CN213383103U

CN213383103U - Steel wire non-woven fabrics hangs tight area forming system

Info

Publication number: CN213383103U
Application number: CN202021333867.6U
Authority: CN
Inventors: 周庆华
Original assignee: Jiangyin Lier Packing Co ltd
Current assignee: Jiangyin Lier Packing Co ltd
Priority date: 2020-07-09
Filing date: 2020-07-09
Publication date: 2021-06-08
Anticipated expiration: 2030-07-09

Abstract

The utility model relates to a steel wire non-woven fabrics hangs tight area forming system, steel wire non-woven fabrics hangs tight area forming system contains unwinding mechanism, heating device, sheeting mechanism, cooling device (5), tractor, die-cut device and conveyor. The utility model thermally laminates the plastic-coated steel wire coated with a layer of modified PP plastic with the PP non-woven fabric, and because the molecular structures of the modified PP plastic and the PP non-woven fabric are similar, the bonding force between the thermally laminated steel wire and the non-woven fabric is far greater than that of glue, and the automatic control of the thermal lamination process ensures the lamination quality, thereby avoiding the risk of degumming and invalidation; by adopting the novel cooling device, the cooling efficiency is greatly improved, the cooling uniformity is improved, and the product quality is improved; the whole process is automatic, the production efficiency is high, and the cost is low.

Description

Steel wire non-woven fabrics hangs tight area forming system

Technical Field

The utility model relates to a steel wire non-woven fabrics hangs tight area forming system and technology belongs to car seat and hangs tight area processing technology field.

Background

The non-woven fabric part of the hoisting belt is sewn on the seat fabric, and the reinforcing strip part is connected with the framework of the seat, so that the fabric is fixed on the seat.

The steel wire non-woven fabrics sling is as strengthening the strip with the steel wire, and the non-woven fabrics area is compound forms together, and patent (201420238708.6) discloses a processingequipment who forms the sling with glue complex for wire and non-woven fabrics, all leans on glue to be stained with between non-woven fabrics and the wire, non-woven fabrics and the non-woven fabrics, has the risk of coming unstuck inefficacy in the occasion of meetting stronger pulling force.

The production of the existing steel wire non-woven fabric hoisting belt is mainly completed through manual operation, only partial links are used for automatic production, and the production efficiency is very low; moreover, glue is mostly adopted for pasting, so that quality problems such as nonuniform pasting, degumming and the like easily occur, and in addition, the glue also has the problem of environmental pollution; the production process of the prior art adopts air cooling, so that the cooling efficiency is poor, and the problem of product quality caused by uneven cooling is easy to generate.

Disclosure of Invention

An object of the utility model is to overcome the aforesaid not enough, provide a steel wire non-woven fabrics that non-woven fabrics pasted evenly firm, the even high efficiency of cooling, production process automation, production efficiency height, environment friendly hangs tight area forming system.

The purpose of the utility model is realized like this:

a forming system of a steel wire non-woven fabric sling belt comprises an unreeling mechanism, a heating device, a tabletting mechanism, a cooling device, a tractor, a punching device and a conveying device; the unwinding mechanism, the heating device, the tabletting mechanism, the cooling device, the traction machine, the punching device and the conveying device are sequentially arranged;

the heating device comprises a heating air supply device, a main pipeline and a branch pipe; one end of the branch pipe is communicated with the middle part of the main pipeline, and the other end of the branch pipe is connected with an air outlet of the heating air supply device; heat insulation materials are arranged in the pipe walls of the main pipeline and the branch pipes;

