CN213469527U

CN213469527U - Die for wear-resistant ball production line

Info

Publication number: CN213469527U
Application number: CN202021980462.1U
Authority: CN
Inventors: 范玉; 李爱民
Original assignee: Jiangsu Jianzhu Institute
Current assignee: Jiangsu Institute of Architectural Technology; Jiangsu Jianzhu Institute
Priority date: 2020-09-11
Filing date: 2020-09-11
Publication date: 2021-06-18
Anticipated expiration: 2030-09-11

Abstract

The utility model discloses a mould for wear-resisting ball production line, include: the early warning device comprises a base, a guide assembly, a processing assembly and two groups of early warning assemblies, wherein the guide assembly is installed on the upper surface of the base, the processing assembly is installed on the guide assembly in a matched mode, and the early warning assemblies are installed in the guide assembly in a matched mode. The utility model discloses utilize two sets of cylinders, it slides on the leading truck to drive the sliding plate, make the top die, the bed die closely laminates, the stability of having guaranteed follow-up injection molding is gone on, avoid at the in-process top die that moves down, the bed die takes place the skew, whole machining precision has been promoted, and under the cooperation of early warning subassembly, when the top die, the bed die is when laminating, the guide pillar extends to and detects intracavity portion and pressure sensor laminating, order about pressure sensor and send a signal to two sets of cylinders, order about two sets of cylinders and stop pushing down, the security of device whole use has been promoted, the too big top die that causes of pressure of avoiding two sets of cylinders, the damage of bed die.

Description

Die for wear-resistant ball production line

Technical Field

The utility model relates to a wear-resisting ball processing technology field specifically is a mould for wear-resisting ball production line.

Background

The wear-resistant ball is a grinding medium used in a ball mill and is used for grinding materials in the mill, one is white cast iron taking chromium as a main alloy element, which is called chromium alloy cast iron for short, and the cast grinding ball taking the chromium alloy cast iron as a material is called chromium alloy cast iron grinding ball; the other is that the casting grinding ball made of nodular cast iron is called a nodular cast iron grinding ball, and meanwhile, when the wear-resistant ball is machined, a mold is needed for injection molding, and when the traditional wear-resistant ball mold is used, the overall machining effect is poor, meanwhile, the overall production efficiency is low, and when the traditional mold is machined, the upper mold and the lower mold are not guided and limited during machining, so that deviation is easy to occur, and the overall machining precision is reduced.

The prior art has the following defects: traditional wear-resisting ball mould is when using, and whole processing effect is not good, and whole production efficiency is lower simultaneously, and traditional mould is adding man-hour, goes up the lower mould because do not lead spacingly with man-hour, consequently very easily takes place the deviation, has reduced whole machining precision, has increased the waste of resource, and installs whole initiative degree low, has increased staff's intensity of labour.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a mould for wear-resisting ball production line to solve the problem that proposes in the above-mentioned background art.

In order to solve the technical problem, the utility model provides a following technical scheme: a die for a wear-resistant ball production line comprises: the early warning device comprises a base, a guide assembly, a processing assembly and two groups of early warning assemblies, wherein the guide assembly is installed on the upper surface of the base, the processing assembly is installed on the guide assembly in a matched mode, the early warning assemblies are installed in the guide assembly in a matched mode, and the early warning assemblies are installed in the matched mode with the processing assemblies.

Furthermore, the guide assembly comprises a guide frame, two groups of cylinders, a sliding plate and two groups of reset springs, the guide frame is installed on the upper surface of the base, the sliding plate is installed on the guide frame in a sliding mode, the cylinders are installed between the guide frame and the sliding plate in a matching mode, the reset springs are installed between the sliding plate and the base, the reset springs are sleeved on the two sides of the guide frame, meanwhile, the reset of the upper die is accelerated under the driving of the elasticity of the two groups of reset springs, the quick demoulding separation of the upper die and the lower die is guaranteed, and the whole machining efficiency is improved.

