CN213444809U - Safe feeding system for transfer production line - Google Patents
Safe feeding system for transfer production line Download PDFInfo
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- CN213444809U CN213444809U CN202021839458.3U CN202021839458U CN213444809U CN 213444809 U CN213444809 U CN 213444809U CN 202021839458 U CN202021839458 U CN 202021839458U CN 213444809 U CN213444809 U CN 213444809U
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Abstract
The utility model relates to a production line field, in order to reduce the potential safety hazard in the feeding process, the utility model discloses a transport production line and use safe feeding system, including no-load tray input roller way, material-carrying tray output roller way and a plurality of sliding door subassemblies; a plurality of loading platforms are arranged on two sides of the material loading tray output roller way; the sliding door assemblies are arranged in one-to-one correspondence with the loading platforms; the sliding door assembly is arranged on a conveying path from the loading platform to the material loading tray output roller way in an openable and closable manner; the sliding door assembly is in linkage with a material carrying tray output roller way. The utility model provides a transport production line and use safe feeding system sets up and moves a subassembly and will move a subassembly and carry material tray rollgang linkage setting. The collision between the material loading tray and the incoming material of the material loading tray output roller way in the feeding process is avoided, and the safety and the reliability of the feeding operation can be greatly improved.
Description
Technical Field
The utility model relates to a production line technical field especially relates to a transport production line and use safe feeding system.
Background
In the prior art, in order to improve the processing efficiency of the transfer production line and save the transfer cost, a conveying line is usually adopted to run at a constant speed to transfer goods at a plurality of stations synchronously. In the actual processing is transported, when each station process beat is inconsistent, especially when being located the station process beat in the place ahead of direction of delivery and being slower than the station process beat of its rear, if the transfer chain whole line remains the operation at the uniform velocity throughout, the station in the place ahead produces the collision with the goods that the station in the rear carried roughly, and perhaps, the goods of the station process in the place ahead need wait for very long time just can accomplish the material loading operation. This kind of transfer line has the technical defect that the security is low.
SUMMERY OF THE UTILITY MODEL
The production line is transported to tradition has great potential safety hazard when the material loading, in order to reduce the potential safety hazard of material loading in-process, the utility model provides a technical scheme does:
the utility model provides a safe feeding system for a transfer production line, which comprises a no-load tray input roller way, a material-carrying tray output roller way and a plurality of sliding door components; a plurality of loading platforms are arranged on two sides of the material loading tray output roller way; the loading platform is used for loading the material box into the no-load tray; the loading tray can be conveyed to the loading tray output roller way by the loading table; the sliding door assemblies and the loading platforms are arranged in a one-to-one correspondence manner; the sliding door assembly is arranged on a conveying path from the loading platform to the material loading tray output roller way in an openable and closable manner; the sliding door assembly is in linkage with the material carrying tray output roller way.
Further, the material loading tray output roller way comprises a plurality of roller sets which are arranged at equal intervals; any roller group can independently control action.
Further, the roller group comprises a power roller and a plurality of unpowered rollers; the power roller is in transmission connection with all the unpowered rollers.
Further, the safe feeding system for the transfer production line further comprises a conveying roller way supporting frame; the material loading tray output roller way is positioned right below the no-load tray input roller way; the material-carrying tray output roller way and the no-load tray input roller way are fixed through the conveying roller way support frame; the conveying directions of the no-load tray input roller way and the material-carrying tray output roller way are opposite.
Furthermore, the sliding door assembly is vertically arranged and can be slidably fixed on the conveying roller way supporting frame.
Furthermore, a magnetic switch is arranged on the sliding door assembly; the magnetic switch is used for detecting the opening and closing state of the sliding door assembly.
Further, the sliding door assembly further comprises a state indicating device; the state indicating device is in communication connection with the magnetic switch; the state indicating device is used for indicating the detection result of the opening and closing state of the sliding door assembly.
Furthermore, all the loading platforms are arranged on two sides of the material loading tray output roller way in a staggered mode; the table surface of the loading platform and the material carrying tray output roller bed are arranged at the same height; and the conveying direction from the loading platform to the material carrying tray output roller way is perpendicular to the conveying direction of the material carrying tray output roller way.
Furthermore, the safe feeding system for the transfer production line further comprises a plurality of intelligent operation screens and a plurality of RFID readers; an RFID electronic tag is arranged on the tray; the intelligent operation screen, the RFID reader-writer and the loading platform are arranged in a one-to-one correspondence manner; the intelligent operation screen is used for inputting goods information and sending the goods information to the RFID reader-writer; the RFID reader-writer is used for writing the goods information into the RFID electronic tag.
