CN213473674U - Concrete sound screen baffle pile up neatly tilting mechanism and pile up neatly device - Google Patents
Concrete sound screen baffle pile up neatly tilting mechanism and pile up neatly device Download PDFInfo
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- CN213473674U CN213473674U CN202022252906.6U CN202022252906U CN213473674U CN 213473674 U CN213473674 U CN 213473674U CN 202022252906 U CN202022252906 U CN 202022252906U CN 213473674 U CN213473674 U CN 213473674U
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Abstract
The utility model provides a concrete sound screen board pile up neatly tilting mechanism and pile up neatly device belongs to sound screen board processing technology field. The bearing part in the turnover mechanism comprises a first limiting part, a second limiting part and a positioning part; two ends of the positioning element are respectively used for fixing the first limiting element and the second limiting element, and one end parts of the first limiting element and the second limiting element extend towards the same angle to form a clamping space for clamping the sound barrier panel; the support is hinged with the positioning piece, and the end surface of the support is matched with the first limiting piece in an abutting mode and used for bearing the bearing part; the first driving source is arranged on the support, and the output end of the first driving source is connected with the first limiting piece; when the sound barrier plates are manually packed into a small stack by the packing belts, the first driving source drives the bearing part to rotate relative to the support to one end of the fixing part to be abutted and matched with the fixing part; the sound barrier plates which are originally horizontally stacked on the bearing parts are turned for 90 degrees, the vertically placed sound barrier plates are chopped, and a forklift is convenient to transport to a finished product stacking area.
Description
Technical Field
The utility model belongs to the technical field of the transportation of sound barrier board, specifically speaking relates to a concrete sound barrier board pile up neatly tilting mechanism and pile up neatly device.
Background
With the rapid development and the continuous acceleration of the urbanization process of Chinese economy, the traffic modes of highways, railways, urban rail transit and the like are developed greatly, the roads are inevitably required to pass through populated areas with concentrated population when being built, and the generated traffic noise brings certain interference to the work, life and study of residents nearby the roads. Therefore, the establishment of the sound barrier panel to solve the traffic noise pollution becomes a main mode of urban road noise control.
At present, sound insulation barrier panels are mainly classified into two major types, namely metal sound barrier panels and non-metal sound barrier panels. The non-metal sound barrier board is mainly a concrete sound barrier board, is made of reinforcing steel bars, concrete and sound-absorbing cotton, and has the characteristics of good durability, strong deformation resistance, low manufacturing cost and the like. Because the concrete sound barrier plate has high transportation cost, construction enterprises generally adopt on-site manual production to reduce investment. At the present stage, after the sound barrier boards are manufactured, operators generally adopt a manual stacking mode to stack the sound barrier boards, the manual stacking mode is low in production efficiency, high in labor cost and low in automation degree, and the use requirements of mass and fast-paced sound barrier boards of roads, railways and the like cannot be met.
SUMMERY OF THE UTILITY MODEL
1. Technical problem
In order to at least partially solve the above and other potential problems of inconvenient turning of the concrete sound barrier plate in the transferring process, an embodiment of the disclosure provides a concrete sound barrier plate stacking and turning mechanism and a stacking device, including a receiving part, a support and a first driving source, wherein the receiving part includes a first limiting part, a second limiting part and a positioning part; two ends of the positioning element are respectively used for fixing the first limiting element and the second limiting element, and one end parts of the first limiting element and the second limiting element extend towards the same angle to form a clamping space for clamping the sound barrier panel; the support is hinged with the positioning piece, and the end surface of the support is matched with the first limiting piece in an abutting mode and used for bearing the bearing part; the first driving source is arranged on the support, and the output end of the first driving source is connected with the first limiting piece; when the sound barrier plates are manually packed into a small stack, the first driving source drives the bearing part to rotate relative to the support to one end of the fixing part to be abutted and matched with the fixing part; the sound barrier plates which are originally horizontally stacked on the bearing part are turned for 90 degrees, the vertically placed sound barrier plates are chopped, a forklift is convenient to transport to a finished product stacking area, the operation of workers is avoided, the labor is saved, the working efficiency is improved, and the using requirements of mass and fast-paced sound barrier plates of roads, railways and the like are met.
