CN213414306U

CN213414306U - Cap placing system

Info

Publication number: CN213414306U
Application number: CN202021624760.7U
Authority: CN
Inventors: 罗邦毅; 封壮平; 徐龙龙
Original assignee: Hangzhou Youngsun Intelligent Equipment Co Ltd
Current assignee: Hangzhou Youngsun Intelligent Equipment Co Ltd
Priority date: 2020-08-07
Filing date: 2020-08-07
Publication date: 2021-06-11
Anticipated expiration: 2030-08-07

Abstract

The utility model provides a put the block system, including dividing cap mechanism, transporting mechanism and manipulator. The utility model discloses to the less block of thin material making, appearance, realized to the mechanized cap that divides of block, transport, put the block flow, the action is coordinated, efficient, space utilization is high, can imbed the packing assembly line.

Description

Cap placing system

Technical Field

The utility model relates to the field of packaging machinery, concretely relates to put block system.

Background

For the caps covering the bottle caps, tens of caps or even more caps are overlapped and sleeved together before the caps are separated. The original caps are manually divided, then manually capped, and then put into a conveying line to perform the next procedure. The cap is made of thin material, and is applied to the wine industry, the cap is sealed, and after the cap is manually covered, the cap is shrunk by heat shrinkage.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a can realize that mechanization puts block system of putting of block.

The cap placing system is characterized by comprising a cap separating mechanism, a conveying mechanism and a manipulator;

the cap separating mechanism comprises a plurality of groups of feeding channels and a plurality of groups of openable limiting channels, wherein the plurality of groups of feeding channels and the plurality of groups of openable limiting channels are arranged in a downward inclining manner and are connected in a front-back manner to form a plurality of groups of downward inclining feeding channels; a material taking door is arranged in front of the plurality of groups of limit channels which can be opened and closed;

the conveying mechanism comprises a suction head group, a rotating device and a translation device, wherein the rotating device is arranged on the translation device, the translation direction of the translation device is that the rotation device moves back and forth in a manner that the rotation device inclines upwards towards the feeding channel and inclines downwards away from the feeding channel, the rotation axis of the rotating device is perpendicular to the translation direction of the translation device, the suction head group is arranged on the rotating device, a plurality of suction heads in rows are arranged in the suction head group, the suction heads are provided with suction holes, and the arrangement of the suction heads corresponds to the feeding channel one by one;

the manipulator is including snatching the mechanism, it includes the fixed knot who is connected with the arm to snatch the mechanism, the manipulator snatchs the mechanism and drives actuating cylinder including rotating the support and rotating, sets up one row or several rows suction head at the end that rotates the support, it is corresponding with the suction head one-to-one on the transport mechanism suction head group to grab the head.

For the cap separating mechanism, the following further technical scheme can be adopted:

in the multiple groups of openable limiting channels, positioning structures are arranged among the groups.

The front end of the openable limiting channel is spaced from the material taking door by a certain distance, so that a part of the cover cap at the foremost end, which is close to the material taking door, is not directly clamped by the openable limiting channel.

The open-close limiting channel comprises a left movable mounting part and a right movable mounting part, the left movable mounting part and the right movable mounting part are respectively provided with a clamping cap folding limiting part, and the clamping cap folding limiting part of the left movable mounting part and the clamping cap of the right movable mounting part is combined with a clamp matched with a cap in a folding mode.

The openable and closable limiting channel comprises a left movable mounting part and a right movable mounting part, the left movable mounting parts of the openable and closable limiting channels of each group are connected together through a first nut and a screw rod group and determine the distance between the left movable mounting parts and the right movable mounting parts of the openable and closable limiting channels of each group are connected together through a second nut and the screw rod group and determine the distance between the right movable mounting parts and the screw rod group.

The opening and closing limiting channel comprises a left movable mounting part and a right movable mounting part, the left movable mounting parts of the opening and closing limiting channels are connected together, the right movable mounting parts of the opening and closing limiting channels are connected together, a first cylinder is arranged on the left side of the cap separating mechanism and connected with the left movable mounting part on the leftmost side, a second cylinder is arranged on the right side of the cap separating mechanism and connected with the right movable mounting part on the rightmost side.