the tablet pressing mechanism comprises a flanging mechanism, a first clamping wheel, a tablet pressing and heating device, a pressing wheel and a second clamping wheel; the edge folding mechanism, the first clamping wheel, the tablet heating device, the pressing wheel and the second clamping wheel are sequentially arranged; the edge folding mechanism comprises a V-shaped concave wheel and a V-shaped cam, the V-shaped concave wheel and the V-shaped cam are arranged up and down correspondingly, and a V-shaped groove of the V-shaped concave wheel is matched with a V-shaped bulge of the V-shaped cam; the upper parts of the first clamping wheel and the second clamping wheel are provided with annular grooves; the tabletting heating device comprises an electric heating plate, a left binding post, a right binding post, a left sliding groove, a right sliding groove, a limiting bolt and an insulating base; two ends of the electric heating sheet are vertically welded and installed at the end parts of the left binding post and the right binding post respectively; the left wiring terminal and the right wiring terminal are respectively embedded in the left sliding groove and the right sliding groove in a sliding mode, threaded counter bores in the horizontal direction are respectively arranged at two end portions of the left wiring terminal and the right wiring terminal, vertical threaded through holes are respectively arranged in the middle portions of the left wiring terminal and the right wiring terminal, and the limiting bolts are arranged in the vertical threaded through holes; the left sliding groove and the right sliding groove are fixedly arranged on the insulating base; the top of the V-shaped cam protrusion, the annular groove of the first clamping wheel, the top of the electric heating sheet, the top of the pressing wheel and the annular groove of the second clamping wheel are all superposed with a production running line of the plastic-coated steel wire;

the cooling device is provided with a cooling through hole and a material through hole along the longitudinal direction; the material through hole is provided with an open slot along the longitudinal direction; two ends of the cooling through hole are connected with a cooling water pipe; the production line for the cooling device steel wire non-woven fabric sling belt comprises a plurality of sets of cooling devices, and sling belt guide devices are arranged between adjacent cooling devices;

the punching device comprises a punching platform, a pinch roll, a punching mechanism and a cutting mechanism; the punching platform comprises a punching base and a punching beam, and the punching beam is arranged right above the punching base; the pinch roll, the punching mechanism and the cutting mechanism are sequentially arranged on the punching platform; the stamping mechanism comprises a stamping module, a pressing block, a limiting rod and a stamping cylinder; the punching module is slidably mounted on the punching base through a base pressing plate and a base bolt; the pressing block is arranged between the stamping module and the stamping beam; the lower end of the limiting rod is arranged on the pressing block, and the upper end of the limiting rod is arranged in a limiting through hole in the punching cross beam in a sliding mode; the fixed end of the stamping cylinder is arranged on the stamping beam, and the movable end of the stamping cylinder penetrates through the stamping beam and is connected with the pressing block; the cutting mechanism comprises a cutting module and a cutting cylinder; the cutting module is arranged on the punching base; the fixed end of the cutting cylinder is arranged on the punching cross beam, and the movable end of the cutting cylinder penetrates through the punching cross beam and is connected with the cutting module; the punching device comprises a plurality of sets of punching mechanisms; the stamping module comprises a stamping lower die, a stamping upper die, a stamping knife, a stamping spring and a stamping limit bolt; a stamping material groove is formed in the stamping lower die; the stamping lower die and the stamping upper die are connected with a stamping limiting bolt through a stamping spring; the stamping lower die and the stamping upper die are respectively provided with a stamping knife guide groove through hole at corresponding positions, the stamping material groove is vertical to the stamping knife guide groove through hole, the upper part of the stamping knife is fixedly arranged in the stamping knife guide groove through hole of the stamping upper die, the lower part of the stamping knife is embedded in the stamping knife guide groove through hole of the stamping lower die in a sliding manner, the cross sections of the stamping knife and the stamping knife guide groove through holes are consistent with the shape of a hole position on the steel wire hoisting belt, and the cross sections of the stamping knife and the stamping knife guide groove through holes can be waist-shaped, circular or triangular; the cutting-off module comprises a cutting-off lower die, a cutting-off upper die, a cutting-off knife, a cutting-off spring and a cutting-off limiting bolt; a cutting material groove is formed in the cutting lower die; the cutting lower die and the cutting upper die are connected with a cutting limit bolt through a cutting spring; the cutting lower die is provided with a cutting knife guide groove through hole, and the cutting material groove is vertical to the cutting knife guide groove through hole; the upper part of the cutting-off knife is fixedly arranged on the cutting-off upper die, and the lower part of the cutting-off knife is embedded in the through hole of the guide groove of the cutting-off knife in a sliding manner; a material receiving groove is arranged right below the stamping lower die and the cutting lower die; the axes of the stamping material groove and the cutting material groove are superposed with the running axis of the steel wire fastening belt;

