CN213468671U - ICT automatic testing device based on electric manipulator - Google Patents
ICT automatic testing device based on electric manipulator Download PDFInfo
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- CN213468671U CN213468671U CN202022157039.8U CN202022157039U CN213468671U CN 213468671 U CN213468671 U CN 213468671U CN 202022157039 U CN202022157039 U CN 202022157039U CN 213468671 U CN213468671 U CN 213468671U
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Abstract
The utility model discloses an ICT automatic testing device based on an electric manipulator, which comprises a control cabinet for placing an industrial personal computer, electric control hardware, an air pump for collecting detection data and controlling the electric manipulator to execute classification, a detection needle table for detecting whether electronic components are qualified or not, and an electric manipulator for carrying the electronic components to the detection needle table and carrying out classification placement according to detection results after detection; the transmission screw rod is accurately rotated under the control of the servo motor, the gripper is controlled to suck the electronic component to be detected and place the electronic component on the detection needle table, and when an unqualified product is detected, the movable arm controls the gripper to select the unqualified product and the unqualified product for classified placement after the detection of the detection needle table is finished, so that the detection efficiency is improved, the automatic production of a production line is realized, and the production efficiency is improved.
Description
Technical Field
The utility model relates to a technical field that electronic equipment detected, in particular to ICT automatic testing arrangement based on electric manipulator.
Background
After the electronic components are produced, various performances such as diodes and quartz crystal oscillators of the electronic components need to be detected, and the manual detection efficiency of the electronic components is low, so that errors are easy to occur; the investment of labor cost is reduced by adopting automatic detection equipment, and the CN201120347491.9 retrieval discloses an ICT tester, which comprises a transmission shaft fixing seat arranged on a base, wherein a transmission shaft is arranged in the middle of the transmission shaft fixing seat and is connected with a handle above the transmission shaft fixing seat, a pressing plate is arranged below the transmission shaft, bearings with the lower ends connected with the base are arranged at two sides of the pressing plate, and a mould is arranged on the base at the lower end of the pressing plate; the lower end of the pressing plate is provided with a sensing needle; the transmission shaft is connected with the handle through a connector; the upper end part of the bearing is fixed by a bearing fixing plate arranged on the base; the die is provided with a die cavity. The ICT tester in the prior art is simple in structure and convenient to operate, needs manual feeding, and cannot be applied to automatic production of a production line.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an ICT automatic testing arrangement based on electric manipulator to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: the device comprises a placement industrial personal computer, electric control hardware, a control cabinet, a detection needle table and an electric manipulator, wherein an air pump is used for collecting detection data and controlling the electric manipulator to perform classification; an electric manipulator is fixedly arranged on the table top of the control cabinet; the needle table lifting cylinder is fixedly arranged at the middle position below the detection needle table and is fixedly connected with the control cabinet table surface through a cylinder fixing seat; control cabinet mesa fixed mounting has the manipulator base, and fixed mounting has the support arm on the manipulator base, and the support arm upper end is connected through first electronic joint and first rocking arm, and first rocking arm passes through the electronic joint of second and the second rocking arm is connected, and the front end of second rocking arm is connected with pneumatic arm, the pneumatic suction nozzle of lower extreme of pneumatic arm.
Further, the second electric joint comprises a servo motor, a first transmission shaft and a second transmission shaft; the servo motor is fixedly arranged on the motor mounting seat, the motor mounting seat is arranged at the front end of the first rotating arm, a first mounting boss and a second mounting boss are arranged in the motor mounting seat, an output shaft of the servo motor is connected with a first transmission shaft through a coupler, the first transmission shaft is sleeved in the first mounting boss, and a rotating bearing is arranged between the first transmission shaft and the first mounting boss; the middle part of the first transmission shaft is provided with a transmission gear, the transmission gear is meshed with a second transmission gear, the second transmission gear is fixedly connected with a second transmission shaft, the middle part of the second transmission shaft is fixedly connected with a second rotating arm, and rotating bearings are arranged between two ends of the second transmission shaft and the second mounting boss to realize rotating connection.
Further, a power supply control box is installed in the control cabinet, and an AC/DC power supply adapter is arranged on the power supply control box; the AC/DC power supply adapter is connected with an external high-voltage power supply, and the AC/DC power supply adapter converts alternating current into direct current and supplies power to the servo motor and the air pump through the driving voltage source.
Furthermore, detection hardware including an industrial personal computer, a constant current power supply, a driving voltage source, a high voltage power supply, an oscilloscope, a digital output controller and a signal source amplifier are also arranged in the control cabinet; the signal source amplifier is connected with the detection needle table through a signal wire, the signal source amplifier is connected with the digital output controller, the digital output controller is connected with the oscilloscope, the oscilloscope is connected with the industrial personal computer through a signal wire, and the industrial personal computer is connected with the constant current power supply through a lead.
Furthermore, a control panel supporting rod is arranged above the control cabinet, a control panel is installed on the control panel supporting rod, and a manual/automatic change-over switch is arranged on the control panel.