2. Technical scheme
The first aspect of the present disclosure provides a stacking and overturning mechanism, including:
the bearing part comprises a first limiting part, a second limiting part and a positioning part; the two ends of the positioning element are respectively used for fixing the first limiting element and the second limiting element, and the first limiting element and the second limiting element form a clamping space for clamping the sound barrier panel;
the support is hinged with the positioning piece, and the end surface of the support is matched with the first limiting piece in an abutting mode and used for bearing the bearing part;
the first driving source is arranged on the support, and the output end of the first driving source is connected with the first limiting piece; the first driving source drives the bearing part to rotate relative to the support; and
the fixing part is arranged on one side of the support, and one end of the fixing part is used for being abutted and matched with one side of the positioning part. The bearing part is driven by the first driving source to rotate relative to the support to one end of the fixing part to be abutted and matched with the support; the sound barrier plates which are horizontally stacked on the bearing part originally are turned for 90 degrees, the sound barrier plates which are vertically placed are chopped, a forklift is convenient to transport to a finished product stacking area, the operation of workers is avoided, the labor is saved, the working efficiency is improved, and the development mode of the large-batch and fast-paced sound barrier plates of roads, railways and the like is met.
In some embodiments, the first driving source is a first oil cylinder, an ear portion is disposed in the middle of the first limiting member, and a piston rod of the first oil cylinder is movably connected with the ear portion.
In some embodiments, the ear portion is movably connected to the first position-limiting portion through a screw mechanism. When the bearing part is abutted to the fixing part, the angle of an included angle A formed by the first oil cylinder and the support column is reduced, the ear part is kept away from the first limiting part through the adjusting screw rod mechanism, the length of the piston rod of the first oil cylinder is adjusted simultaneously, the included angle A is enlarged, the moment when the first oil cylinder is returned is increased, and the bearing part is driven by the first oil cylinder to be returned conveniently.
In some embodiments, the positioning element includes two parallel cross rods, the two cross rods are fixedly connected through a first limiting element, the cross rods are respectively sleeved with a second limiting element, a second driving source is arranged on the side surface of each cross rod, and the second driving source is used for pushing the second limiting element to move relative to the cross rods. The second limiting parts are movably sleeved on the cross rod, different numbers of sound barrier plates can be configured as required to be stacked, and when the packing belt is required, the second oil cylinder drives the second limiting parts to be close to the first limiting parts, so that the sound barrier plates are clamped, and the process of packing belt is facilitated.
In some embodiments, a grid plate is further disposed between the two crossbar sides.
In some embodiments, the support comprises a workbench, a fixing plate extends from one side of the workbench, the thickness of the fixing plate is less than that of the workbench, and a step structure is formed; one end of the fixing plate is hinged with the positioning piece; the middle part of the convex plate is provided with a matching hole matched with the ear part.
The utility model discloses a second aspect provides a pile up neatly turning device, includes as above-mentioned pile up neatly tilting mechanism and hacking machine, the hacking machine includes:
the trolley is moved, and the trolley is moved,
the lifting mechanism is arranged on the movable trolley; and
clamping mechanism, it includes the second driving source, articulates two arm lock of elevating system, two arm lock set up relatively, the drive of second driving source arm lock centre gripping sound screen baffle.
In some embodiments, the clamping arm comprises an inclined rod, a vertical rod and a clamping piece matched with the side face of the sound barrier plate, the inclined rod is hinged to the telescopic end of the lifting mechanism, one end of the inclined rod is connected with the vertical rod, and one end of the vertical rod is fixed to the clamping piece.