the conveying device comprises a conveying mechanism and a signal sensor; the signal sensor is arranged right above the conveying mechanism, and the distance between the signal sensor and the cutting mechanism is consistent with the specification and length of the hoisting belt; the conveying mechanism comprises a conveying belt, a driving wheel, a driven wheel and a tension wheel; the conveying belt is respectively connected with the driving wheel, the driven wheel and the tension wheel; the driving wheel and the driven wheel are arranged on the same horizontal line, the driven wheel is arranged on the front path, and the driving wheel is arranged on the rear path; the horizontal running line of the conveying belt is superposed with the steel wire hoisting belt production running line of the punching device; the running speed of the conveying belt is greater than the production speed of the steel wire hoisting belt;

the working steps of the steel wire non-woven fabric sling belt forming system are as follows:

step 1, unreeling: mounting the plastic-coated steel wire and the non-woven fabric at corresponding positions of the unwinding mechanism; the plastic-coated steel wire is unreeled, tensioned and guided, and then enters a heating device; the non-woven fabric is unreeled, tensioned and guided, and then enters a tabletting mechanism;

step 2, heating: the plastic-coated steel wire enters a main pipeline of the heating device, the heating and air supply device blows hot air into the main pipeline through the branch pipe, and the hot air heats the plastic-coated steel wire in the main pipeline to a set temperature;

step 3, tabletting: the tensioned and guided non-woven fabric and the heated plastic-coated steel wire simultaneously enter a folding mechanism of a tabletting mechanism, the folding mechanism folds two sides of the non-woven fabric downwards, and the non-woven fabric wraps the high-temperature plastic-coated steel wire downwards and is bonded by thermal adhesion; then the non-woven fabric wraps the plastic-coated steel wire and enters a first clamping wheel, the part containing the plastic-coated steel wire enters the annular groove, and the folded edge part is completely folded together after being clamped by the first clamping wheel; then, the edge folding part of the non-woven fabric is respectively in sliding contact with the front surface and the rear surface of the electric heating sheet to be heated, then the non-woven fabric is pressed by a pressing wheel to ensure that the edge folding part of the non-woven fabric is completely bonded by hot adhesion, and then the non-woven fabric enters a second clamping wheel to be clamped and shaped to complete the compounding of the plastic-coated steel wire and the non-woven fabric, thereby forming a steel wire non-woven fabric hoisting belt;

and 4, cooling: the steel wire non-woven fabric sling belt enters a cooling device for cooling after coming out of a second clamping wheel of the tabletting mechanism, the part of the steel wire non-woven fabric sling belt containing the steel wire slides into the material through hole, the non-woven fabric part slides along the open slot, and cooling water passes through the cooling through hole and takes away heat;

step 5, traction: the steel wire hoisting belt cooled by the cooling device enters a tractor, and the tractor changes the section of the steel wire hoisting belt from a vertical state to a horizontal state;

step 6, punching: the steel wire fastening belt passing through the tractor enters a pinch roll, and the feeding roll sends the steel wire fastening belt into a stamping material groove of a stamping mechanism; after the steel wire hoisting belt enters the stamping material groove, the stamping mechanism receives a stamping signal, the stamping cylinder pushes the pressing block downwards, the pressing block pushes the upper stamping die of the stamping module to move downwards, meanwhile, a stamping knife arranged on the upper stamping die downwards stamps the steel wire hoisting belt along a stamping knife guide groove through hole of the lower stamping die, then, all equipment of the stamping mechanism resets, and stamped scraps are collected through the material receiving groove; the punched steel wire hanging belt enters a cutting material groove of a cutting mechanism, the cutting mechanism receives a cutting signal, a cutting cylinder pushes a cutting upper die of a cutting module downwards, a cutting knife arranged on the cutting upper die cuts the steel wire hanging belt downwards along a cutting knife guide groove through hole, then each device of the cutting mechanism resets, and cut scraps are collected through a material receiving groove;

and 7, conveying: when the head of the steel wire sling belt reaches the signal sensor, the signal sensor sends a signal to the pinch roll, the pinch roll clamps the sling belt and stops moving forwards, meanwhile, a starting signal is sent to the punching mechanism and the cutting mechanism to execute punching and cutting operation, and after the punching and cutting are finished, the pinch roll continuously conveys the sling belt forwards; because the running speed of the conveying belt is far greater than the advancing speed of the hoisting belt, the cut finished product hoisting belt is quickly conveyed to the finished product collecting device by the conveying belt, and then the signal sensor is reset.