Furthermore, the RFID reader-writer and the no-load tray input roller way are arranged in a linkage manner.
The utility model has the advantages of or beneficial effect:
the utility model provides a transport production line and use safe feeding system sets up and moves a subassembly and will move a subassembly and carry material tray rollgang linkage setting. The conveying action of the material carrying tray output roller way is subjected to feedback adjustment according to the detection result of the opening and closing state of the sliding door assembly, so that collision between the material carrying tray and incoming materials of the material carrying tray output roller way in the feeding process is avoided. Even if the processing beats of all the stations are inconsistent, particularly when the processing beats of the station in front of the conveying direction are slower than those of the station in the rear of the conveying direction, the station in front can not collide with goods conveyed by the station in the rear when the goods are loaded. When the sliding door assembly is in an open state, the forward conveying is stopped corresponding to the input direction of the sliding door assembly, so that the operation time is ensured for the safe feeding of the loading tray; and the sliding door assembly can be normally closed, the abnormal condition that most of 'the material carrying trays are not placed in place on the material carrying tray output roller way' can be eliminated, and the safety accident that the material carrying trays fall off due to the fact that the material carrying trays are not placed in place is reduced. To sum up, the utility model provides a transport safe feeding system for production line can improve the security and the reliability of material loading operation greatly.
Drawings
The invention and its features, aspects and advantages will become more apparent from a reading of the following detailed description of non-limiting embodiments with reference to the attached drawings. Like reference symbols in the various drawings indicate like elements. The drawings are not intended to be drawn to scale, emphasis instead being placed upon illustrating the principles of the invention.
Fig. 1 is a schematic perspective view of a safe feeding system for a transfer production line provided in embodiment 1 of the present invention;
fig. 2 is a schematic perspective view of a material loading tray provided in embodiment 1 of the present invention;
fig. 3 is a schematic view of a partial top view structure of a run-out table of a loading tray provided in embodiment 1 of the present invention;
fig. 4 is a partially enlarged schematic view of region a of fig. 1.
Detailed Description
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application.
It will be understood that the terms "comprises" and/or "comprising," when used in this specification, specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof.
As the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. appear, their indicated orientation or positional relationship is based on that shown in the drawings, merely for convenience in describing the invention and simplifying the description, and does not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the invention.
The appearances of the terms first, second, and third, if any, are used for descriptive purposes only and are not intended to be limiting or imply relative importance.
Unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are intended to be inclusive and mean, for example, that they may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The technical solutions in the embodiments of the present invention are described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative efforts belong to the protection scope of the present invention.
Example 1
In order to reduce the potential safety hazard in the feeding process, embodiment 1 provides a safe feeding system 01 for a traditional transfer production line, which comprises an unloaded tray input roller bed 1, a loaded tray output roller bed 2 and a plurality of sliding door assemblies 3, as shown in fig. 1 and 4; a plurality of loading platforms 4 are arranged on two sides of the material loading tray output roller table 2; the loading table 4 is used for loading the magazine 002 (see fig. 2) into the empty tray; the material loading tray 003 (see fig. 2) can be conveyed to the material loading tray output roller bed 2 by the loading platform 4; the sliding door components 3 and the loading platforms 4 are arranged in a one-to-one correspondence manner; the sliding door assembly 3 is arranged on a conveying path from the loading platform 4 to the material loading tray output roller table 2 in an openable and closable manner; the sliding door component 3 is linked with the material-carrying tray output roller table 2.
The empty tray input roller table 1 is used for inputting empty trays to each station, and the empty trays are used as carriers for stacking the plurality of material boxes 002. The material-carrying tray output roller table 2 is used for outputting the material-carrying trays from each station to the next working procedure. The loading platforms 4 are arranged in one-to-one correspondence with the stations and serve as operation platforms for processing and loading operations of the stations.
Move a subassembly 3 and carry material tray rollgang 2 linkage setting, specifically:
when the sliding door assembly 3 is detected to be in an open state, the material carrying tray output roller bed 2 controls the input direction corresponding to the sliding door assembly 3 to stop forward conveying (the conveying direction of the material carrying tray output roller bed 2 is from the conveying rear to the conveying front).
When the sliding door assembly 3 is detected to be in a closed state, the material carrying tray output roller bed 3 controls the input direction of the corresponding sliding door assembly 3 to convey forwards.
The working process of loading by adopting the safe loading system 01 for the transfer production line provided by the embodiment 1 is as follows:
(1) the empty pallet is conveyed through an empty pallet input roller way 1; the no-load pallet path is input into an output window of a station on the roller way 1 through the no-load pallet.