3. Advantageous effects
(1) The utility model drives the bearing part to rotate relative to the support to one end of the fixed part to be matched with the support in a leaning way by the first driving source; the sound barrier plates which are originally horizontally stacked on the bearing part are turned for 90 degrees, the vertically placed sound barrier plates are chopped, a forklift is convenient to transport to a finished product stacking area, the operation of workers is avoided, the labor is saved, the working efficiency is improved, and the using requirements of mass and fast-paced sound barrier plates of roads, railways and the like are met.
(2) The utility model discloses a establish the second locating part at the horizontal pole through the movable sleeve, can dispose the sound screen board of different quantity as required and do a buttress, when needs packing area, second cylinder drive second locating part is close to first locating part to it is tight to make the sound screen board press from both sides, and the packing area process of being convenient for goes on.
(3) The utility model discloses well ear pass through screw rod mechanism with first spacing portion swing joint supports when supporting with the fixed part and leans on, and the contained angle A angle that first hydro-cylinder formed and support column became little this moment, makes the ear keep away from first spacing portion through accommodate the lead screw mechanism this moment to adjust the piston rod length of first hydro-cylinder simultaneously, make contained angle A grow, moment when increasing first hydro-cylinder return, the first hydro-cylinder drive of being convenient for receiving portion resets.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:
fig. 1 is a side view of a concrete sound barrier stacking and overturning mechanism provided in an embodiment of the present invention;
fig. 2 is a top view of a stacking and overturning mechanism for concrete sound barrier plates provided by an embodiment of the present invention;
fig. 3 is a top view of a concrete sound barrier stacking and overturning mechanism provided by an embodiment of the present invention;
fig. 4 is a schematic working view of a concrete sound barrier stacking and overturning mechanism provided in an embodiment of the present invention;
fig. 5 is a schematic structural view of a stacker crane provided by the embodiment of the present invention;
fig. 6 is a schematic structural view of a clamping mechanism according to an embodiment of the present invention;
fig. 7 is a schematic structural diagram of the stacking device provided by the embodiment of the present invention.
In the figure:
100. a sound barrier panel; 101. a convex portion; 102. a recess;
3. a work table; 31. a fixing plate;
6. a stacker crane; 61. a cylinder; 62. a clamping mechanism; 621. positioning a pin shaft; 622. a diagonal bar; 623. a third drive source; 625. connecting columns; 626. a bump; 627. a vertical rod; 628. a groove; 63. a positioning column; 64. moving the trolley;
7. a stacking and overturning mechanism for concrete sound barrier plates; 70. a grid plate; 71. a first drive source; 72. a support pillar; 73. a transverse connecting rod; 74. a second drive source; 75. a fixed part; 76. a second limiting member; 77. a first limit piece; 78. an ear portion; 79. a positioning member; 791. a cross bar.
Detailed Description
To make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. Thus, the following detailed description of the embodiments of the present application, presented in the accompanying drawings, is not intended to limit the scope of the claimed application, but is merely representative of selected embodiments of the application. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
The present invention will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
The embodiment of the disclosure provides a concrete sound barrier plate stacking and overturning mechanism and a stacking device, so that the problem that the concrete sound barrier plate is inconvenient to overturn in the transferring process is solved or at least partially solved. Some embodiments will now be described with reference to fig. 1-7. Note that in the following description, it is possible to use "sound barrier panels" as an example of the work. The scope of the present disclosure is not limited in this respect and any machine capable of employing the concrete sound barrier panel palletizing and turning mechanism and palletizing device described herein is within the scope of the present disclosure.
As shown in fig. 1 and 4, in general, a concrete sound barrier stacking and overturning mechanism 7 according to an embodiment of the present disclosure includes a receiving portion, a support, a fixing portion 75, and a first driving source 71.
The bearing part comprises a first limiting part 77, a second limiting part 76 and a positioning part 79; two ends of the positioning member 79 are used to fix the first limiting member 77 and the second limiting member 76, respectively, and one end of each of the first limiting member and the second limiting member extends toward the same angle to form a clamping space for clamping the sound barrier panel 100.
