integrity of solar wafer simultaneously, in time arrange the broken piece.

Drawings

The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:

fig. 1 is a perspective view of a color difference sorting device for solar cells according to the present invention;

fig. 2 is a schematic diagram of a second stage mechanism of the chromatic aberration sorting apparatus for solar cells according to the present invention;

FIG. 3 is a schematic diagram of a color difference screening mechanism of the color difference sorting apparatus for solar cells according to the present invention;

fig. 4 is a schematic view of a first conveyor mechanism of the color difference sorting device for solar cells according to the present invention;

fig. 5 is a schematic structural view of a first linear guide rail motor of the color difference sorting device for solar cells according to the present invention;

fig. 6 is a diagram showing a positional relationship between the second linear guide motor and the color difference sorting device for solar cells according to the present invention.

In the figure: 1. a battery piece detector; 2. a first stage; 3. a support pillar; 4. a chromatic aberration screener; 5. a first linear guide rail motor; 6. a first transfer arm; 7. a first conveyor; 8. a second conveyor; 9. a controller; 10. a battery piece sorting machine; 11. a second stage; 12. a second linear guide rail motor; 13. a second transfer arm; 14. a classification carrying platform; 15. a work table; 16. an access door; 17. a load bearing column; 18. moving the roller; 19. connecting columns; 20. a top cover; 21. a top plate; 22. a base plate; 23. a first color difference detection sensor group; 24. a second set of color difference detection sensors; 25. a base; 26. a housing; 27. a limiting plate; 28. a worm; 29. an electric motor; 30. a movable seat; 31. a signal receiver; 32. a limiting column; 33. driving the carrier roller; 34. a driven carrier roller; 35. an outer case; 36. a motor; 37. and (5) conveying the belt.

Detailed Description

In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention is further described below with reference to the following embodiments.

Example (b): as shown in fig. 1-6, the color difference sorting device for solar cells of the present invention comprises:

the battery piece detector 1 comprises a first object stage 2, a support column 3 is fixedly mounted at the top of the first object stage 2, a chromatic aberration screener 4 is fixedly mounted at the top of the support column 3, a first linear guide rail motor 5 is arranged in the top of the chromatic aberration screener 4, a first transfer arm 6 is fixedly mounted at the bottom of the first linear guide rail motor 5, a first conveyor 7 is fixedly mounted at the bottom of the chromatic aberration screener 4 and at the top of the first object stage 2, a second conveyor 8 is fixedly mounted at one side of the first conveyor 7, a controller 9 is fixedly mounted at one side of the first object stage 2 close to the second conveyor 8, and a battery piece sorting machine 10 is fixedly mounted at one side of the battery piece detector 1;

battery piece sorting machine 10, battery piece sorting machine 10 includes second objective table 11, first conveyer 7 extends to second objective table 11, second linear guide motor 12 is put to second objective table 11 top embeds, second linear guide motor 12 bottom fixed mounting has the second to move carries arm 13, first conveyer 7 has categorised microscope carrier 14 at 11 inside one side fixed mounting of second objective table.

Wherein, first objective table 2 and second objective table 11 all include

workstation

15, 15 one side fixed mounting of workstation has

access door

16, 15 bottom fixed mounting of workstation has

carrier post

17, 17 one side fixed mounting of carrier post has

removal gyro wheel

18, 15 top fixed mounting of workstation has spliced

pole

19, 19 top fixed mounting of spliced pole has top cap 20, carrier post 17 and removal gyro wheel 18 are all fixed four, four carrier post 17 and removal gyro wheel 18 are fixed respectively in the four corners of 15 bottoms of workstation, spliced pole 19 is fixed four, four spliced pole 19 is fixed in the four corners of fixed mounting at 15 tops in proper order.

