CN213398431U - Carbon-based catalyst performance test device - Google Patents
Carbon-based catalyst performance test device Download PDFInfo
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- CN213398431U CN213398431U CN202022421229.6U CN202022421229U CN213398431U CN 213398431 U CN213398431 U CN 213398431U CN 202022421229 U CN202022421229 U CN 202022421229U CN 213398431 U CN213398431 U CN 213398431U
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 61
- 229910052799 carbon Inorganic materials 0.000 title claims abstract description 57
- 239000003054 catalyst Substances 0.000 title claims abstract description 57
- 238000011056 performance test Methods 0.000 title claims abstract description 9
- 238000011069 regeneration method Methods 0.000 claims abstract description 65
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 51
- 239000003546 flue gas Substances 0.000 claims abstract description 51
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 39
- 238000010438 heat treatment Methods 0.000 claims abstract description 33
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 18
- 230000008929 regeneration Effects 0.000 claims abstract description 18
- 238000012360 testing method Methods 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 16
- 230000001172 regenerating effect Effects 0.000 claims abstract description 9
- 230000001105 regulatory effect Effects 0.000 claims description 26
- 239000000779 smoke Substances 0.000 claims description 7
- 238000004868 gas analysis Methods 0.000 claims description 4
- 230000003014 reinforcing effect Effects 0.000 claims description 3
- 239000007789 gas Substances 0.000 abstract description 11
- 239000003344 environmental pollutant Substances 0.000 abstract description 8
- 231100000719 pollutant Toxicity 0.000 abstract description 8
- 238000003795 desorption Methods 0.000 abstract description 6
- 238000006477 desulfuration reaction Methods 0.000 description 10
- 230000023556 desulfurization Effects 0.000 description 10
- 238000001179 sorption measurement Methods 0.000 description 6
- 239000003610 charcoal Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 229910001873 dinitrogen Inorganic materials 0.000 description 4
- 238000004458 analytical method Methods 0.000 description 3
- 230000003197 catalytic effect Effects 0.000 description 3
- 238000006555 catalytic reaction Methods 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000005815 base catalysis Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000012159 carrier gas Substances 0.000 description 1
- 238000010531 catalytic reduction reaction Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000003009 desulfurizing effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000011946 reduction process Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
- 238000004056 waste incineration Methods 0.000 description 1
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Abstract
A carbon-based catalyst performance test device comprises a fixed bed desulfurization-regeneration tower, a flue gas system, a regeneration heating system and a regeneration system; a fixed bed is arranged in the fixed bed desulfurization-regeneration tower, the fixed bed desulfurization-regeneration tower is provided with a flue gas inlet, a material outlet, a flue gas outlet and a material inlet, and a hot air inlet and a hot air outlet; the flue gas system comprises an inlet flue, an outlet flue and a booster fan, wherein the inlet flue and the outlet flue are respectively connected with a flue gas inlet and a flue gas outlet, and the booster fan is arranged on the inlet flue; the regenerative heating system comprises a hot air circulating pipeline, a cold air inlet pipeline, an air outlet pipeline, a circulating fan and an electric heater, wherein the cold air inlet pipeline, the air outlet pipeline, the circulating fan and the electric heater are connected to the air circulating pipeline; the regeneration system comprises a nitrogen tank, a nitrogen inlet pipeline and a desorption gas inlet and outlet pipeline, wherein the nitrogen tank is connected with the flue gas inlet through the nitrogen inlet pipeline, and the desorption gas inlet and outlet pipeline is connected with the outlet flue. The device is used for testing the capability of the carbon-based catalyst in removing various pollutants in the flue gas.
Description
Technical Field
The utility model relates to a carbon-based catalyst performance test device belongs to the environmental engineering field.
Background
The carbon-based catalyst is a novel carbon-based adsorption material and is used for adsorbing SO2And the like have stronger adsorption catalysis. As the carbon-based catalyst is more pressure-resistant, wear-resistant and impact-resistant than active carbon, the specific surface area of the carbon-based catalyst is smaller than that of the active carbon, but a large number of desulfurization active points are formed on the surface of the carbon-based catalyst in the preparation process, SO that SO is generated2Is easy to be catalyzed and oxidized and adsorbed on the surface of the catalystThe desulfurization performance of the carbon-based catalyst is not inferior to that of activated carbon, and the carbon-based catalyst is superior to the activated carbon in the aspects of strength and economy, so that the carbon-based catalyst is more suitable for being applied to large desulfurization devices.