As shown in fig. 2, in some embodiments, the positioning element 79 includes two parallel cross bars 791, the first limiting element 77 is a vertically disposed plate-shaped structure, the two cross bars 791 are fixedly connected by the first limiting element 77, and in order to further improve the stability of the receiving portion, the cross bars 791 and the first limiting element are integrally formed. The cross bars are sleeved with second limiting pieces 76, the side faces of the cross bars 791 are provided with second driving sources 74, and the second driving sources 74 do not interfere with the upper end faces of the fixing parts; the second driving source is used for pushing the second limiting piece to move relative to the cross rod. In this example, the second driving source 74 is a second cylinder, and the second cylinder is mounted on the side of the cross bar 791 through a cylinder bracket; the second limiting members 76 are two vertical rods which are vertically arranged, the end parts of the vertical rods are provided with sliding grooves matched with the cross rods 791, and piston rods of the oil cylinders are pivoted with the vertical rods, so that the action directions of the piston rods of the oil cylinders are parallel to the cross rods; the second limiting parts are movably sleeved on the cross rod, different numbers of sound barrier plates can be configured as required to be stacked, and when the packing belt is required, the second oil cylinder drives the second limiting parts to be close to the first limiting parts, so that the sound barrier plates are clamped, and the process of packing belt is facilitated. Preferably, in order to improve the rigidity of the receiving part, a grid plate 70 is further arranged between the two cross rod sides, so that the receiving part can better receive the sound barrier plate.
The support is hinged to the positioning piece 79, and the end face of the support is matched with the first limiting piece in an abutting mode and used for bearing the bearing portion. In the present example, the support comprises a workbench 3 and a support pillar 72, wherein one end of the workbench 3 extends to be provided with a fixing plate 31, and the thickness of the fixing plate 31 is smaller than that of the workbench 3, so as to form a step structure; one end of the fixed plate is hinged with the end part of the cross bar 791 in the positioning piece; the middle part of fixed plate 31 be equipped with ear 78 complex coordination hole, fixed plate 31 lower extreme passes through the support column to be fixed.
The first driving source is a first oil cylinder, the first oil cylinder is arranged at the lower part of the supporting column 72, and a piston rod of the first oil cylinder is connected with the upper end of the first limiting piece; the first driving source drives the bearing part to rotate relative to the support. In this example, an ear 78 is disposed in the middle of the first limiting member, and a piston rod of the first cylinder is movably connected to the ear 78.
As shown in fig. 3, in some embodiments, the ear portion 78 is movably connected to the first position-limiting portion via a lead screw mechanism. When the bearing part is abutted to the fixing part, the angle of an included angle A formed by the first oil cylinder and the support column is reduced, the ear part is kept away from the first limiting part through the adjusting screw rod mechanism, the length of the piston rod of the first oil cylinder is adjusted simultaneously, the included angle A is enlarged, the pressure of the first oil cylinder during returning is reduced, and the bearing part is driven by the first oil cylinder to return conveniently.
The fixing part 75 is arranged on one side of the support, and one end of the fixing part 75 is used for being abutted and matched with one side of the positioning piece. In this example, the fixing portion 75 is a rod-shaped structure vertically installed on the ground, and has the same height as the fixing plate 31 of the fixing portion 31, and in order to improve the rigidity of the fixing portion, the middle portion of the fixing portion 75 is fixed to the supporting column 72 by the transverse connecting rod 73. In the embodiment, the bearing part is driven by the first driving source to rotate relative to the support to one end of the fixing part to be abutted and matched with the support; the sound barrier plates which are originally horizontally stacked on the bearing part are turned for 90 degrees, the sound barrier plates which are vertically placed are chopped, a forklift is convenient to transport to a finished product stacking area, the operation of workers is avoided, the labor is saved, the working efficiency is improved, and the use requirements of mass and fast-paced sound barrier plates of roads, railways and the like are met.