Compared with the prior art, the beneficial effects of the utility model are that:

the utility model thermally laminates the plastic-coated steel wire coated with a layer of modified PP plastic with the PP non-woven fabric, and because the molecular structures of the modified PP plastic and the PP non-woven fabric are similar, the bonding force between the thermally laminated steel wire and the non-woven fabric is far greater than that of glue, and the automatic control of the thermal lamination process ensures the lamination quality, thereby avoiding the risk of degumming and invalidation; by adopting the novel cooling device, the cooling efficiency is greatly improved, the cooling uniformity is improved, and the product quality is improved; the whole process is automatic, the production efficiency is high, and the cost is low.

Drawings

Fig. 1 is the process flow schematic diagram of the steel wire non-woven fabric sling belt forming system of the utility model.

Fig. 2 is the utility model relates to a heating device schematic structure of steel wire non-woven fabrics hangs tight area forming system.

Fig. 3 is the utility model relates to a steel wire non-woven fabrics hangs tight preforming mechanism schematic structure who takes molding system.

Fig. 4 is the utility model relates to a steel wire non-woven fabrics hangs tight preforming mechanism preforming heating device of taking molding system structural sketch.

Fig. 5 is the utility model relates to a steel wire non-woven fabrics hangs tight preforming mechanism preforming heating device of taking molding system.

Fig. 6 is the utility model discloses a cooling device schematic structure of steel wire non-woven fabrics hangs tight area forming system.

Fig. 7 is a side sectional view of the cooling device of the steel wire non-woven fabric sling belt forming system of the present invention.

Fig. 8 is the utility model discloses a cooling device top view of steel wire non-woven fabrics sling belt forming system.

Fig. 9 is the utility model relates to a die-cut device schematic structure of steel wire non-woven fabrics sling belt forming system.

Fig. 10 is the utility model relates to a punching press mechanism of tight area forming system is hung to steel wire non-woven fabrics looks sideways at schematic structure.

Fig. 11 is the utility model discloses a cutting mechanism of tight area forming system is hung to steel wire non-woven fabrics looks sideways at the schematic structure.

Fig. 12 is the utility model discloses a steel wire non-woven fabrics hangs tight area forming system conveyor schematic structure.

Wherein:

plastic-coated steel wires 101, non-woven fabrics 103 and steel wire non-woven fabrics hoisting belts 102;

a heating air supply device 3.1, a main pipeline 3.2 and a branch pipeline 3.3;

the edge folding device comprises a folding mechanism 4.1, a first clamping wheel 4.2, a tablet pressing heating device 4.3, a pressing wheel 4.4, a second clamping wheel 4.5, a V-shaped concave wheel 4.1.1, a V-shaped cam 4.1.2, an electric heating tablet 4.3.1, a left wiring terminal 4.3.2, a right wiring terminal 4.3.3, a left sliding groove 4.3.4, a right sliding groove 4.3.5, a limit bolt 4.3.6, an insulating base 4.3.7, a threaded counter bore 4.3.8 and a threaded through hole 4.3.9;

the cooling device 5, the cooling through hole 5.1, the material through hole 5.2, the open slot 5.3 and the cooling water pipe 5.4;

the punching machine comprises a punching platform 6.1, a pinch roll 6.2, a punching mechanism 6.3, a cutting mechanism 6.4, a material receiving groove 6.5, a punching base 6.1.1, a punching beam 6.1.2, a punching module 6.3.1, a pressing block 6.3.2, a limiting rod 6.3.3, a punching cylinder 6.3.4, a cutting module 6.4.1, a cutting cylinder 6.4.2, a punching lower die 6.3.1.1, a punching upper die 6.3.1.2, a punching knife 6.3.1.3, a punching spring 6.3.1.4, a punching limiting bolt 6.3.1.5, a punching material groove 6.3.1.6, a punching knife guide groove through hole 6.3.1.7, a cutting lower die 6.4.1.1, a cutting upper die 6.4.1.2, a cutting knife 6.4.1.3, a cutting spring 6.4.1.4, a cutting limiting bolt 6.4.1.5, a cutting material groove 6.4.1.6 and a cutting knife guide groove through hole 6.4.1.7;

conveying mechanism 7.1, signal sensor 7.2, conveyer belt 7.1.1, action wheel 7.1.2, driven wheel 7.1.3, take-up pulley 7.1.4.