Wherein, color difference filter 4 includes roof 21, roof 21 bottom fixed mounting has bottom plate 22, the inside fixed mounting of roof 21 has first

linear guide motor

5, 5 one side fixed mounting of first linear guide motor has first color difference to detect inductor group 23, the inside fixed mounting of bottom plate 22 has second color difference to detect inductor group 24, first color difference detects inductor group 23 and second color difference and detects inductor group 24 fixed mounting on same vertical height.

Wherein, first linear guide motor 5 and second linear guide motor 12 all include base 25, casing 26, limiting plate 27, worm 28, motor 29, remove seat 30, signal receiver 31 and spacing post 32, the inside fixedly connected with base 25 of casing 26, base 25 one side fixed mounting has motor 29, motor 29 one side fixed mounting has worm 28, spacing post 32 is fixed to be provided with two, two spacing post 32 fixed mounting is in the both sides of worm 28, worm 28 other end fixedly connected with limiting plate 27, just limiting plate 27 fixed mounting is in the inside of casing 26, the outside one side fixed mounting of casing 26 has signal receiver 31.

Wherein, remove seat 30 and worm 28 meshing connection, remove seat 30 and spacing post 32 sliding connection, be provided with a plurality of mounting hole sites on removing the terminal surface of seat 30.

Wherein, first conveyer 7 and second conveyer 8 all include drive idler 33, driven idler 34, outer box 35, motor 36 and transmission band 37, the inside fixed mounting of outer box 35 has drive idler 33, drive idler 33 axis body fixed surface installs transmission band 37, transmission band 37 opposite side fixed mounting has driven idler 34, motor 36 fixed mounting is in outer box 35 one side, motor 36 output runs through outer box 35, and with drive idler 33 one side fixed connection.

Wherein, the output end of the motor 29 is in transmission connection with the driving idler 33 through a coupling, and the transmission belt 37 is in transmission connection with the driving idler 33 and the driven idler 34.

The outer box 35 of the first conveyor 7 is a hollow box, and the conveying belt 37 of the first conveyor 7 is a chain plate.

When the solar cell detecting device works, a worker places a solar cell to be detected on a first conveyor 7 of a cell detecting machine 1, the first conveyor 7 moves the solar cell to a detection area of a color difference screener 4, a first color difference detection sensor group 23 and a second color difference detection sensor group 24 of the color difference screener 4 perform color difference detection on the two directions of the solar cell and simultaneously check whether the solar cell is broken or not, detection results are transmitted to a signal receiver 31 of a first linear guide rail motor 5 and a second linear guide rail motor 12, when the solar cell is broken, the first linear guide rail motor 5 drives a first transfer arm 6 to adsorb the broken solar cell, the first transfer arm 6 is driven again, the broken solar cell is placed on a second conveyor 8, and the second conveyor 8 moves a conveying belt 37 under the driving of an internal driving carrier roller 33, the broken solar cell pieces are discharged under the driving of the conveying belt 37, qualified solar cell pieces enter the cell piece sorting machine 10 under the driving of the first conveyor 7, the signal receiver 31 of the second linear guide rail motor 12 in the cell piece sorting machine 10 drives the second linear guide rail motor 12 after receiving a signal of a qualified product, the second transfer arm 13 is driven to adsorb the qualified solar cell pieces, and the qualified solar cell pieces are moved to a specified classification loading platform.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a colour difference sorting unit of solar wafer which characterized in that includes:

a battery piece detector (1), wherein the battery piece detector (1) comprises a first object stage (2), a supporting column (3) is fixedly arranged at the top of the first objective table (2), a chromatic aberration screener (4) is fixedly arranged at the top of the supporting column (3), and a first linear guide rail motor (5) is arranged in the top of the chromatic aberration screener (4), a first transfer arm (6) is fixedly arranged at the bottom of the first linear guide rail motor (5), a first conveyor (7) is fixedly arranged at the bottom of the chromatic aberration screener (4) and at the top of the first objective table (2), a second conveyor (8) is fixedly arranged at one side of the first conveyor (7), a controller (9) is fixedly arranged on one side of the first object stage (2) close to the second conveyor (8), a battery piece sorting machine (10) is fixedly arranged on one side of the battery piece detecting machine (1);

battery piece sorting machine (10), battery piece sorting machine (10) include second objective table (11), first conveyer (7) extend to second objective table (11), second objective table (11) top embeds there is second linear guide motor (12), second linear guide motor (12) bottom fixed mounting has the second to move carries arm (13), first conveyer (7) have categorised microscope carrier (14) at inside one side fixed mounting of second objective table (11).