The carbon-based catalyst dry method flue gas pollutant control technology can realize the integration of desulfurization and denitrification and also can remove smoke dust and SO3And heavy metals and the like. The technology basically does not consume water, saves a large amount of water resources, has high desulfurization efficiency, and the desulfurization byproduct is high-concentration SO2Convenient resource utilization and wide application prospect in a plurality of fields such as electric power, waste incineration and the like.
The carbon-based catalyst flue gas desulfurization and denitrification technology principle is as follows: SO in the flue gas under the adsorption and catalysis of the carbon-based catalyst2And O2And H2O reacts to generate H2SO4,H2SO4Adsorbing on the surface of the carbon-based catalyst; simultaneously, NOx in the flue gas and ammonia gas are subjected to catalytic reduction reaction to generate N by utilizing the catalytic performance of the carbon-based catalyst2And the desulfurization and denitrification of the flue gas are realized. And regenerating the carbon-based catalyst subjected to the adsorption catalysis reaction and then recycling.
The performance of the carbon-based catalyst is the key of the desulfurization and denitrification technology by the carbon-based catalytic method. Therefore, it is necessary to test and verify the performance of the catalyst to provide a reference for the design of critical equipment.
SUMMERY OF THE UTILITY MODEL
The utility model discloses a solve the problem that exists among the prior art, provide a charcoal base catalyst performance test device that charcoal base catalysis flue gas purification technique's absorption and regeneration function combine in same fixed bed.
In order to achieve the above object, the utility model provides a technical scheme does: a carbon-based catalyst performance test device comprises a fixed bed desulfurization-regeneration tower, a flue gas system, a regeneration heating system and a regeneration system;
the fixed bed desulfurization-regeneration tower is internally provided with a fixed bed, the bottom of the fixed bed desulfurization-regeneration tower is provided with a flue gas inlet and a material outlet, the top of the fixed bed desulfurization-regeneration tower is provided with a flue gas outlet and a material inlet, and two sides of the fixed bed desulfurization-regeneration tower are respectively provided with a hot air inlet and a hot air outlet;
the flue gas system comprises an inlet flue, an outlet flue and a booster fan, wherein the inlet flue and the outlet flue are respectively connected with a flue gas inlet and a flue gas outlet, and the booster fan is arranged on the inlet flue;
the regenerative heating system comprises a cold air inlet pipeline, a hot air circulating pipeline, an air outlet pipeline, a circulating fan and an electric heater, wherein two ends of the hot air circulating pipeline are respectively connected with a hot air inlet and a hot air outlet;
the regeneration system comprises a nitrogen tank, a nitrogen inlet pipeline and a gas analysis inlet and outlet pipeline, the nitrogen tank is connected with a flue gas inlet through the nitrogen inlet pipeline, and the gas analysis inlet and outlet pipeline is connected with an outlet flue.
The technical scheme is further designed as follows: the fixed bed desulfurization-regeneration tower is characterized in that a perforated plate is arranged at the bottom of the fixed bed inside the fixed bed desulfurization-regeneration tower, a plurality of through holes are formed in the perforated plate, and a hood is arranged at the through holes of the perforated plate.
And a plurality of layers of air heating coils are arranged in the fixed bed, and two ends of each air heating coil are respectively connected with the hot air inlet and the hot air outlet.
The spacing between adjacent air heating coils is greater than 200 mm.
Both sides of the fixed bed desulfurization-regeneration tower are provided with side headers, the side headers on both sides are respectively connected with a hot air inlet and a hot air outlet, and the air heating coil is connected with the side headers on both sides.
And reinforcing ribs are arranged at the bottom of the air heating coil in the fixed bed desulfurization-regeneration tower.
Three temperature measuring points are arranged in the fixed bed desulfurization-regeneration tower from top to bottom, and two temperature measuring devices are oppositely arranged at each temperature measuring point of the fixed bed desulfurization-regeneration tower.
And observation ports are arranged at the top and the bottom of the fixed bed desulfurization-regeneration tower.
The inlet flue is provided with a flow regulating valve, and the inlet flue and the outlet flue are both provided with smoke component measuring holes.
The regenerative heating system further comprises a flow regulating branch pipe, the flow regulating branch pipe is connected in parallel to the hot air circulating pipeline, and flow regulating valves are arranged on the flow regulating branch pipe and the hot air circulating pipeline.