(2) The no-load tray is transferred to the loading table 4 from an output window of a station on the no-load tray input roller way 1;
(3) on the loading table 4, the goods are loaded into the magazine 002 after being processed, and the magazine 002 is loaded into the tray, thereby completing the processing from the empty tray to the loading tray 003.
(4) The sliding door assembly 3 is set to an open state.
(5) The material loading tray output roller way 2 controls the input direction of the corresponding sliding door assembly 3 to stop forward conveying.
(6) When the sliding door assembly 3 is detected to be in an open state, the material carrying tray output roller bed 2 controls the input direction of the corresponding sliding door assembly 3 to stop conveying forwards.
(7) The loading tray is transferred from the loading table 4 onto the loading tray run-out table 2.
(8) The sliding door assembly 3 is set to a closed state.
(9) When the sliding door assembly 3 is detected to be in a closed state, the material carrying tray output roller bed 3 controls the input direction of the corresponding sliding door assembly 3 to convey forwards.
The safe feeding system 01 for the transfer production line, provided by the embodiment 1, is provided with the sliding door assembly 3, and the sliding door assembly 3 is in linkage arrangement with the material carrying tray output roller bed 2. Through the testing result according to the state of opening and shutting of sliding door subassembly 3, carry out feedback control to the transport action of carrying material tray rollgang 2, avoided the material loading in-process to carry the material tray and carry the incoming material of material tray rollgang 2 and collide. Even if the processing beats of all the stations are inconsistent, particularly when the processing beats of the station in front of the conveying direction are slower than those of the station in the rear of the conveying direction, the station in front can not collide with goods conveyed by the station in the rear when the goods are loaded. When the sliding door assembly 3 is in an open state, the forward conveying is stopped corresponding to the input direction of the sliding door assembly 3, so that the operation time is ensured for the safe feeding of the material loading tray 003; and move door subassembly 3 and can normally close, also can get rid of the unusual circumstances that most "carry material tray 003 not place in place on carrying material tray rollout table 2", reduced and carried the incident that material tray 003 takes place to drop because of placing not in place. In summary, the safety feeding system 01 for a transfer production line provided in embodiment 1 can greatly improve the safety and reliability of the feeding operation.
In order to provide a material loading tray rollout table suitable for a safe feeding system for a transfer production line, further, as shown in fig. 3, the material loading tray rollout table 2 includes a plurality of roller sets 20 arranged at equal intervals; any one of the roller sets 20 can be independently controlled to operate. Because any roller group 20 can independently control the action, different parts of the whole conveying line of the material-carrying tray output roller way 2 can be independently controlled according to production needs, when a certain station is used for feeding, only the temporary stop operation of the adjacent area on the material-carrying tray output roller way 2 can be caused, the whole line stop line of the whole conveying line can not be caused, and the whole operation efficiency of the transfer production line can be improved. Through the position overall arrangement of each station of rational planning, can set up the station that the beat of processing is slower in the transport rear of carrying material tray rollout 2, set up the station that the beat of processing is faster in the transport the place ahead of carrying material tray rollout 2 to further improve the whole operating efficiency who transports the production line.
In order to reduce the conveying cost, further, as shown in fig. 3, the roller set 20 includes a power roller 200 and a plurality of unpowered rollers 201; the power roller 200 is in transmission connection with all the unpowered rollers 201. By providing the roller set 200 in a "one-by-many" drive mode, it is advantageous to reduce the transportation cost. Specifically, the power roller 200 includes but is not limited to an electric roller, and one electric roller can drive 5 to 7 unpowered rollers 201. The coverage area of the roller set 20 is not less than the bottom area of the loading tray 003.
Further, as shown in fig. 3, the roller set 20 further includes a wedge band 202; the power roller 200 drives the unpowered roller 201 to run through the wedge belt 202.
In order to realize the traceable processing record of the goods, further, the safe feeding system 01 for the transfer production line also comprises a plurality of intelligent operation screens and a plurality of RFID readers; an RFID electronic tag is arranged on the tray 001; the intelligent operation screen, the RFID reader-writer and the loading platform are arranged in a one-to-one correspondence manner; the intelligent operation screen is used for inputting goods information and sending the goods information to the RFID reader-writer; the RFID reader-writer is used for writing the goods information into the RFID electronic tag.
The goods information is convenient for tracing the source of the goods, and the specific information comprises but is not limited to basic information of the goods, raw material information of the goods, processing information of the goods and the like; the goods processing information also comprises specific information such as identity information of processing personnel, specific processing time and the like.
