CN213467808U - High-efficient hybrid carbon steel cauldron of hydrolysising - Google Patents
High-efficient hybrid carbon steel cauldron of hydrolysising Download PDFInfo
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- CN213467808U CN213467808U CN202022479253.5U CN202022479253U CN213467808U CN 213467808 U CN213467808 U CN 213467808U CN 202022479253 U CN202022479253 U CN 202022479253U CN 213467808 U CN213467808 U CN 213467808U
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Abstract
The utility model relates to a high-efficiency mixed carbon steel hydrolysis kettle, which comprises a tank body, an upper head, a jacket, a heat exchange mechanism, a stirring mechanism and a support, wherein the tank body is arranged on one side of the support, the jacket is arranged on one side of the tank body, the heat exchange mechanism is arranged on one side of the jacket, the upper head is arranged on the other side of the tank body, and the stirring mechanism is arranged on one side of the upper head; the utility model discloses a heat transfer mechanism heats internal reaction material of jar, so that reaction material is heated evenly, guarantee the reaction effect, the phenomenon that prevents the temperature fault from appearing takes place, provide power through the gear pump when heating, make reaction material enter into the collecting tank through the feeding spherical shell, rethread filter pipeline makes in the relatively tiny material gets into the liquid reserve tank, further carry out the heat transfer through realizing heat transfer pipeline in pressing from both sides the cover through the liquid reserve tank, reaction material continuous motion gos forward under the effect of gear pump, finally arrange internal portion of jar again with the reaction material that the heat transfer was accomplished through the stock guide, can also realize mixing to reaction material intensive mixing when accomplishing the heat transfer.
Description
Technical Field
The utility model belongs to the technical field of chemical industry equipment, in particular to high-efficient hybrid carbon steel cauldron of hydrolysising.
Background
The hydrolysis kettle is used as chemical reaction equipment and applied to various fields such as chemical industry, medicine and the like, and in order to ensure the reaction efficiency and effect in the reaction process, the reaction materials are stirred and heated at the same time;
retrieved patent application publication No.: CN109569483A, a novel efficient hydrolysis kettle, which comprises a hydrolysis kettle body, a heat conducting plate, an electric heater, a temperature control switch, a top cover, a motor, a stirring shaft, a stirring rod, an exhaust port, an exhaust valve, a feed inlet, a flow sensor, a control device and an electric wire;
it has the following disadvantages: when heating the internal reaction material of cauldron, adopt the bottom end and the electric heater and the temperature detect switch electric connection of electric wire, and then heat reaction material through the heat-conducting plate, can lead to reaction material to be heated unevenly, bottom material temperature can be higher than the temperature of upper material, even intervene through the stirring, because of its bottom constantly heats, also can not realize the thermally equivalent, and then lead to the reaction effect can receive adverse effect.
Disclosure of Invention
The utility model aims at overcoming not enough among the prior art, providing a high-efficient hybrid carbon steel cauldron of hydrolysising, heat the internal reaction material of jar through addding heat transfer mechanism to make reaction material be heated evenly, guarantee the reaction effect, prevent that the phenomenon of temperature fault from taking place.