As shown in fig. 5 to 7, a second aspect of the embodiment of the present disclosure provides a pallet turning device, which includes the pallet turning mechanism and the stacker crane 6, wherein the stacker crane 6 includes a moving trolley 64, a lifting mechanism, and a clamping mechanism 62.
The movable trolley 64 is mainly used for bearing and transferring the lifting mechanism and the clamping mechanism 62, in this example, the movable trolley is an AGV navigation trolley, and after the clamping mechanism 62 clamps and clamps the sound barrier plates, the terminal automatically controls the movable trolley to move onto the workbench 3 for carrying out a stacking process.
The lifting mechanism is arranged on the movable trolley; the lifting mechanism is a vertical telescopic device used for realizing up-down telescopic. In this example, the lifting mechanism comprises a cylinder 61 and a positioning column 63 vertically fixed on the moving trolley, wherein the cylinder 61 is fixed at the lower part of the positioning column 63 through a mounting frame, a guide groove matched with a piston rod of the cylinder 61 is formed in the positioning column 63, and the piston rod of the cylinder 61 can move in the guide groove; when the piston rod pushes the clamping mechanism 62 to move up and down, the guide groove can prevent the piston rod from shifting left and right, and the stability of the lifting mechanism is improved.
The clamping mechanism 62 comprises a third driving source 623 and two clamping arms hinged to the telescopic end of the lifting mechanism, wherein the two clamping arms are arranged oppositely, and the third driving source 623 drives the clamping arms to move relatively to clamp the sound barrier panel. In this example, the clamping arms include a diagonal rod 622, a vertical rod 627, and a clamp fitting to the side of the sound barrier panel. One end of each of the two diagonal rods 622 is connected to the piston rod of the cylinder 61 through a positioning pin 621, the other end of each diagonal rod is connected to the vertical rod 627, and the other end of each vertical rod is fixed to the clamping member. The third driving source 623 is a third oil cylinder, and is installed on two oppositely disposed diagonal rods, and the third oil cylinder is used for pushing the diagonal rods 622 to rotate around the positioning pin 621, so that the included angle between the adjacent diagonal rods and the positioning pin 621 is increased or decreased. In order to further improve the clamping stability, the end parts of the clamping pieces are matched with the end surfaces of the two sides of the sound barrier plate in shape; the clamping piece comprises a first clamping part and a second clamping part which are respectively arranged on the two oppositely arranged clamping arms; the first clamping part comprises a connecting column 625 vertically fixed with the vertical rod, one end of the connecting column 625 is fixedly connected with a first fixture block, and a groove 628 matched with the convex part 101 on the side surface of the sound barrier panel is formed in the end surface of the first fixture block; the second clamping portion comprises a connecting column 625 vertically fixed with the vertical rod, one end of the connecting column 625 is fixedly connected with a second fixture block, and a convex block 626 matched with the concave portion 102 on the side face of the sound barrier plate is arranged on the end face of the second fixture block.
The working principle is as follows:
(1) controlling an AGV navigation trolley, moving a stacker crane 6 onto a workbench 3, and driving two clamping arms to clamp two sides of a sound barrier plate through a third oil cylinder; then controlling an AGV navigation trolley to transport the sound barrier plates to a stacking station, controlling a lifting device to place the sound barrier plates at a proper height, driving a third oil cylinder to control two clamping arms to loosen the sound barrier plates, and placing the sound barrier plates in a bearing part so as to repeatedly stack for multiple times;
(2) when the sound barrier plates are piled up into a preset number of small blocks, the sound barrier plates are packed with bag belts and then the bearing parts are driven by the first oil cylinders to rotate to one end of the fixing part to be matched with the fixing part in an abutting mode; the sound barrier plates which are originally horizontally stacked on the bearing parts are turned for 90 degrees, the vertically placed sound barrier plates are chopped, and a forklift is convenient to transport to a finished product stacking area. The first oil cylinder returns to the original position, and the bearing part is pulled back to the workbench 3 again. It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not represent the only embodiments.
It should also be noted that the terms "a," "an," "two," and the like in the description and claims of this application and in the above-described drawings are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order.