Through the RFID electronic tags who sets up on intelligent operation screen, RFID read write line and the tray 001, can electronization trail and real-time recording goods production information to the tracing to the source of goods writes into RFID electronic tags's goods information, is by intelligent operation screen through the automatic problem of entering of system scanning goods information and processing personnel identity information, the information authenticity of having avoided personnel to type in doubt. Along with the material carrying tray 003 enters the subsequent processing procedure along the material carrying tray output roller way 2, the RFID reader-writer can be arranged in the subsequent processing procedure to read and update the goods information in the RFID electronic tag.
In the process of taking the no-load tray from the no-load tray input roller way, in order to prevent collision accidents caused by triggering a subsequent no-load tray to continue to be conveyed forwards along with the action of the no-load tray input roller way due to incomplete taking action, further, the RFID reader-writer is linked with the no-load tray input roller way 1. When the empty-load tray is taken down, the empty-load tray needs to be placed on the loading table 4, and only after the RFID reader writes in the goods information of the RFID electronic tag, the empty-load tray is input into the empty-load tray behind the empty-load tray taken away on the roller way 1 and then continues to move forwards. Therefore, in the process of taking the no-load tray from the no-load tray input roller way 1, the collision accident caused by the fact that the follow-up no-load tray is triggered to continue to be conveyed forwards along with the movement of the no-load tray input roller way 1 due to the fact that the taking action is not finished can be effectively prevented.
In order to save the floor space of the transfer line, further, as shown in fig. 1 and 4, the safe feeding system 01 for the transfer line further comprises a roller conveyor support frame 5; the material-carrying tray output roller way 2 is positioned right below the no-load tray input roller way 1; the material-carrying tray output roller way 2 and the no-load tray input roller way 1 are fixed through a conveying roller way support frame 5; the conveying directions of the no-load tray input roller way 1 and the material-carrying tray output roller way 2 are opposite. Through rollgang support frame 5, will carry material tray rollgang 2 and empty-load tray rollgang 1 to be integrated into double-deck parallel rollgang, compare in two independent rollgang, saved the area of transporting the production line. In order to facilitate the processing operation, a support frame is usually required to support the material-carrying tray rollout table 2 (empty tray rollout table 1), so that the material-carrying tray rollout table 2 (empty tray rollout table 1) has a certain height above the ground. The integrated design of the double-layer parallel conveying roller ways is adopted, so that the consumption of the supporting frame is saved, and the cost investment of the material-carrying tray output roller way 2 and the no-load tray input roller way 1 is saved; the processing moving line distance is shortened to a certain extent; the material carrying tray output roller way 2 is positioned under the no-load tray input roller way 1, the no-load tray with smaller mass is positioned at the upper part, the material carrying tray with larger mass is positioned at the lower part, the layout is scientific and reasonable, the time and the labor are saved, and the processing efficiency is favorably improved.
In order to provide an integrally designed sliding door assembly, further, as shown in fig. 1 and 4, the sliding door assembly 3 is vertically arranged, and the sliding door assembly 3 is slidably fixed on the roller conveyor support frame 5. The movable door assembly 3 is integrated on the conveying roller way supporting frame 5, the occupied space of the movable door assembly 3 is reduced, the opening and closing operation of the movable door assembly 3 is simple and convenient, and the operation reliability of the safe feeding system 01 for the transfer production line is improved.
In order to provide a device for detecting the opening and closing state of the sliding door assembly 3, as shown in fig. 4, a magnetic switch 30 is arranged on the sliding door assembly 3; the magnetic switch 30 is used to detect the open/close state of the sliding door assembly 3.
Further, the sliding door assembly 3 further comprises a status indicating device; the status indicating device is in communication connection with the magnetic switch 30; the state indicating device is used for indicating the detection result of the opening and closing state of the sliding door component 3. Status indication devices include, but are not limited to: status indicator lights and audible alarms. The actual state that opens and shuts of sliding door subassembly 3 can be known to operating personnel's accessible state indicating device to for operating personnel carries out the material loading operation and provides the judgement basis.
In order to optimize the spatial layout of the loading platforms, further, as shown in fig. 1, all the loading platforms 4 are staggered on both sides of the material-carrying tray run-out table 2; the table surface of the loading table 4 and the material-carrying tray output roller table 2 are arranged at the same height; the conveying direction from the loading platform 4 to the material-carrying tray output roller table 2 is perpendicular to the conveying direction of the material-carrying tray output roller table 2. The loading platform 4 is reasonable in spatial layout, and is convenient for operators to rapidly complete related machining and loading operations.