In order to realize the purpose, the utility model discloses a technical scheme is:
a high-efficiency mixed carbon steel hydrolysis kettle comprises a tank body, an upper end enclosure, a jacket, a heat exchange mechanism, a stirring mechanism and a support, wherein the tank body is arranged on one side of the support, the jacket is arranged on one side of the tank body, the heat exchange mechanism is arranged on one side of the jacket, the upper end enclosure is arranged on the other side of the tank body, and the stirring mechanism is arranged on one side of the upper end enclosure;
the heat exchange mechanism comprises a feeding spherical shell, a liquid collecting tank, filtering pipelines, a liquid storage tank, heat exchange pipelines, a gear pump, a material guide plate, a support frame and an output material guide pipe, wherein the liquid collecting tank is arranged on one side of the feeding spherical shell, the filtering pipelines are arranged on one side of the liquid collecting tank, the liquid storage tank is arranged on one side of each filtering pipeline, the heat exchange pipelines are arranged on one side of each liquid storage tank, the gear pump is arranged on one side of each heat exchange pipeline, the output material guide pipe is arranged on one side of each gear pump, the material guide plate is arranged on;
the feeding spherical shell is fixed on the inner wall of the tank body, the liquid collecting tank is fixed in the feeding spherical shell, the liquid collecting tank is communicated with the liquid storage tank through a filtering pipeline, the other end of the liquid storage tank is communicated with a heat exchange pipeline, the heat exchange pipeline is communicated with a gear pump from the space between the jacket and the tank body to the other end of the tank body, the output end of the gear pump is communicated with an output guide pipe, the output guide pipe is communicated with a guide plate, when the reaction materials in the tank body are heated through the heat exchange mechanism, power is provided through the gear pump, the reaction materials enter the liquid collecting tank through the feeding spherical shell, relatively fine materials enter the liquid storage tank through the filtering pipeline, the uniform heating is convenient and rapid, the heat exchange is further carried out in the jacket through the liquid storage tank through the heat exchange pipeline, the reaction materials continuously move forward under the action of the gear pump, and finally, can also realize fully stirring the mixture to the reaction mass when accomplishing the heat transfer to accelerate reaction efficiency.
Preferably, a manhole is arranged on the upper end enclosure, a lifting lug is arranged on one side of the manhole, a feeding flange is arranged on one side of the lifting lug, an electric heating joint is arranged on one side of the feeding flange, an electric heating pipe (model: LY-380-.
Preferably, one side of the jacket is provided with a feed inlet, the other side of the jacket is provided with an exhaust valve, the bottom of the jacket is provided with a purge port, the heating liquid is added into the jacket through the feed inlet, the generated gas is exhausted through the exhaust valve, and after the heating is finished, the heating liquid is exhausted through the purge port.
Preferably, the stirring mechanism comprises a motor, a speed reducer, a mechanical seal ring (206-DN125), a flange, a rotating connecting shaft, a stirring paddle, a bottom bearing, a fixed support and a discharging flange, wherein the motor is arranged on one side of the fixed support, the speed reducer is arranged on one side of the motor, the mechanical seal ring is arranged on one side of the speed reducer, the rotating connecting shaft is arranged on one side of the mechanical seal ring, the stirring paddle is arranged on one side of the rotating connecting shaft, the bottom bearing is arranged on the other side of the rotating connecting shaft, the discharging flange is arranged on one side of the bottom bearing, the flange is arranged between the fixed support and the upper end enclosure, the fixed support is welded on the upper end enclosure through the flange, the motor is fixed on the fixed support and is connected with the speed reducer, one end of the rotating, the discharge flange is connected to the bottom of the tank body;
when the reaction materials in the tank body need to be stirred, power is provided through the motor, power is transmitted through the speed reducer, the rotary connecting shaft is driven to rotate, the stirring paddle is used for stirring the reaction materials in the tank body, the stirring effect on the reaction materials is further realized, and the reaction materials are discharged through the discharging flange after the reaction is completed.
Compared with the prior art, the utility model beneficial effect shows:
heat the internal reaction material of jar through heat transfer mechanism, so that the reaction material is heated evenly, guarantee the reaction effect, the phenomenon that prevents the temperature fault from taking place, provide power through the gear pump when heating, make the reaction material enter into the collecting tank through the feeding spherical shell, rethread filter tube makes in relatively tiny material gets into the liquid reserve tank, further carry out the heat transfer through realizing the heat transfer pipeline in pressing from both sides the cover through the liquid reserve tank, the reaction material continuous motion gos forward under the effect of gear pump, finally arrange the internal portion of jar again with the reaction material that the heat transfer was accomplished through the stock guide, can also realize mixing to reaction material intensive mixing when accomplishing the heat transfer, make the reaction material be heated evenly accelerate reaction efficiency simultaneously.