It will be understood by those skilled in the art that the foregoing is merely a preferred embodiment of the present invention, and is not intended to limit the invention to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.
Claims (8)
1. A stacking and turning mechanism is characterized by comprising:
the bearing part comprises a first limiting part, a second limiting part and a positioning part; the two ends of the positioning element are respectively used for fixing the first limiting element and the second limiting element, and the first limiting element and the second limiting element form a clamping space for clamping the sound barrier panel;
the support is hinged with the positioning piece, and the end surface of the support is matched with the first limiting piece in an abutting mode and used for bearing the bearing part;
the first driving source is arranged on the support, and the output end of the first driving source is connected with the first limiting piece; the first driving source drives the bearing part to rotate relative to the support; and
the fixing part is arranged on one side of the support, and one end of the fixing part is used for being abutted and matched with one side of the positioning part.
2. The stacking and overturning mechanism as claimed in claim 1, wherein the first driving source is a first oil cylinder, an ear part is arranged in the middle of the first limiting part, and a piston rod of the first oil cylinder is movably connected with the ear part.
3. The stacking and overturning mechanism of claim 2, wherein the ear is movably connected to the first limiting member by a screw mechanism.
4. The stacking and overturning mechanism as claimed in claim 2, wherein the positioning member comprises two parallel cross rods, the two cross rods are fixedly connected through a first limiting member, a second limiting member is sleeved on each cross rod, and a second driving source is arranged on a side surface of each cross rod and used for pushing the second limiting member to move relative to the cross rod.
5. The stacking and turning mechanism of claim 4, wherein a grid plate is further arranged between the two cross rod sides.
6. The stacking and overturning mechanism as claimed in claim 2, wherein the support comprises a workbench, a fixing plate extends from one side of the workbench, and the thickness of the fixing plate is smaller than that of the workbench to form a step structure; one end of the fixing plate is hinged with the positioning piece; and the middle part of the fixing plate is provided with a matching hole matched with the ear part.
7. A palletising and turning device comprising a palletising and turning mechanism as claimed in any one of claims 1 to 6 and a palletiser, the palletiser comprising:
the trolley is moved, and the trolley is moved,
the lifting mechanism is arranged on the movable trolley; and
clamping mechanism, it includes the second driving source, articulates two arm lock on the elevating system telescopic end, two the arm lock sets up relatively, the drive of second driving source the arm lock centre gripping sound barrier board.
8. The stacking turnover device of claim 7, wherein the clamping arm comprises a diagonal rod, a vertical rod and a clamping piece matched with the side face of the sound barrier plate, the diagonal rod is hinged to the telescopic end of the lifting mechanism, one end of the diagonal rod is connected with the vertical rod, and one end of the vertical rod is fixed with the clamping piece.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022252906.6U CN213473674U (en) | 2020-10-10 | 2020-10-10 | Concrete sound screen baffle pile up neatly tilting mechanism and pile up neatly device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022252906.6U CN213473674U (en) | 2020-10-10 | 2020-10-10 | Concrete sound screen baffle pile up neatly tilting mechanism and pile up neatly device |
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| CN213473674U true CN213473674U (en) | 2021-06-18 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113526147A (en) * | 2021-07-20 | 2021-10-22 | 国能铁路装备有限责任公司 | Bearing conveying and overturning device and automatic stacking system for bearings |
| CN113581838A (en) * | 2021-07-20 | 2021-11-02 | 国能铁路装备有限责任公司 | Automatic pile up neatly system of bearing |
-
2020
- 2020-10-10 CN CN202022252906.6U patent/CN213473674U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113526147A (en) * | 2021-07-20 | 2021-10-22 | 国能铁路装备有限责任公司 | Bearing conveying and overturning device and automatic stacking system for bearings |
| CN113581838A (en) * | 2021-07-20 | 2021-11-02 | 国能铁路装备有限责任公司 | Automatic pile up neatly system of bearing |
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