Furthermore, a lifting rod is arranged above the control cabinet, a control panel is arranged on the lifting rod, and the control panel is provided with a manual/automatic change-over switch, an air source switch and a servo motor control switch; the lifting rod is vertically inserted on the table surface of the control cabinet, and a position adjusting nut is arranged on the lifting rod.
Has the advantages that: the utility model discloses a ICT automatic testing arrangement based on electric manipulator, through the accurate rotation of electric manipulator under servo motor's the control, and then pneumatic suction nozzle absorbs the electronic components who treats the detection, place it on detecting the needle platform, when detecting unqualified product, signal source amplifier amplifies the sending of detected signal and gives the industrial computer, the industrial computer reads detected signal and compares, detect the needle platform and detect the back that finishes, electric manipulator chooses unqualified and unqualified product classification place, thereby improve detection efficiency, and then realize assembly line automated production, and the production efficiency is improved.
Drawings
Fig. 1 is a front view of the present invention;
fig. 2 is a top view of the present invention;
FIG. 3 is an enlarged view of a portion A of FIG. 1;
FIG. 4 is an enlarged view of part B of FIG. 1;
in the figure: the device comprises a control cabinet 1, a detection needle table 2, a lifting rod 3, a control panel 4 and an electric manipulator 5;
the manipulator comprises a manipulator base 51, a supporting arm 52, a first electric joint 53, a first rotating arm 54, a second electric joint 55, a second rotating arm 56, a pneumatic arm 57 and a pneumatic suction nozzle 58;
a needle table lifting rod 21, a needle table lifting sleeve 22, a needle table lifting base 23, a needle table lifting cylinder 24 and a cylinder fixing seat 25;
the servo motor 31, the motor mounting seat 32, the coupler 33, the first mounting boss 34, the first transmission shaft 35, the second transmission gear 36, the second transmission shaft 37 and the second mounting boss 38.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to the attached drawings, the utility model provides an ICT automatic testing device based on an electric manipulator, which comprises a control cabinet 1 for placing an industrial personal computer, electric control hardware and an air pump for collecting detection data and controlling the electric manipulator to execute classification, a detection needle table 2 for detecting whether electronic components are qualified or not, and an electric manipulator 5 for carrying the electronic components to the detection needle table and carrying out classification placement according to detection results after detection; an electric manipulator 5 is fixedly arranged on the table top of the control cabinet 1;
a detection needle table 2 is arranged on the table top of the control cabinet 1, a needle table lifting rod 21 is arranged below the detection needle table 2, the needle table lifting rod 21 is arranged between the detection needle table 2 and a needle table lifting base 23, the needle table lifting base 23 is fixedly arranged on the table top of the control cabinet 1, a needle table lifting cylinder 24 is fixedly arranged at the middle position below the detection needle table 2, and the needle table lifting cylinder 24 is fixedly connected with the table top of the control cabinet 1 through a cylinder fixing seat 25;
a manipulator base 51 is fixedly installed on the table top of the control cabinet 1, a supporting arm 52 is fixedly installed on the manipulator base 51, the upper end of the supporting arm 52 is connected with a first rotating arm 54 through a first electric joint 53, the first rotating arm 54 is connected with a second rotating arm 56 through a second electric joint 55, the front end of the second rotating arm 56 is connected with a pneumatic arm 57, and a pneumatic suction nozzle 58 is arranged at the lower end of the pneumatic arm 57;
the second electric joint 55 comprises a servo motor 31, a first transmission shaft 35 and a second transmission shaft 37; the servo motor 31 is fixedly arranged on the motor mounting seat 32, the motor mounting seat 32 is arranged at the front end of the first rotating arm 54, a first mounting boss 34 and a second mounting boss 38 are arranged in the motor mounting seat 32, an output shaft of the servo motor 31 is connected with a first transmission shaft 35 through a coupler 33, the first transmission shaft 35 is sleeved in the first mounting boss 34, and a rotating bearing is arranged between the first transmission shaft 35 and the first mounting boss 34; a transmission gear is arranged in the middle of the first transmission shaft 35, the transmission gear is meshed with the second transmission gear 36, the second transmission gear 36 is fixedly connected with the second transmission shaft 37, the middle part of the second transmission shaft 37 is fixedly connected with the second rotating arm 56, and a rotating bearing is arranged between the two ends of the second transmission shaft 37 and the second mounting boss 38 to realize rotating connection;
the electric manipulator 5 realizes accurate rotation under servo motor's control, and then the pneumatic suction nozzle 58 absorbs the electronic components who waits to detect, places on detecting needle platform 2, accomplishes the back that detects fast, and electric manipulator 5 will place electronic components classification according to the testing result again.