The material taking door is a movable part which moves transversely, and a hole or a groove matched with the cap in size and a cap limiting position are arranged along the moving direction.

The cap separating mechanism is provided with an installation plate; the plurality of groups of feeding channels and the plurality of groups of openable limiting channels are arranged on the mounting plate; the mounting plate is used as a channel bottom plate of a plurality of groups of feeding channels and a plurality of groups of openable limiting channels.

The feeding channel comprises a left baffle and a right baffle, and the left baffle and the right baffle are arranged on the mounting plate of the cap separating structure in a left-right adjustable mode.

The multiple groups of openable limiting channels are provided with openable motion guide structures.

For the transport mechanism, the following further technical solutions may be adopted:

the conveying mechanism is evenly provided with a plurality of groups of suction heads along the rotating direction of the rotating device, the conveying mechanism is provided with a rotating support, and the rotating support is fixed with the rotating shaft of the rotating device.

The conveying mechanism is uniformly provided with three groups of suction heads along the rotating direction of the rotating device.

The suction head comprises a head matched with the inner cavity of the cap, the head comprises a top and a circle of side faces, and a plurality of grooves communicated with the top are formed in the side faces.

The head of the suction head is in a cone frustum shape, the back cone surface of the side surface is a circumferential continuous surface, and the circumferential continuous surface is in sealing fit with the opening of the cap.

The top and the side are provided with air suction holes.

The edge of the top part is arranged as a transition part which is in transition with the side surface; the communication between the grooves and the top is positioned at the edge of the top.

The translation direction is inclined to the horizontal plane and is consistent with the arrangement angle of the cap stack in front of the cap outlet.

And a motor of the rotating device is arranged on the translation device and translates along with the rotating device.

The conveying mechanism is further provided with a tensioning mechanism of the chain or belt transmission mechanism, the tensioning mechanism is provided with a tensioning wheel, the rack is provided with an elastic supporting mechanism, and the tensioning wheel is arranged on the elastic supporting mechanism.

For the manipulator, the following further technical solutions can be adopted:

the suction gripper head is provided with a cavity which is open towards the gripped object for access thereto.

The rotation driving cylinder is rotatably arranged on the fixing structure, a piston rod of the rotation driving cylinder is connected with the rotating support through a joint structure, and the rotating axis of the rotation driving cylinder is parallel to that of the rotating support.

The rear end of the rotary driving cylinder is rotatably connected with the fixed structure and is axially positioned between the fixed structure and the fixed structure by a positioning spacer sleeve, a piston rod of the rotary driving cylinder is connected with a connecting rod of the rotary support through a joint structure, and the connecting rod and the grabbing head are positioned on two sides of a rotary axis of the rotary support.

The downward facing profile of the cavity and the cap allows the cap to be drawn into the cavity and retain its profile.

The rotating support comprises a connecting rod, a rotating arm and a gripper head mounting seat, the connecting rod and the gripper head mounting seat are connected with the rotating arm, the rotating arm is rotatably connected with the fixed structure through a rotating shaft, and the connecting rod and the gripper head mounting seat are positioned on two sides of a rotating axis of the rotating support; the piston rods of the rotary driving cylinders are connected with the connecting rods through joint structures, and the grabbing heads are arranged on the grabbing head mounting seats in rows.

The fixing structure comprises a fixing plate, a cylinder support on the fixing plate and a connecting support on the fixing plate, the connecting support is connected with the rotating support, the cylinder support is located above the fixing plate, and the connecting support is located below the fixing plate.

The mechanical arm is a two-shaft mechanical arm; and the rotating axis of the rotating support is parallel to the two shafts in the two-shaft mechanical arm.

The mechanical arm grabbing mechanism is connected with the mechanical arm and is in butt joint with the suction head group of the conveying mechanism to move and place the cap to a specified position. The designated position is on the cover of the bottle on the conveying line or on the conveying line.

Owing to adopt the technical scheme of the utility model, the utility model discloses to the less block of thin material making, appearance, realized to the block mechanization divide the cap, transport, put the cap flow, the action is harmonious, efficient, space utilization is high, can imbed the packing assembly line.