The utility model has the advantages that:
1. the utility model provides a carbon-based catalyst performance test device. The device is used for testing the capability of the carbon-based catalyst in removing various pollutants, such as SO, in the flue gas of the coal-fired power plant2NOx, particulate matters and the like can provide powerful reference for key equipment of the carbon-based catalytic flue gas purification technology.
2. The utility model discloses in the device combines the absorption and the regeneration function of charcoal base catalysis method gas cleaning technique to same fixed bed, when accomplishing inspection charcoal base catalyst adsorption efficiency, compromise its economic nature, area is little, and material consumption is few, but reuse rate is high. The device provides a temperature condition for pollutant analysis through the regenerative heating system; meanwhile, the carbon-based catalyst can be regenerated and recycled, the times of filling and unloading the carbon-based catalyst are reduced, and the test can be conveniently and repeatedly carried out.
3. The utility model discloses among the regenerative heating system, set up the flow control branch pipe, when the skew best operating mode of main line fan, through adjusting valve on the flow control branch pipe, can realize offering under the prerequisite of the less air mass flow of fixed bed desulfurization-regeneration tower, guarantee great pressure head simultaneously to can make the main line fan move all the time under best operating mode, solved under "low discharge-big pressure head" operating mode, the problem of fan lectotype difficulty.
Drawings
FIG. 1 is a schematic view of a fixed bed desulfurization-regeneration tower in an embodiment of the present invention;
FIG. 2 is a schematic view of the multi-well plate of FIG. 1;
FIG. 3 is a schematic view of the hood of FIG. 1;
fig. 4 is a schematic structural diagram of a carbon-based catalyst performance testing apparatus according to an embodiment of the present invention.
In the figure: 1-a booster fan; 2-fixed bed desulfurization-regeneration tower; 22-a multi-well plate; 23-a hood; 24-reinforcing ribs; 25-air heating pipes; 3-a flow regulating valve; 4-measuring the smoke components; 5-adjusting the valve; 6-closing the valve; 7-circulating fan 8-flow regulating branch pipe; 9-an electric heater; 10-a flow regulating valve; 11-air outlet valve; a 12-nitrogen tank; 13-a regulating valve;
a-a flue gas inlet; b-a material outlet; c-a second viewing port; d-a hot air inlet; e-a hot air outlet; f-a flue gas outlet; g-a first viewing port; h-material import.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
Examples
As shown in fig. 1 and 4, the carbon-based catalyst performance test apparatus of the present embodiment includes a fixed bed desulfurization-regeneration tower 2, a flue gas system, a regeneration heating system, and a regeneration system.
The fixed bed desulfurization-regeneration tower 2 is characterized in that the main body is of a cylindrical structure, the upper part and the lower part of the fixed bed desulfurization-regeneration tower are respectively of a conical section structure, a fixed bed is arranged in the fixed bed desulfurization-regeneration tower 2, a flue gas inlet a and a material outlet b are arranged at the bottom of the fixed bed desulfurization-regeneration tower, a flue gas outlet f and a material inlet h are arranged at the top of the fixed bed desulfurization-regeneration tower, and a hot air inlet d and a hot. Inside the fixed bed desulfurization-regeneration tower 2 is equipped with perforated plate 22 in the fixed bed bottom for support the charcoal base catalyst layer, combine fig. 2 and fig. 3 to show, be equipped with a plurality of through-holes on the perforated plate 22, perforated plate 22 is provided with hood 23 in through-hole department, hood 23 covers on the through-hole, and hood 23 internal diameter is greater than the through-hole external diameter, and the flue gas is in the fixed bed desulfurization-regeneration tower 2 is got into through hood 23.
Be equipped with a plurality of layers of air heating coil 25 in the fixed bed, fixed bed desulfurization-regenerator both sides all are equipped with the side header, both sides the side header is connected with hot-air inlet d and hot-air outlet f respectively, air heating coil 25 is connected with the side header of both sides, and then is connected with hot-air inlet d and hot-air outlet f. The spacing between two adjacent air heating coils 25 in this embodiment is greater than 200 mm. And reinforcing ribs 24 are arranged at the bottom of each air heating coil 25 in the fixed bed desulfurization-regeneration tower 1 and used for supporting the air heating coils 25.
In the test device of the embodiment, before the test, the carbon-based catalyst is filled from the upper material inlet h; after the test, the carbon-based catalyst is discharged from a material outlet b at the bottom, and a material inlet gate valve and a material outlet gate valve are arranged at the upper part and the lower part of the fixed bed desulfurization-regeneration tower 2 and are used for loading, supplementing and unloading; the flue gas enters from a flue gas inlet a at the bottom of the regeneration tower, passes through the carbon-based catalyst layer and is discharged from a flue gas outlet f at the upper part; when the carbon-based catalyst is regenerated, hot air enters the air heating coil 25 through the hot air inlet d, exchanges heat and is discharged through the hot air outlet e.