Furthermore, the sliding plate is slidably mounted with the guide frame, and the guide frame is provided with a sliding rail matched with the sliding plate, so that the sliding stability of the sliding plate is ensured, and the upper die and the lower die are prevented from being deviated in the downward moving process.

Furthermore, the processing assembly comprises a first positioning plate, a second positioning plate, an upper die, a lower die and a feeding pipe, the first positioning plate is installed at the bottom end of the sliding plate in a locking mode, the upper die is installed at the bottom end of the first positioning plate, the second positioning plate is installed on the upper surface of the base in a locking mode, the lower die is installed at the top end of the second positioning plate, the upper die and the lower die are installed in a matching mode, and the feeding pipe penetrates through the sliding plate and is communicated with the interior of the upper die.

Further, the upper die and the lower die are installed in parallel, and processing areas are formed in the upper die and the lower die, so that batch processing of the wear-resistant balls is realized.

Further, two sets of early warning subassembly all includes two sets of detection chambeies, two sets of guide pillar and pressure sensor, and two sets of detection chamber closure is installed in the inside both sides of leading truck, and two sets of detection chamber top is equipped with the opening, and two sets of guide pillar closure is installed in last mould both sides, and two sets of the guide pillar matches and extends to two sets of detection intracavity portions, pressure sensor installs in detecting the intracavity portion, and two sets of guide pillar and pressure sensor match the installation, pressure sensor and two sets of cylinder electric connection, when last mould, bed die laminating, the guide pillar extends to and detects intracavity portion and pressure sensor laminating, orders about pressure sensor to two sets of cylinders send the signal, orders about two sets of cylinders to stop pushing down, has promoted the security of the whole use of device, avoids the too big damage that causes upper die, bed die of two sets of cylinder.

Compared with the prior art, the utility model discloses the beneficial effect who reaches is:

(1) the utility model discloses a be equipped with the direction subassembly, start two sets of cylinders, drive the sliding plate and slide on the leading truck, make the mould, the bed die closely laminates, avoid the in-process that moves down the middle and upper mould, the bed die takes place the skew, whole machining precision has been promoted, the machined part forms at last mould, the interior processing area of bed die thereupon, simultaneously order about down at two sets of reset spring's elasticity, the restoration of last mould has been accelerated, the quick drawing of patterns separation of mould, bed die has been guaranteed, whole machining efficiency has been promoted.

(2) The utility model discloses a be equipped with two sets of early warning subassemblies, when last mould moves towards the bed die, the linkage guide pillar orientation detects the intracavity portion and removes, when last mould, the bed die laminating, the guide pillar extends to and detects intracavity portion and pressure sensor laminating, orders about pressure sensor to two sets of cylinders signals, orders about two sets of cylinders and stops pushing down, the security of device whole use has been promoted, the too big damage that causes mould, bed die of pressure of avoiding two sets of cylinders has guaranteed that whole processing work's stability is high-efficient goes on.

Drawings

The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:

fig. 1 is a schematic overall structure diagram of the present invention;

FIG. 2 is a schematic structural view of the guide assembly of the present invention;

fig. 3 is a schematic structural view of the early warning assembly of the present invention;

fig. 4 is an enlarged schematic view of a portion a in fig. 3 according to the present invention.

In the figure: 1. a base; 2. a guide frame; 3. a cylinder; 4. a sliding plate; 5. a return spring; 6. a first positioning plate; 7. a second positioning plate; 8. an upper die; 9. a lower die; 10. a feed pipe; 11. a processing zone; 12. a detection chamber; 13. a guide post; 14. a pressure sensor.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides a technical solution: a die for a wear-resistant ball production line comprises: base 1, direction subassembly, processing subassembly and two sets of early warning subassemblies, the direction subassembly is installed at base 1 upper surface, the processing subassembly matches and installs on the direction subassembly, and is two sets of the early warning subassembly matches and installs in the direction subassembly, just the early warning subassembly matches the installation with the processing subassembly.