Drawings
FIG. 1 is a schematic structural view of a high-efficiency mixed carbon steel hydrolysis kettle of the utility model;
FIG. 2 is a schematic structural view of a heat exchange mechanism in the high-efficiency mixed carbon steel hydrolysis kettle of the utility model;
in the figure: 1. a tank body; 11. a discharge flange; 2. an upper end enclosure; 21. a manhole; 22. a feed flange; 23. an electric heating joint; 24. an electric heating tube; 25. lifting lugs; 26. a heat-conducting medium; 3. a jacket; 31. a feed inlet; 32. putting a clean mouth; 33. an exhaust valve; 4. a heat exchange mechanism; 41. feeding a spherical shell; 42. a liquid collecting tank; 43. a filtration pipeline; 44. a liquid storage tank; 45. a heat exchange conduit; 46. a gear pump; 47. a material guide plate; 48. a support frame; 49. an output material guide pipe; 5. a stirring mechanism; 51. a motor; 52. a speed reducer; 53. a mechanical seal ring; 54. a flange; 55. rotating the connecting shaft; 56. a stirring paddle; 57. a bottom bearing; 58. fixing a bracket; 6. and (4) a support.
Detailed Description
For the convenience of understanding of those skilled in the art, the technical solution of the present invention will be further specifically described with reference to fig. 1-2.
A high-efficiency mixed carbon steel hydrolysis kettle comprises a tank body 1, an upper end enclosure 2, a jacket 3, a heat exchange mechanism 4, a stirring mechanism 5 and a support 6, wherein the tank body 1 is arranged on one side of the support 6, the jacket 3 is arranged on one side of the tank body 1, the heat exchange mechanism 4 is arranged on one side of the jacket 3, the upper end enclosure 2 is arranged on the other side of the tank body 1, and the stirring mechanism 5 is arranged on one side of the upper end enclosure 2;
the heat exchange mechanism 4 comprises a feeding spherical shell 41, a liquid collecting tank 42, filtering pipelines 43, a liquid storage tank 44, heat exchange pipelines 45, a gear pump 46, a material guide plate 47, a support frame 48 and an output material guide pipe 49, wherein the liquid collecting tank 42 is arranged on one side of the feeding spherical shell 41, the filtering pipelines 43 are arranged on one side of the liquid collecting tank 42, the liquid storage tank 44 is arranged on one side of each filtering pipeline 43, the heat exchange pipelines 45 are arranged on one side of the liquid storage tank 44, the gear pump 46 is arranged on one side of each heat exchange pipeline 45, the output material guide pipe 49 is arranged on one side of each gear pump 46, the material guide plate 47 is arranged on one side of;
the feeding spherical shell 41 is fixed on the inner wall of the tank body 1, the liquid collecting tank 42 is fixed inside the feeding spherical shell 41, the liquid collecting tank 42 is communicated with the liquid storage tank 44 through the filtering pipeline 43, the other end of the liquid storage tank 44 is communicated with the heat exchange pipeline 45, the heat exchange pipeline 45 is communicated with the gear pump 46 from the space between the jacket 3 and the tank body 1 to the other end of the tank body 1, the output end of the gear pump 46 is communicated with the output material guide pipe 49, the output material guide pipe 49 is communicated with the material guide plate 47, when the reaction materials in the tank body are heated through the heat exchange mechanism 4, power is provided through the gear pump 46, the reaction materials enter the liquid collecting tank 42 through the feeding spherical shell 41, then relatively fine materials enter the liquid storage tank 44 through the filtering pipeline 43, the uniform heating is convenient and rapid, the heat exchange is further carried out in the jacket 3 through the liquid storage tank 44 through the, finally, the reaction materials after heat exchange are discharged into the tank body 1 again through the material guide plate 47, so that the reaction materials can be fully stirred and mixed while the heat exchange is completed, and the reaction efficiency is accelerated.