SO in flue gas in this example2The pollutants can be removed in the fixed bed, and simultaneously, the carbon-based catalyst in the device can also be regenerated in the bed, namely, high-temperature air is utilized to exchange heat with the carbon-based catalyst in the bed, the carbon-based catalyst is heated to more than 400 ℃, SO that the carbon-based catalyst is regenerated, and the enriched SO is analyzed2And (4) discharging the gas.
In the embodiment, three temperature measuring points are arranged in the fixed bed desulfurization-regeneration tower 2 from top to bottom, the overhanging length of each temperature measuring point is greater than 250mm, and two temperature measuring devices are oppositely arranged at each temperature measuring point of the fixed bed desulfurization-regeneration tower and are used for measuring the temperature of the carbon-based catalyst in different height directions of the bed body.
The top and the bottom of the fixed bed desulfurization-regeneration tower 2 are respectively provided with a first observation port g and a second observation port c.
Referring to fig. 4, the flue gas system in this embodiment includes a booster fan 1, a flow regulating valve 3, a flue gas component measuring hole 4, an inlet flue and an outlet flue, where the inlet flue and the outlet flue are respectively connected to a flue gas inlet a and a flue gas outlet f, the flow regulating valve 3, the booster fan 1 and the flue gas component measuring hole 4 are sequentially disposed on the inlet flue along a flue gas flowing direction, and the inlet flue is further provided with instruments such as a temperature meter, a pressure meter, a flow meter, and the like; the outlet flue is provided with a flue gas component measuring hole and a temperature and pressure instrument. The smoke components passing through the carbon-based catalyst are compared through the smoke component measuring holes 4 on the inlet flue and the outlet flue, so that the capability of the carbon-based catalyst in removing various pollutants in the smoke of the coal-fired power station is tested.
The flue gas system leads the original flue gas to be treated to a fixed bed desulfurization-regeneration tower 2 through a booster fan 1, and the flue gas is sent back to the original flue through an outlet pipeline after being purified.
The regenerative heating system comprises a hot air circulating pipeline, a cold air inlet pipeline, a regulating valve 5, an air outlet pipeline, a shut-off valve 6, a circulating fan 7, a flow regulating branch pipe 8 and an electric heater 9, wherein two ends of the hot air circulating pipeline are respectively connected with a hot air inlet d and a hot air outlet e to form a circulating loop together with an air heating coil 25; the cold air inlet pipeline is connected with the hot air circulating pipeline, the regulating valve 5 is arranged on the cold air inlet pipeline, the air outlet pipeline is connected to the position, close to the hot air outlet e, of the hot air circulating pipeline, the air outlet pipeline is provided with an air outlet valve 11, the hot air circulating pipeline is provided with a shut-off valve 6, a circulating fan 7, an electric heater 9 and a flow regulating valve 10, and the hot air circulating pipeline is provided with a temperature instrument and a pressure instrument close to the position, close to the hot air inlet d and the position, close to the hot air outlet e.
In this embodiment, the hot air circulation pipeline is further connected in parallel with a flow regulating branch pipe 8, and the flow regulating branch pipe 8 is also provided with a flow regulating valve.
The regeneration heating system in this embodiment can realize the temperature rise and temperature reduction process of the catalyst in the fixed bed desulfurization-regeneration tower 2.
A temperature rising and heating process: when the adsorption of the carbon-based catalyst in the desulfurizing tower to the pollutants is close to saturation, the test enters an analysis stage. And (3) opening a circulating fan 7, starting an electric heater 9, enabling hot air to enter the fixed bed desulfurization-regeneration tower 2, heating the carbon-based catalyst to a temperature above 400 ℃ through a heat exchange pipeline, and controlling the flow of the hot air through a flow regulating valve 10 and a flow regulating branch pipe 8 to finish the analysis and regeneration of the carbon-based catalyst pollutants. And (3) cooling: and closing the pipeline circulation shutoff valve 6, opening the cold air inlet valve 5 and the air outlet valve 11, starting the circulating fan 7, introducing cold air, and cooling the fixed bed desulfurization-regeneration tower and the carbon-based catalyst through the heat exchange pipeline.