2. The solar cell sheet color difference sorting device according to claim 1, the first object stage (2) and the second object stage (11) each comprise a work table (15), an access door (16) is fixedly arranged on one side of the workbench (15), a bearing column (17) is fixedly arranged at the bottom of the workbench (15), a movable roller (18) is fixedly arranged on one side of the bearing column (17), a connecting column (19) is fixedly arranged on the top of the workbench (15), a top cover (20) is fixedly arranged at the top of the connecting column (19), four bearing columns (17) and four moving rollers (18) are fixedly arranged, the four bearing columns (17) and the four moving rollers (18) are respectively and fixedly arranged at four corners of the bottom of the workbench (15), four connecting columns (19) are fixedly arranged, and the four connecting columns (19) are sequentially and fixedly arranged at four corners of the top of the workbench (15).

3. The solar cell color difference sorting device according to claim 1, wherein the color difference sorter (4) comprises a top plate (21), a bottom plate (22) is fixedly installed at the bottom of the top plate (21), a first linear guide motor (5) is fixedly installed inside the top plate (21), a first color difference detection sensor group (23) is fixedly installed on one side of the first linear guide motor (5), a second color difference detection sensor group (24) is fixedly installed inside the bottom plate (22), and the first color difference detection sensor group (23) and the second color difference detection sensor group (24) are fixedly installed on the same vertical height.

4. The color difference sorting device of the solar battery pieces according to claim 1, wherein each of the first linear guide motor (5) and the second linear guide motor (12) comprises a base (25), a casing (26), a limiting plate (27), a worm (28), a motor (29), a moving seat (30), a signal receiver (31) and a limiting post (32), the base (25) is fixedly connected to the inside of the casing (26), the motor (29) is fixedly mounted on one side of the base (25), the worm (28) is fixedly mounted on one side of the motor (29), the two limiting posts (32) are fixedly arranged, the two limiting posts (32) are fixedly mounted on two sides of the worm (28), the limiting plate (27) is fixedly connected to the other end of the worm (28), and the limiting plate (27) is fixedly mounted inside the casing (26), and a signal receiver (31) is fixedly arranged on one side of the outer part of the machine shell (26).

5. The solar cell color difference sorting device according to claim 4, wherein the movable seat (30) is engaged with the worm (28), the movable seat (30) is slidably connected with the limiting column (32), and a plurality of mounting holes are formed in the end surface of the movable seat (30).

6. The color difference sorting device for the solar cell pieces according to claim 4, wherein each of the first conveyor (7) and the second conveyor (8) comprises a driving idler (33), a driven idler (34), an outer box (35), a motor (36) and a transmission belt (37), the driving idler (33) is fixedly installed inside the outer box (35), the transmission belt (37) is fixedly installed on the surface of a shaft body of the driving idler (33), the driven idler (34) is fixedly installed on the other side of the transmission belt (37), the motor (36) is fixedly installed on one side of the outer box (35), and the output end of the motor (36) penetrates through the outer box (35) and is fixedly connected with one side of the driving idler (33).

7. The solar cell sheet color difference sorting device according to claim 6, wherein the output end of the motor (29) is in transmission connection with the driving idler (33) through a coupling, and the conveying belt (37) is in transmission connection with the driving idler (33) and the driven idler (34).

8. The color difference sorting device for the solar battery pieces is characterized in that the outer box body (35) of the first conveyor (7) is a hollow box body, and the conveying belt (37) of the first conveyor (7) is a chain plate.