The guide assembly comprises a guide frame 2, two groups of cylinders 3, a sliding plate 4 and two groups of reset springs 5, the guide frame 2 is arranged on the upper surface of a base 1, the sliding plate 4 is slidably arranged on the guide frame 2, the two groups of cylinders 3 are arranged between the guide frame 2 and the sliding plate 4 in a matching way, the two groups of reset springs 5 are arranged between the sliding plate 4 and the base 1, the two groups of reset springs 5 are sleeved on two sides of the guide frame 2, the two groups of cylinders 3 are started to drive the sliding plate 4 to slide on the guide frame 2, so that an upper die 8 and a lower die 9 are tightly attached, the upper die 8 and the lower die 9 are prevented from being deviated in the moving-down process, the integral processing precision is improved, a processed part is formed in a processing area 11 in the upper die 8 and the lower die 9, and the resetting of the upper die 8 is accelerated under, the rapid demoulding separation of the upper mould 8 and the lower mould 9 is ensured, and the overall processing efficiency is improved;

the sliding plate 4 and the guide frame 2 are slidably mounted, and the guide frame 2 is provided with a sliding rail matched with the sliding plate 4, so that the sliding stability of the sliding plate 4 is ensured, and the upper die 8 and the lower die 9 are prevented from being deviated in the downward moving process;

the processing assembly comprises a first positioning plate 6, a second positioning plate 7, an upper die 8, a lower die 9 and a feeding pipe 10, the first positioning plate 6 is installed at the bottom end of the sliding plate 4 in a locking manner, the upper die 8 is installed at the bottom end of the first positioning plate 6, the second positioning plate 7 is locked and installed on the upper surface of the base 1, the lower die 9 is installed at the top end of the second positioning plate 7, the upper die 8 and the lower die 9 are installed in a matching way, the feeding pipe 10 penetrates through the sliding plate 4 to be communicated with the interior of the upper die 8, the first positioning plate 6 and the second positioning plate 7 can be used for synchronously and stably positioning and fixing the upper die 8 and the lower die 9, so that the installation is convenient for workers, the injection molding material is conveyed into the processing area 11 by the feeding pipe 10 for injection molding processing, so that the overall processing efficiency is improved;

the upper die 8 and the lower die 9 are installed in parallel, and processing areas 11 are arranged in the upper die 8 and the lower die 9, so that batch processing of the wear-resistant balls is realized;

the two groups of early warning assemblies respectively comprise two groups of detection cavities 12, two groups of guide pillars 13 and pressure sensors 14, the two groups of detection cavities 12 are installed at two sides inside the guide frame 2 in a locking manner, openings are formed at the top ends of the two groups of detection cavities 12, the two groups of guide pillars 13 are installed at two sides of the upper die 8 in a locking manner, the two groups of guide pillars 13 extend into the two groups of detection cavities 12 in a matching manner, the pressure sensors 14 are installed inside the detection cavities 12, the two groups of guide pillars 13 are installed with the pressure sensors 14 in a matching manner, the pressure sensors 14 are electrically connected with the two groups of cylinders 3, when the upper die 8 moves towards the lower die 9, the linkage guide pillars 13 move towards the inside of the detection cavities 12, when the upper die 8 and the lower die 9 are attached, the guide pillars 13 extend into the detection cavities 12 to be attached to the pressure sensors 14, the pressure sensors, the safety of the whole use of the device is improved, the damage of the upper die 8 and the lower die 9 caused by the overlarge pressure of the two groups of cylinders 3 is avoided, and the stable and efficient operation of the whole machining work is ensured.