The material loading tray is provided with a plurality of material boxes, so that the overall mass is large, and the material loading tray is conveniently and quickly transferred to a material loading tray output roller way from a loading platform, and further, as shown in fig. 4, the loading platform 4 comprises an unpowered roller way 40; the loading platform 4 is butted with the material-loading tray output roller bed 2 through the unpowered roller bed 40. Through unpowered roller way 40, the operator only needs to provide smaller lateral thrust, and can quickly transfer the material carrying tray 003 to the material carrying tray output roller way 2 through the loading platform 4, so that the labor intensity of the operator is reduced, and the improvement of the working efficiency of processing and loading of each station is facilitated.
The above only is the preferred embodiment of the present invention, not limiting the scope of the present invention, all the equivalent structural changes made by the contents of the specification and the drawings, or the direct or indirect application in other related technical fields, are included in the same way in the protection scope of the present invention.
Claims (10)
1. A safe feeding system for a transfer production line is characterized by comprising an unloaded tray input roller way, a loaded tray output roller way and a plurality of sliding door assemblies;
a plurality of loading platforms are arranged on two sides of the material loading tray output roller way; the loading platform is used for loading the material box into the no-load tray; the loading tray can be conveyed to the loading tray output roller way by the loading table;
the sliding door assemblies and the loading platforms are arranged in a one-to-one correspondence manner; the sliding door assembly is arranged on a conveying path from the loading platform to the material loading tray output roller way in an openable and closable manner;
the sliding door assembly is in linkage with the material carrying tray output roller way.
2. The safe feeding system for the transfer production line according to claim 1, wherein the material loading tray output roller table comprises a plurality of roller sets arranged at equal intervals; any roller group can independently control action.
3. The safe feeding system for the transfer production line according to claim 2, wherein the roller set comprises a power roller and a plurality of unpowered rollers; the power roller is in transmission connection with all the unpowered rollers.
4. The safe feeding system for the transfer production line according to claim 1, further comprising a roller conveyor support frame;
the material loading tray output roller way is positioned right below the no-load tray input roller way; the material-carrying tray output roller way and the no-load tray input roller way are fixed through the conveying roller way support frame; the conveying directions of the no-load tray input roller way and the material-carrying tray output roller way are opposite.
5. The safe feeding system for the transfer production line according to claim 4, wherein the sliding door assembly is vertically arranged and slidably fixed on the roller conveyor support frame.
6. The safe feeding system for the transfer production line according to claim 1, wherein a magnetic switch is arranged on the sliding door assembly; the magnetic switch is used for detecting the opening and closing state of the sliding door assembly.
7. The secure feeding system for transfer line of claim 6, wherein the sliding door assembly further comprises a status indicating device; the state indicating device is in communication connection with the magnetic switch; the state indicating device is used for indicating the detection result of the opening and closing state of the sliding door assembly.
8. The safe feeding system for transfer production line according to claim 1, wherein all the loading platforms are staggered on both sides of the material loading tray output roller bed; the table surface of the loading platform and the material carrying tray output roller bed are arranged at the same height;
and the conveying direction from the loading platform to the material carrying tray output roller way is perpendicular to the conveying direction of the material carrying tray output roller way.
9. The safe feeding system for the transfer production line according to any one of claims 1 to 8, further comprising a plurality of intelligent operation screens and a plurality of RFID readers; an RFID electronic tag is arranged on the tray; the intelligent operation screen, the RFID reader-writer and the loading platform are arranged in a one-to-one correspondence manner; the intelligent operation screen is used for inputting goods information and sending the goods information to the RFID reader-writer; the RFID reader-writer is used for writing the goods information into the RFID electronic tag.
10. The safe feeding system for the transfer production line according to claim 9, wherein the RFID reader is linked with the empty pallet input roller bed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021839458.3U CN213444809U (en) | 2020-08-28 | 2020-08-28 | Safe feeding system for transfer production line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202021839458.3U CN213444809U (en) | 2020-08-28 | 2020-08-28 | Safe feeding system for transfer production line |
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| CN213444809U true CN213444809U (en) | 2021-06-15 |
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| CN202021839458.3U Active CN213444809U (en) | 2020-08-28 | 2020-08-28 | Safe feeding system for transfer production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115180248A (en) * | 2022-07-15 | 2022-10-14 | 苏州富强科技有限公司 | Manual accessory filling device |
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2020
- 2020-08-28 CN CN202021839458.3U patent/CN213444809U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115180248A (en) * | 2022-07-15 | 2022-10-14 | 苏州富强科技有限公司 | Manual accessory filling device |
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