Drawings

Fig. 1 is a schematic diagram of an embodiment of the present invention.

Fig. 2 is a schematic view of a bottle and cap.

Fig. 3 is a schematic view of an openable and closable limit channel in an embodiment of the cap separating mechanism of the present invention.

Fig. 4 is an exploded view of an openable and closable limit channel in an embodiment of the cap separating mechanism of the present invention.

Fig. 5 is a schematic view of an embodiment of the cap separating mechanism of the present invention.

Fig. 6 is a schematic plan view of the cap separating mechanism according to the embodiment of the present invention.

Fig. 7 is a perspective view of an embodiment of the transportation mechanism of the present invention.

Fig. 8 is an exploded view of the embodiment of the present invention shown in fig. 7.

Fig. 9 is a schematic view of the cap being sucked by the suction head of the conveying mechanism of the present invention.

Fig. 10 is a schematic view of a suction head of the transportation mechanism according to the present invention.

Fig. 11 is a perspective view of another embodiment of the conveying mechanism of the present invention.

Fig. 12 is a side view of the embodiment of fig. 11.

Fig. 13 is a schematic view of the robot grabbing mechanism and the robot arm of the present invention connected together.

Fig. 14 is one of the schematic diagrams of the robot grabbing mechanism of the present invention.

Fig. 15 is a second schematic view of the robot grabbing mechanism of the present invention.

Fig. 16 is an exploded view of the robot grabbing mechanism of the present invention.

Detailed Description

Reference is made to the accompanying drawings. The utility model provides a put block system, including dividing cap mechanism, transporting mechanism and manipulator. Reference numeral 103 is a wine bottle using the cap 101.

The cap separating mechanism comprises a plurality of groups of feeding channels 1 which are arranged in parallel and a plurality of groups of openable limiting channels which are arranged in parallel, wherein the groups of feeding channels 1 and the groups of openable limiting channels are arranged in a downward inclining way and are connected front and back to form a plurality of groups of feeding channels which are inclined downward; the front of the plurality of groups of limit channels which can be opened and closed is provided with a material taking door 3.

The cap separating mechanism is provided with a mounting plate 4; the plurality of groups of feeding channels 1 and the plurality of groups of openable limiting channels are arranged on the mounting plate 4; the mounting plate 4 is used as a channel bottom plate of a plurality of groups of feeding channels 1 and a plurality of groups of openable limiting channels.

The openable limiting channel comprises a left movable mounting part 21 and a right movable mounting part 22, the left movable mounting part 21 and the right movable mounting part 22 are respectively connected with cap stacking limiting

parts

23 and 24, and the cap stacking limiting

parts

23 and 24 of the left movable mounting part 21 and the right movable mounting part 22 are synthesized into a clamp matched with a cap stacking 100.

In the spacing passageway of multiunit openable and closeable, there is location structure between each group, and location structure can adopt nut and screw rod structure, like this, can also adjust the interval, adapts to the block 101 of variation in size. The feeding channel 1 comprises a left baffle 11 and a right baffle 12, the left baffle 11 and the right baffle 12 are arranged on the mounting plate 4 of the cap separating structure in a left-right adjustable mode through connecting long holes and bolts, the distance can be adjusted, and the cap separating structure is suitable for caps 101 with different sizes.

The left movable installation parts 21 of the openable and closable limit channels are connected together through the first nut 51 and the screw 52 and determine the distance between the left movable installation parts and the right movable installation parts, 22 are provided with through holes of the first screw 52, the right movable installation parts 22 of the openable and closable limit channels are connected together through the second nut 53 and the screw 54 and determine the distance between the right movable installation parts and the right movable installation parts, 21 are provided with through holes of the second screw 54.

Divide the left side of cap mechanism to set up first cylinder 61, first cylinder 61 is connected with leftmost left movable mounting part 21 divide the right side of cap mechanism to set up second cylinder 62, second cylinder 62 is connected with rightmost right movable mounting part 22, through the work of first cylinder 61, second cylinder 62, drives left movable mounting part 21, right movable mounting part 22 action and opens the spacing passageway that can open and shut, folds the spacing passageway that can open and shut and carry the cap and fold.