The utility model discloses a theory of operation: when in use, the first positioning plate 6 and the second positioning plate 7 can synchronously and stably position and fix the upper die 8 and the lower die 9 by the processing assembly, so that the installation by workers is convenient, the subsequent disassembly treatment by the workers is convenient, the integral using effect is improved, then the injection molding material is conveyed into the processing area 11 by the feeding pipe 10 for injection molding, the integral processing efficiency is improved, the two groups of cylinders 3 are started by the guiding assembly to drive the sliding plate 4 to slide on the guide frame 2, so that the upper die 8 and the lower die 9 are tightly jointed, the stable proceeding of the subsequent injection molding work is ensured, the deviation of the upper die 8 and the lower die 9 in the moving down process is avoided, the integral processing precision is improved, then the workpiece is formed in the processing area 11 in the upper die 8 and the lower die 9, and simultaneously driven by the elasticity of the two groups of reset springs 5, the whole stability in use has been promoted, the reset of last mould 8 has been accelerated, last mould 8 has been guaranteed, the quick drawing of patterns separation of bed die 9, whole machining efficiency has been promoted, simultaneously through being equipped with two sets of early warning subassemblies, when last mould 8 moves towards bed die 9, linkage guide pillar 13 moves towards detecting intracavity 12 inside, when last mould 8, when bed die 9 pastes, guide pillar 13 extends to and detects intracavity 12 inside and pressure sensor 14 laminating, it sends a signal to two sets of cylinders 3 to order about pressure sensor 14, order about two sets of cylinders 3 and stop pushing down, the security of the whole use of device has been promoted, avoid the too big mould 8 that leads to the fact of pressure of two sets of cylinders 3, the damage of bed die 9, the stable high-efficient of whole processing work is gone on has been guaranteed.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a mould for wear-resisting ball production line which characterized in that includes: the early warning device comprises a base (1), a guide assembly, a processing assembly and two sets of early warning assemblies, wherein the guide assembly is installed on the upper surface of the base (1), the processing assembly is installed on the guide assembly in a matched mode, and the early warning assemblies are installed in the guide assembly in a matched mode and installed in the matched mode.

2. The die for the wear-resistant ball production line according to claim 1, wherein: the guide assembly comprises a guide frame (2), two groups of cylinders (3), a sliding plate (4) and two groups of reset springs (5), wherein the guide frame (2) is installed on the upper surface of the base (1), the sliding plate (4) is installed on the guide frame (2) in a sliding mode, the cylinders (3) are installed between the guide frame (2) and the sliding plate (4) in a matching mode, the reset springs (5) are installed between the sliding plate (4) and the base (1), and the reset springs (5) are sleeved on the two sides of the guide frame (2).

3. The die for the wear-resistant ball production line according to claim 2, wherein: the sliding plate (4) and the guide frame (2) are installed in a sliding mode, and a sliding rail matched with the sliding plate (4) is arranged on the guide frame (2).

4. The die for the wear-resistant ball production line according to claim 1, wherein: the machining assembly comprises a first positioning plate (6), a second positioning plate (7), an upper die (8), a lower die (9) and a feeding pipe (10), wherein the first positioning plate (6) is installed at the bottom end of the sliding plate (4) in a locking mode, the upper die (8) is installed at the bottom end of the first positioning plate (6), the second positioning plate (7) is installed on the upper surface of the base (1) in a locking mode, the lower die (9) is installed at the top end of the second positioning plate (7), the upper die (8) and the lower die (9) are installed in a matching mode, and the feeding pipe (10) penetrates through the sliding plate (4) and is communicated with the interior of the upper die (8).

5. The die for the wear-resistant ball production line according to claim 4, wherein: the upper die (8) and the lower die (9) are installed in parallel, and processing areas (11) are formed in the upper die (8) and the lower die (9).

6. The die for the wear-resistant ball production line according to claim 1, wherein: the two groups of early warning assemblies respectively comprise two groups of detection cavities (12), two groups of guide pillars (13) and pressure sensors (14), the detection cavities (12) are installed on two sides of the inner portion of the guide frame (2) in a locking mode, an opening is formed in the top end of the detection cavity (12), the guide pillars (13) are installed on two sides of the upper die (8) in a locking mode, the guide pillars (13) are matched and extend to the inner portions of the two groups of detection cavities (12), the pressure sensors (14) are installed inside the detection cavities (12), the guide pillars (13) and the pressure sensors (14) are installed in a matching mode, and the pressure sensors (14) are electrically connected with the two groups of air cylinders (3).