Be equipped with manhole 21 on the upper cover 2, manhole 21 one side is equipped with lug 25, lug 25 one side is equipped with feeding flange 22, feeding flange 22 one side is equipped with electric heating connector 23, electric heating connector 23 one side is equipped with electrothermal tube 24, electrothermal tube 24 one side is equipped with heat-conducting medium 26, before adding the reaction mass into jar body 1 through feeding flange 22, connect electric heating connector 23 with the power and heat electrothermal tube 24, electrothermal tube 24 heats heat-conducting medium 26, preheat the internal temperature of jar body 1, guarantee the temperature equilibrium in the later stage reaction in-process jar body 1 simultaneously.
A feeding hole 31 is formed in one side of the jacket 3, an exhaust valve 33 is arranged on the other side of the jacket 3, a purge hole 32 is formed in the bottom of the jacket 3, the heating liquid is fed into the jacket 3 through the feeding hole 31, generated gas is exhausted through the exhaust valve 33, and after heating is completed, the heating liquid is exhausted through the purge hole 32.
The stirring mechanism 5 comprises a motor 51, a speed reducer 52, a mechanical sealing ring 53, a flange 54, a rotary connecting shaft 55, a stirring paddle 56, a bottom bearing 57, a fixed support 58 and a discharging flange 11, wherein the motor 51 is arranged on one side of the fixed support 58, the speed reducer 52 is arranged on one side of the motor 51, the mechanical sealing ring 53 is arranged on one side of the speed reducer 52, the rotary connecting shaft 55 is arranged on one side of the mechanical sealing ring 53, the stirring paddle 56 is arranged on one side of the rotary connecting shaft 55, the bottom bearing 57 is arranged on the other side of the rotary connecting shaft 55, the discharging flange 11 is arranged on one side of the bottom bearing 57, the flange 54 is arranged between the fixed support 58 and the upper end enclosure 2, the fixed support 58 is welded on the upper end enclosure 2 through the flange 54, the motor 51 is fixed on the fixed support 58, the other end is connected to a bottom bearing 57, the stirring paddle 56 is connected to the rotary connecting shaft 55 through a flat key, and the discharge flange 11 is connected to the bottom of the tank body 1;
when the reaction materials in the tank body 1 need to be stirred, the motor 51 provides power, the speed reducer 52 transmits the power to drive the rotary connecting shaft 55 to rotate, the stirring paddle 56 stirs the reaction materials in the tank body 1, the reaction materials are stirred, and then the reaction materials are discharged through the discharging flange 11 after the reaction is finished.
A high-efficient hybrid carbon steel hydrolysis kettle, the working process is as follows:
before the reaction materials are added into the tank body through the feeding flange, the electric heating joint is connected with a power supply to heat the electric heating pipe, the electric heating pipe heats a heat-conducting medium, the temperature in the tank body is preheated, and the reaction materials are added into the tank body after the preheating is finished;
heating liquid materials are added into a jacket through a feeding hole, power is provided through a gear pump, reaction materials enter a liquid collecting tank through a feeding spherical shell, then relatively fine materials enter a liquid storage tank through a filtering pipeline, the heating is convenient and rapid to uniformly heat, heat exchange is further carried out in the jacket through the liquid storage tank through a heat exchange pipeline, the reaction materials continuously move forward under the action of the gear pump, finally the reaction materials after heat exchange are discharged into a tank body again through a guide plate, the reaction materials can be fully stirred and mixed while the heat exchange is finished, and the reaction efficiency is accelerated;
meanwhile, power is provided by the motor, the power is transmitted by the speed reducer to drive the rotary connecting shaft to rotate, so that the reaction materials in the tank body are stirred by the stirring paddle, and the reaction materials are discharged by the discharging flange after the reaction is finished.
The above contents are only examples and illustrations of the structure of the present invention, the circuit components (the electric heating tube LY-380-.
The foregoing is merely exemplary and illustrative of the structure of the invention, and various modifications, additions and substitutions as described in the detailed description may be made by those skilled in the art without departing from the structure or exceeding the scope of the invention as defined in the claims.