The multi-group opening and closing limiting channels are provided with opening and closing movement guide structures, each opening and closing movement guide structure comprises a guide column 71, each left movable installation part 21 and each right movable installation part 22 are penetrated by the guide columns 71, and the left movable installation parts 21 and the right movable installation parts 22 are provided with bearings 72 movably connected with the guide columns 71.

The material taking door 3 is a movable part which moves transversely and is driven by an air cylinder 30, and a hole or a groove 31 which is matched with the size of the cap 101 and a cap limiting position 32 are arranged on the material taking door 3 along the moving direction. The chatting door is mounted on the left and right sliding members 33, the cap separating mechanism is provided at both ends of the left and right sliding members 33, and the sliding member guide structures 34 are provided above the mounting plate 4.

The front end of the openable and closable limiting channel is spaced from the material taking door 3 by a certain distance, so that a part 102 of the foremost cap 101 near the material taking door is not directly clamped by the openable and closable limiting channel.

When the material taking door is used, the cap stack is placed in the feeding channel in a mode that the top of the cap 101 is at the back and the mouth part 104 is at the front, when the cap limiting position 32 of the material taking door 3 is blocked in front of the openable limiting channel, the openable limiting channel is opened, and the cap stack 100 slides downwards by means of gravity until the cap limiting position 32 is met. The openable/closable restricted passage is then closed to clamp the stack 100, while the part 102 of the cap located at the first, near the take-out gate, is not clamped, but is inserted only in the second cap, and when the openable/closable restricted passage is opened, the take-out gate 3 is moved until the hole or groove 31 is aligned with the front end of the openable/closable restricted passage, and the take-out gate 3 is opened, while the suction head of the transport mechanism described below can be inserted into the hole or groove 31 to take out the cap at the foremost end. The cap stack can be replenished into the charging channel at any time during use.

The utility model provides a transport mechanism includes suction head group, rotary device and translation device. Translation device installs in frame 105, divides the cap mechanism to do the utility model discloses a transport mechanism provides the cap that can be transported the mechanism and draw and fold foremost end cover cap 101. Rotating device installs on translation device, and translation device's translation direction upwards moves towards for the slope pay-off passageway keeps away from the pay-off passageway downwards with the slope and makes a round trip to displace, rotating device's rotation axis perpendicular to translation device's translation direction, the suction head group install on rotating device, set up a plurality of suction heads 201 of arranging into one row in the suction head group, suction head 201 sets up suction hole 210, the arrangement of a plurality of suction heads with pay-off passageway one-to-one, its range interval is the same with the arrangement mode, and through rotating device's rotation, suction head 201 can rotate to aim at the pay-off passageway and rotate to with the below manipulator grab head complex angle.

The conveying mechanism is uniformly provided with three groups of suction heads along the rotating direction of the rotating device so as to improve the working efficiency, the conveying mechanism is provided with a rotating support 202, the rotating support 202 is fixed with a rotating shaft 220 of the rotating device, each group of suction heads 201 are arranged on the rotating support 202 in rows, the suction heads 201 are provided with installation parts 217, and the installation parts 217 are connected with the rotating support 202.

The suction head 201 comprises a head part which is matched with the inner cavity of the cap, the diameter of the head part is generally slightly smaller than that of the inner cavity of the cap 101, the head part comprises a top part 211 and a circle of side surfaces 212, and a plurality of grooves 213 which are communicated with the top part 211 are arranged on the side surfaces 212. The groove 213 can play a role in compensation and limiting, and is used for absorbing the redundant part of the cap 101 larger than the head of the suction head when the suction head 201 adsorbs the cap, so that the cap 101 is prevented from being irregularly folded on the side surface of the suction head, and the application range of the suction head 201 to different caps is enlarged; meanwhile, the gripping force on the cap is increased through the concave-convex surface formed on the cap after adsorption, and the cap 101 can be quickly separated by utilizing the resilience of the cap 101 when being released. The edge of the top 211 is arranged as a transition point 215 with the side 212; the communication 216 of the grooves 213 with the top 211 is at the edge of the top.