Detailed Description

Referring to fig. 1 to 12, the steel wire non-woven fabric sling belt forming system according to the present invention includes an unwinding mechanism, a heating device, a sheeting mechanism, a cooling device 5, a tractor, a punching device, and a conveying device; the unwinding mechanism, the heating device, the tabletting mechanism, the cooling device 5, the traction machine, the punching device and the conveying device are sequentially arranged;

the heating device comprises a heating air supply device 3.1, a main pipeline 3.2 and a branch pipeline 3.3; one end of the branch pipe 3.3 is communicated with the middle part of the main pipe 3.2, and the other end of the branch pipe 3.3 is connected with an air outlet of the heating air supply device 3.1; heat insulation materials are arranged in the pipe walls of the main pipe 3.2 and the branch pipe 3.3;

the tablet pressing mechanism comprises a flanging mechanism 4.1, a first clamping wheel 4.2, a tablet pressing heating device 4.3, a pressing wheel 4.4 and a second clamping wheel 4.5; the edge folding mechanism 4.1, the first clamping wheel 4.2, the tablet heating device 4.3, the pressing wheel 4.4 and the second clamping wheel 4.5 are sequentially arranged; the flanging mechanism 4.1 comprises a V-shaped concave wheel 4.1.1 and a V-shaped cam 4.1.2, the V-shaped concave wheel 4.1.1 and the V-shaped cam 4.1.2 are arranged up and down correspondingly, and a V-shaped groove of the V-shaped concave wheel 4.1.1 is matched with a V-shaped bulge of the V-shaped cam 4.1.2; the upper parts of the first clamping wheel 4.2 and the second clamping wheel 4.5 are provided with annular grooves 4.6; the tabletting heating device 4.3 comprises an electric heating plate 4.3.1, a left binding post 4.3.2, a right binding post 4.3.3, a left sliding groove 4.3.4, a right sliding groove 4.3.5, a limit bolt 4.3.6 and an insulating base 4.3.7; two ends of the electric heating sheet 4.3.1 are vertically welded and installed at the end positions of the left binding post 4.3.2 and the right binding post 4.3.3 respectively; the left wiring terminal 4.3.2 and the right wiring terminal 4.3.3 are respectively embedded in the left sliding groove 4.3.4 and the right sliding groove 4.3.5 in a sliding manner, two end parts of the left wiring terminal 4.3.2 and the right wiring terminal 4.3.3 are respectively provided with a thread counter bore 4.3.8 in the horizontal direction, the middle parts of the left wiring terminal 4.3.2 and the right wiring terminal 4.3.3 are respectively provided with a vertical thread through hole 4.3.9, and the limit bolt 4.3.6 is arranged in the vertical thread through hole 4.3.9; the left sliding groove 4.3.4 and the right sliding groove 4.3.5 are fixedly arranged on the insulating base 4.3.7; the top of the V-shaped cam 4.1.2, the annular groove of the first clamping wheel 4.2, the top of the electric heating sheet 4.3.1, the top of the pressing wheel 4.4 and the annular groove of the second clamping wheel 4.5 are all superposed with the production running line of the plastic-coated steel wire 101;

the cooling device 5 is provided with a cooling through hole 5.1 and a material through hole 5.2 along the longitudinal direction; the material through hole 5.2 is provided with an open slot 5.3 along the longitudinal direction; two ends of the cooling through hole 5.1 are connected with a cooling water pipe 5.4; the production line for the cooling device steel wire non-woven fabric hoisting belt comprises a plurality of sets of cooling devices 5, and a hoisting belt guiding device is arranged between every two adjacent cooling devices 5;