A power supply control box is arranged in the control cabinet 1, and an AC/DC power supply adapter is arranged on the power supply control box; the AC/DC power supply adapter is connected with an external high-voltage power supply, and the AC/DC power supply adapter converts alternating current into direct current and supplies power to the servo motor and the air pump through a driving voltage source;
the control cabinet 1 is also internally provided with detection hardware such as an industrial personal computer, a constant current power supply, a driving voltage source, a high voltage power supply, an oscilloscope, a digital output controller, a signal source amplifier and the like; the signal source amplifier is connected with the detection needle table 2 through a signal wire, the signal source amplifier is connected with the digital output controller, the digital output controller is connected with the oscilloscope, the oscilloscope is connected with the industrial personal computer through a signal wire, and the industrial personal computer is connected with the constant current power supply through a lead.
A lifting rod 3 is arranged above the control cabinet 1, a control panel 4 is arranged on the lifting rod 3, and a manual/automatic change-over switch, an air source switch and a servo motor control switch are arranged on the control panel 4; during detection, the test can be carried out through manual operation, and the automatic control can also be carried out through a PLC programming mode; the lifting rod 3 is vertically inserted into the table top of the control cabinet 1, the lifting rod 3 is provided with a position adjusting nut, the height of the control panel 4 can be controlled through the position adjusting nut, and the free adjustment of an operator can be conveniently carried out according to the height of the operator.
The utility model discloses during the use, when needs detect if the diode, when electronic components such as quartz crystal oscillator, 5 accurate rotations of electric manipulator under servo motor's the control, and then pneumatic suction nozzle 58 absorbs the electronic components who treats the detection, place it on detecting needle platform 2, when detecting unqualified product, signal source amplifier amplifies the signal detection and sends for the industrial computer, the industrial computer reads the signal detection and compares, detect the needle platform 2 and detect the back that finishes, electric manipulator 5 chooses unqualified and unqualified product classification place, thereby improve detection efficiency.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (4)
1. The utility model provides an ICT automatic testing arrangement based on electric manipulator which characterized in that: the device comprises a placement industrial personal computer, electric control hardware, a control cabinet, a detection needle table and an electric manipulator, wherein an air pump is used for collecting detection data and controlling the electric manipulator to perform classification; an electric manipulator is fixedly arranged on the table top of the control cabinet; the needle table lifting cylinder is fixedly arranged at the middle position below the detection needle table and is fixedly connected with the control cabinet table surface through a cylinder fixing seat; control cabinet mesa fixed mounting has the manipulator base, and fixed mounting has the support arm on the manipulator base, and the support arm upper end is connected through first electronic joint and first rocking arm, and first rocking arm passes through the electronic joint of second and the second rocking arm is connected, and the front end of second rocking arm is connected with pneumatic arm, the pneumatic suction nozzle of lower extreme of pneumatic arm.
2. The ICT automatic testing device based on the electric manipulator according to claim 1, characterized in that: the second electric joint comprises a servo motor, a first transmission shaft and a second transmission shaft; the servo motor is fixedly arranged on the motor mounting seat, the motor mounting seat is arranged at the front end of the first rotating arm, a first mounting boss and a second mounting boss are arranged in the motor mounting seat, an output shaft of the servo motor is connected with a first transmission shaft through a coupler, the first transmission shaft is sleeved in the first mounting boss, and a rotating bearing is arranged between the first transmission shaft and the first mounting boss; the middle part of the first transmission shaft is provided with a transmission gear, the transmission gear is meshed with a second transmission gear, the second transmission gear is fixedly connected with a second transmission shaft, the middle part of the second transmission shaft is fixedly connected with a second rotating arm, and rotating bearings are arranged between two ends of the second transmission shaft and the second mounting boss to realize rotating connection.
3. The ICT automatic testing device based on the electric manipulator according to claim 1, characterized in that: a power supply control box is arranged in the control cabinet, and an AC/DC power supply adapter is arranged on the power supply control box; the AC/DC power supply adapter is connected with an external high-voltage power supply, and the AC/DC power supply adapter converts alternating current into direct current and supplies power to the servo motor and the air pump through the driving voltage source.
4. The ICT automatic testing device based on the electric manipulator according to claim 1, characterized in that: a control panel supporting rod is arranged above the control cabinet, a control panel is arranged on the control panel supporting rod, and a manual/automatic change-over switch is arranged on the control panel; a lifting rod is arranged above the control cabinet, a control panel is arranged on the lifting rod, and the control panel is provided with a manual/automatic change-over switch, an air source switch and a servo motor control switch; the lifting rod is vertically inserted on the table surface of the control cabinet, and a position adjusting nut is arranged on the lifting rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022157039.8U CN213468671U (en) | 2020-09-27 | 2020-09-27 | ICT automatic testing device based on electric manipulator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022157039.8U CN213468671U (en) | 2020-09-27 | 2020-09-27 | ICT automatic testing device based on electric manipulator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213468671U true CN213468671U (en) | 2021-06-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022157039.8U Active CN213468671U (en) | 2020-09-27 | 2020-09-27 | ICT automatic testing device based on electric manipulator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213468671U (en) |
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2020
- 2020-09-27 CN CN202022157039.8U patent/CN213468671U/en active Active
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