The shape of the head of the suction head 201 is preferably a truncated cone, the rear conical surface 214 of the side surface 212 is a circumferentially continuous surface, and the circumferentially continuous conical surface 214 is used to be in sealing fit with the mouth 104 of the cap, i.e. the diameter of the base of the truncated cone is always larger than the diameter of the mouth of the cap to which it is applied. With the above configuration, the applicable range of the suction head 201 to different caps can be increased.

The top 211 and the side 212 may be provided with the suction holes 210.

The translation device is arranged by being inclined to the horizontal plane, the translation direction is inclined to the horizontal plane, and the translation direction is consistent with the arrangement angle of the cap stack in front of the cap outlet (consistent with the inclination angle of the feeding channel). The translation device comprises a translation driving cylinder 203, a translation mounting frame 231 and a guide rail 232, wherein the translation mounting frame 231 is connected with the driving cylinder 203 and the guide rail 232 in a sliding mode.

The motor 221 of the rotating device can be directly installed on the translation device and translates along with the rotating device, the mounting frame 231 is arranged on the translation device, the motor 221 is installed on the mounting frame 231, the bearing of the rotating shaft 220 is also installed on the mounting frame 231, and the motor 221 drives the rotating shaft 220 and the rotating support 202 to rotate by a required angle.

The motor 221 of the rotating device can also be mounted on the frame 105 without moving with the rotating device, the motor 221 of the rotating device is connected with the rotating shaft 220 of the rotating device through a chain transmission mechanism 222, the conveying mechanism is further provided with a tensioning mechanism of the chain transmission mechanism 222, the tensioning mechanism is provided with a tensioning sprocket 223, the frame 105 is provided with an elastic support mechanism 224, the tensioning sprocket 223 is arranged on the elastic support structure 224, when the driven sprocket 225 of the chain transmission mechanism 222 is displaced in a translation manner, the matching force between the chain and the tensioning sprocket 223 changes, the elastic support structure 224 responds accordingly, and under the action of the pressure spring 227 in the elastic support structure 224, the movable frame 226 in the elastic support structure and the tensioning sprocket 223 arranged thereon displace along the track 228 accordingly, so as to keep the chain tensioned.

The utility model discloses a manipulator, snatch the mechanism including the manipulator, the manipulator snatchs the mechanism and includes the fixed knot who is connected with arm 300 and construct, the fixed knot constructs cylinder support 311 on fixed plate 301 and fixed plate 301, linking bridge 312 on the fixed plate. The cylinder bracket 311 is positioned above the fixing plate 301, and the connecting bracket 312 is positioned below the fixing plate 301.

The manipulator grabbing mechanism comprises a rotating bracket and a rotating driving cylinder 302 thereof, wherein one row or a plurality of rows of suction-capable grabbing heads 304 are arranged at the tail end of the rotating bracket, and the suction-capable grabbing heads 304 are provided with concave cavities 340 which are opened to the grabbed objects for the grabbed objects to enter. The article may be the thin walled cap 101, and the shape of the cavity 340 and the cap 101 in a cap-down position (i.e., when applied to the cap of the bottle 103) match, such that the cap 101 can be drawn into the cavity 340 and retain the shape of the cap 101. The gripping heads 304 correspond to the suction heads 201 on the suction head group of the conveying mechanism one by one, and the arrangement distance and the arrangement mode are the same.

The rear end of the rotation driving cylinder 302 is rotatably connected with the cylinder support 311 of the fixed structure and is axially positioned between the cylinder support 311 of the fixed structure by a positioning spacer 321, and the rotation axis of the rotation driving cylinder 302 is parallel to the rotation axis of the rotation support.

The rotating bracket comprises a connecting rod 331, a rotating arm 332 and a gripper head mounting seat 333, the connecting rod 331 and the gripper head mounting seat 333 are connected with the rotating arm 332, the rotating arm 332 is rotatably connected with the connecting bracket 312 in the fixed structure through a rotating shaft 330, and the connecting rod 331 and the gripper head mounting seat 333 are positioned at two sides of the rotating axis of the rotating bracket; the piston rods of the rotary drive cylinders 302 are connected to the connecting rod 331 via a joint structure 320, and the grippers 304 are arranged in a row on the gripper head mounts 333. Reference numeral 341 is a vent hole of the gripper head 304.