the punching device comprises a punching platform 6.1, a pinch roll 6.2, a punching mechanism 6.3 and a cutting mechanism 6.4; the punching platform 6.1 comprises a punching base 6.1.1 and a punching beam 6.1.2, and the punching beam 6.1.2 is arranged right above the punching base 6.1.1; the pinch roll 6.2, the punching mechanism 6.3 and the cutting mechanism 6.4 are sequentially arranged on the punching platform 6.1; the stamping mechanism 6.3 comprises a stamping module 6.3.1, a pressing block 6.3.2, a limiting rod 6.3.3 and a stamping cylinder 6.3.4; the punching module 6.3.1 is slidably mounted on the punching base 6.1.1 through a base pressure plate 6.1.1.1 and a base bolt 6.1.1.2; the pressing block 6.3.2 is arranged between the stamping die set 6.3.1 and the punching beam 6.1.2; the lower end of the limiting rod 6.3.3 is arranged on the pressing block 6.3.2, and the upper end of the limiting rod 6.3.3 is arranged in a limiting through hole in the punching cross beam 6.1.2 in a sliding mode; the fixed end of the stamping cylinder 6.3.4 is mounted on the stamping beam 6.1.2, and the movable end of the stamping cylinder 6.3.4 penetrates through the stamping beam 6.1.2 and is connected with the pressing block 6.3.2; the cutting mechanism 6.4 comprises a cutting module 6.4.1 and a cutting cylinder 6.4.2; the cutting module 6.4.1 is arranged on the punching base 6.1.1; the fixed end of the cutting cylinder 6.4.2 is arranged on the cutting beam 6.1.2, and the movable end of the cutting cylinder 6.4.2 penetrates through the cutting beam 6.1.2 and is connected with the cutting module 6.4.1; the punching device 6 comprises a plurality of sets of punching mechanisms 6.3; the stamping die set 6.3.1 comprises a stamping lower die 6.3.1.1, a stamping upper die 6.3.1.2, a stamping knife 6.3.1.3, a stamping spring 6.3.1.4 and a stamping limit bolt 6.3.1.5; a stamping material groove 6.3.1.6 is formed in the stamping lower die 6.3.1.1; the stamping lower die 6.3.1.1 and the stamping upper die 6.3.1.2 are connected with a stamping limit bolt 6.3.1.5 through a stamping spring 6.3.1.4; the punching lower die 6.3.1.1 and the punching upper die 6.3.1.2 are respectively provided with a punching knife guide groove through hole 6.3.1.7 at corresponding positions, the punching material groove 6.3.1.6 is vertical to the punching knife guide groove through hole 6.3.1.7, the upper part of the punching knife 6.3.1.3 is fixedly arranged in the punching knife guide groove through hole 6.3.1.7 of the punching upper die 6.3.1.2, the lower part of the punching knife 6.3.1.3 is embedded in the punching knife guide groove through hole 6.3.1.7 of the punching lower die 6.3.1.1 in a sliding manner, and the cross section shapes of the punching knife 6.3.1.3 and the punching knife guide groove through hole 6.3.1.7 are consistent with the shape of a hole position on the steel wire hoisting belt 102 and can be in a waist shape, a round shape or a triangular shape; the cutting module 6.4.1 comprises a lower cutting die 6.4.1.1, an upper cutting die 6.4.1.2, a cutting knife 6.4.1.3, a cutting spring 6.4.1.4 and a cutting limit bolt 6.4.1.5; a cut material groove 6.4.1.6 is arranged in the cut lower die 6.4.1.1; the cutting lower die 6.4.1.1 and the cutting upper die 6.4.1.2 are connected with a cutting limit bolt 6.4.1.5 through a cutting spring 6.4.1.4; the cutting lower die 6.4.1.1 is provided with a cutting knife guide groove through hole 6.4.1.7, and the cutting material groove 6.4.1.6 is vertical to the cutting knife guide groove through hole 6.4.1.7; the upper part of the cutting-off knife 6.4.1.3 is fixedly arranged on the cutting-off upper die 6.4.1.2, and the lower part of the cutting-off knife 6.4.1.3 is embedded in the cutting-off knife guide groove through hole 6.4.1.7 in a sliding manner; a material receiving groove 6.5 is arranged right below the stamping lower die 6.3.1.1 and the cutting lower die 6.4.1.1; the axial lines of the stamping material groove 6.3.1.6 and the cutting material groove 6.4.1.6 are superposed with the running axial line of the steel wire hoisting belt 102;