Claims (4)
1. A high-efficiency mixed carbon steel hydrolysis kettle comprises a tank body, an upper end enclosure, a jacket, a heat exchange mechanism, a stirring mechanism and a support, and is characterized in that the tank body is arranged on one side of the support, the jacket is arranged on one side of the tank body, the heat exchange mechanism is arranged on one side of the jacket, the upper end enclosure is arranged on the other side of the tank body, and the stirring mechanism is arranged on one side of the upper end enclosure;
the heat exchange mechanism comprises a feeding spherical shell, a liquid collecting tank, filtering pipelines, a liquid storage tank, heat exchange pipelines, a gear pump, a material guide plate, a support frame and an output material guide pipe, wherein the liquid collecting tank is arranged on one side of the feeding spherical shell, the filtering pipelines are arranged on one side of the liquid collecting tank, the liquid storage tank is arranged on one side of each filtering pipeline, the heat exchange pipelines are arranged on one side of each liquid storage tank, the gear pump is arranged on one side of each heat exchange pipeline, the output material guide pipe is arranged on one side of each gear pump, the material guide plate is arranged on;
the feeding spherical shell is fixed on the inner wall of the tank body, the liquid collecting tank is fixed inside the feeding spherical shell, the liquid collecting tank and the liquid storage tank are communicated through a filtering pipeline, the other end of the liquid storage tank is communicated with a heat exchange pipeline, the heat exchange pipeline is communicated with a gear pump around a space between the jacket and the tank body to the other end of the tank body, the output end of the gear pump is communicated with an output material guide pipe, and the output material guide pipe is communicated with a material guide plate.
2. The high-efficiency mixed carbon steel hydrolysis kettle as claimed in claim 1, wherein the upper head is provided with a manhole, one side of the manhole is provided with a lifting lug, one side of the lifting lug is provided with a feeding flange, one side of the feeding flange is provided with an electric heating connector, one side of the electric heating connector is provided with an electric heating pipe, and one side of the electric heating pipe is provided with a heat-conducting medium.
3. The high-efficiency mixing type carbon steel hydrolysis kettle as claimed in claim 1, wherein a feed inlet is arranged on one side of the jacket, an exhaust valve is arranged on the other side of the jacket, and a clean discharge port is arranged at the bottom of the jacket.
4. The high efficiency mixing type carbon steel hydrolysis kettle as claimed in claim 1, wherein the stirring mechanism comprises a motor, a speed reducer, a mechanical seal ring, a flange, a rotary connecting shaft, a stirring paddle, a bottom bearing, a fixing bracket, a discharging flange, wherein the motor is arranged on one side of the fixing bracket, the speed reducer is arranged on one side of the motor, the mechanical seal ring is arranged on one side of the speed reducer, the rotary connecting shaft is arranged on one side of the mechanical seal ring, the stirring paddle is arranged on one side of the rotary connecting shaft, the bottom bearing is arranged on the other side of the rotary connecting shaft, the discharging flange is arranged on one side of the bottom bearing, the flange is arranged between the fixing bracket and the upper head, the fixing bracket is welded on the upper head through the flange, the motor is fixed on the fixing bracket and connected with the speed reducer, the stirring paddle is connected to the rotary connecting shaft through a flat key, and the discharging flange is connected to the bottom of the tank body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022479253.5U CN213467808U (en) | 2020-10-30 | 2020-10-30 | High-efficient hybrid carbon steel cauldron of hydrolysising |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022479253.5U CN213467808U (en) | 2020-10-30 | 2020-10-30 | High-efficient hybrid carbon steel cauldron of hydrolysising |
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| Publication Number | Publication Date |
|---|---|
| CN213467808U true CN213467808U (en) | 2021-06-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022479253.5U Active CN213467808U (en) | 2020-10-30 | 2020-10-30 | High-efficient hybrid carbon steel cauldron of hydrolysising |
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| Country | Link |
|---|---|
| CN (1) | CN213467808U (en) |
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- 2020-10-30 CN CN202022479253.5U patent/CN213467808U/en active Active
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