The robotic arm 300 is a two-axis robotic arm. And the rotating axis of the rotating support is parallel to the two shafts in the two-shaft mechanical arm. The robotic gripper mechanism is coupled to a robotic arm 300 that interfaces with a conveyor mechanism to displace a plurality of caps in groups onto bottles 103 on a packaging conveyor line, onto caps of the bottles, or onto another conveyor line 400 associated with the bottles. The section of the packaging line corresponding to the cap placing section is a generally straight line, and the direction of the feeding channel 1 is preferably perpendicular to the section of the line (or perpendicular to the bottle conveying direction of the corresponding bottle conveying line), or the rotation axis of the rotating device of the conveying mechanism is preferably parallel to the section of the conveying line or the conveying direction.

In conclusion, the capping suction head can realize the following mechanized capping method:

sequentially nesting and stacking the caps 101, putting and continuously supplementing the cap stacks 100 into a plurality of groups of downward-inclined feeding channels 1, wherein in the feeding channels 1, the tops of the caps are at the back, and the cap openings 104 are at the front; in the cap stack in the feeding channel, the cap at the foremost end is in an unclamped state and is in a separable state;

taking out the cap 101 at the forefront end from each material taking channel 1 at one time through a suction head group on a conveying mechanism, and conveying the taken-out cap 101 to a position where the cap 101 can be grabbed by a manipulator, wherein in the conveying mechanism, the cap 101 is in a state that the outer surface is exposed and the inner surface is sucked;

taking the caps on the suction head group away at one time through a head grabbing mechanism on the manipulator, wherein the outer surface of the cap 101 is sucked by the head grabbing mechanism in the manipulator head grabbing mechanism;

the caps are put in the given position by the transfer of the robot, i.e. a plurality of caps are displaced in groups onto the bottles 103 on the packaging line, on the caps of the bottles, or on another line 400 associated with the bottles.

The above description is only for the specific embodiment of the present invention, but the structural features of the present invention are not limited thereto, and any person skilled in the art is in the field of the present invention, and all the changes or modifications are covered in the protection scope of the present invention.

Claims

1. The cap placing system is characterized by comprising a cap separating mechanism, a conveying mechanism and a manipulator;

2. The system of claim 1, wherein the openable/closable restraint channel is spaced from the access door at a front end thereof such that a portion of the forwardmost closure proximate the access door is not directly gripped by the openable/closable restraint channel.

3. The system of claim 1, wherein the openable and closable limiting channel comprises a left movable mounting member and a right movable mounting member, the left movable mounting member and the right movable mounting member are respectively provided with a cap stack limiting member, and the cap stack limiting members of the left movable mounting member and the right movable mounting member are combined to form a clamp adapted to a cap stack.

4. The system of claim 1, wherein the take gate is a movable member that moves laterally, and has a hole or slot sized to fit the cap and a cap retention location along the direction of movement.

5. The capping system of claim 1 wherein the transport mechanism includes a plurality of sets of tips disposed uniformly along the direction of rotation of the rotating device, the transport mechanism including a rotating rack secured to the axis of rotation of the rotating device.

6. The capping system of claim 1 wherein the tip comprises a head portion that fits into the interior cavity of the cap, the head portion comprising a top portion and a ring of side surfaces, and wherein the side surfaces are provided with a plurality of grooves that open into the top portion.

7. The capping system of claim 6 wherein the tip portion of the suction head is frustoconical and the rear conical surface of the side surface is circumferentially continuous and sealingly engages the mouth of the cap with the circumferentially continuous surface.

8. The capping system of claim 1 wherein said suction-able gripping head defines a cavity open to the article being gripped for access thereto.

9. The capping system of claim 1 wherein said robotic arm is a two-axis robotic arm; and the rotating axis of the rotating support is parallel to the two shafts in the two-shaft mechanical arm.

10. The system for placing caps of claim 1 wherein said robotic grasping mechanism is coupled to a robotic arm for engaging a group of suction heads of the transport mechanism to displace caps to a desired position.