The regeneration system in this embodiment includes a nitrogen tank 12, a regulating valve 13, a nitrogen pipe, and a desorbed gas outlet pipe. Nitrogen gas jar 12 passes through the nitrogen gas pipeline and is connected with flue gas entry a, and governing valve 13 sets up on the nitrogen gas pipeline, still is equipped with the flow instrument on the nitrogen gas pipeline, and analytic gas outlet pipe says and is connected with exhanst gas outlet f, is equipped with pressure and temperature instrument on the analytic gas outlet pipe way.
And in the high-temperature desorption process of the carbon-based catalyst in the regeneration tower, opening a valve of the nitrogen tank 12, introducing protective nitrogen, taking the desorption gas out of the desulfurization tower by using the nitrogen as the protective gas and the carrier gas, and discharging the desorption gas through a desorption outlet pipeline.
The technical scheme of the utility model is not limited to above-mentioned each embodiment, and the technical scheme that all adopt to equate substitution mode to obtain all falls the utility model discloses the within range that claims.
Claims (10)
1. A carbon-based catalyst performance test device is characterized in that: comprises a fixed bed desulfurization-regeneration tower, a flue gas system, a regeneration heating system and a regeneration system;
the fixed bed desulfurization-regeneration tower is internally provided with a fixed bed, the bottom of the fixed bed desulfurization-regeneration tower is provided with a flue gas inlet and a material outlet, the top of the fixed bed desulfurization-regeneration tower is provided with a flue gas outlet and a material inlet, and two sides of the fixed bed desulfurization-regeneration tower are respectively provided with a hot air inlet and a hot air outlet;
the flue gas system comprises an inlet flue, an outlet flue and a booster fan, wherein the inlet flue and the outlet flue are respectively connected with a flue gas inlet and a flue gas outlet, and the booster fan is arranged on the inlet flue;
the regenerative heating system comprises a cold air inlet pipeline, a hot air circulating pipeline, an air outlet pipeline, a circulating fan and an electric heater, wherein two ends of the hot air circulating pipeline are respectively connected with a hot air inlet and a hot air outlet;
the regeneration system comprises a nitrogen tank, a nitrogen inlet pipeline and a gas analysis inlet and outlet pipeline, the nitrogen tank is connected with a flue gas inlet through the nitrogen inlet pipeline, and the gas analysis inlet and outlet pipeline is connected with an outlet flue.
2. The carbon-based catalyst performance testing apparatus according to claim 1, wherein: the fixed bed desulfurization-regeneration tower is characterized in that a perforated plate is arranged at the bottom of the fixed bed inside the fixed bed desulfurization-regeneration tower, a plurality of through holes are formed in the perforated plate, and a hood is arranged at the through holes of the perforated plate.
3. The carbon-based catalyst performance testing apparatus according to claim 1, wherein: and a plurality of layers of air heating coils are arranged in the fixed bed, and two ends of each air heating coil are respectively connected with the hot air inlet and the hot air outlet.
4. The carbon-based catalyst performance testing apparatus according to claim 3, characterized in that: the spacing between adjacent air heating coils is greater than 200 mm.
5. The carbon-based catalyst performance testing apparatus according to claim 4, wherein: both sides of the fixed bed desulfurization-regeneration tower are provided with side headers, the side headers on both sides are respectively connected with a hot air inlet and a hot air outlet, and the air heating coil is connected with the side headers on both sides.
6. The carbon-based catalyst performance testing apparatus according to claim 5, wherein: and reinforcing ribs are arranged at the bottom of the air heating coil in the fixed bed desulfurization-regeneration tower.
7. The carbon-based catalyst performance testing apparatus according to claim 1, wherein: three temperature measuring points are arranged in the fixed bed desulfurization-regeneration tower from top to bottom, and two temperature measuring devices are oppositely arranged at each temperature measuring point of the fixed bed desulfurization-regeneration tower.
8. The carbon-based catalyst performance testing apparatus according to claim 1, wherein: and observation ports are arranged at the top and the bottom of the fixed bed desulfurization-regeneration tower.
9. The carbon-based catalyst performance testing apparatus according to claim 1, wherein: the inlet flue is provided with a flow regulating valve, and the inlet flue and the outlet flue are both provided with smoke component measuring holes.
10. The carbon-based catalyst performance testing apparatus according to claim 1, wherein: the regenerative heating system further comprises a flow regulating branch pipe, the flow regulating branch pipe is connected in parallel to the hot air circulating pipeline, and flow regulating valves are arranged on the flow regulating branch pipe and the hot air circulating pipeline.
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