the conveying device comprises a conveying mechanism 7.1 and a signal sensor 7.2; the signal sensor 7.2 is arranged right above the conveying mechanism 7.1, and the distance between the signal sensor 7.2 and the cutting mechanism 6.4 is consistent with the specification and length of the hoisting belt; the conveying mechanism 7.1 comprises a conveying belt 7.1.1, a driving wheel 7.1.2, a driven wheel 7.1.3 and a tension wheel 7.1.4; the conveying belt 7.1.1 is respectively connected with a driving wheel 7.1.2, a driven wheel 7.1.3 and a tension wheel 7.1.4; the driving wheel 7.1.2 and the driven wheel 7.1.3 are arranged on the same horizontal line, the driven wheel 7.1.3 is in the front path, and the driving wheel 7.1.2 is in the rear path; the horizontal running line of the conveying belt 7.1.1 is superposed with the production running line of the steel wire hoisting belt 102 of the punching device; the running speed of the conveying belt 7.1.1 is higher than the production speed of the steel wire hoisting belt 102;

step 1, unreeling: installing a plastic-coated steel wire 101 and a non-woven fabric 103 at corresponding positions of an unwinding mechanism; after being unreeled, the plastic-coated steel wire 101 enters a heating device after being tensioned and guided; the non-woven fabric 103 enters the tabletting mechanism after being unreeled and tensioned and guided;

step 2, heating: the plastic-coated steel wire 101 enters a main pipeline 3.2 of the heating device, a heating air supply device 3.1 blows hot air into the main pipeline 3.2 through a branch pipe 3.3, and the hot air heats the plastic-coated steel wire 101 in the main pipeline 3.2 to a set temperature;

step 3, tabletting: the tensioned and guided non-woven fabric 103 and the heated plastic-coated steel wire 101 enter a folding mechanism 4.1 of the tabletting mechanism 4 at the same time, the folding mechanism 4.1 folds and folds two sides of the non-woven fabric 103 downwards, and the non-woven fabric 103 wraps the high-temperature plastic-coated steel wire 101 downwards and is bonded by hot adhesion; then the non-woven fabric 103 wraps the plastic-coated steel wire 101 and enters a first clamping wheel 4.2, the part containing the plastic-coated steel wire 101 enters an annular groove 4.6, and the folded edge part is completely folded together after being clamped by the first clamping wheel 4.2; then, the folded edge part of the non-woven fabric 103 is respectively in sliding contact with the front surface and the rear surface of the electric heating sheet 4.3.1 to be heated, then is pressed by a pressing wheel 4.4 to ensure that the folded edge part of the non-woven fabric 103 is completely bonded by thermal adhesion, and then enters a second clamping wheel 4.3 to be clamped and shaped to complete the compounding of the plastic-coated steel wire 101 and the non-woven fabric 103, thereby forming a steel wire non-woven fabric hoisting belt 102;

and 4, cooling: the steel wire non-woven fabric hoisting belt 102 enters the cooling device 5 for cooling after coming out of the second clamping wheel 4.3 of the tabletting mechanism, the part of the steel wire non-woven fabric hoisting belt 102 containing the steel wire slides into the material through hole 5.2, the non-woven fabric part slides along the open slot 5.3, and cooling water passes through the cooling through hole 5.1 and takes away heat;

step 5, traction: the steel wire hoisting belt 102 cooled by the cooling device 5 enters a tractor, and the tractor converts the section of the steel wire hoisting belt 102 from a vertical state to a horizontal state;

step 6, punching: the steel wire hoisting belt 102 passing through the tractor 8 enters the pinch roll 6.2, and the feeding roll 6.2 feeds the steel wire hoisting belt 102 into the stamping material groove 6.3.1.6 of the stamping mechanism 6.3; after the steel wire hoisting belt 102 enters the stamping material groove 6.3.1.6, the stamping mechanism 6.3 receives a stamping signal, the stamping air cylinder 6.3.4 pushes the press block 6.3.2 downwards, the press block 6.3.2 pushes the upper stamping die 6.3.1.2 of the stamping module 6.3.1 to move downwards, the stamping knife 6.3.1.3 arranged on the upper stamping die 6.3.1.2 stamps the steel wire hoisting belt 102 downwards along the stamping knife guide groove through hole 6.3.1.7 of the lower stamping die 6.3.1.1, then all devices of the stamping mechanism 6.3 reset, and stamped scraps are collected through the material receiving groove 6.5; the punched steel wire sling belt 102 enters a material cutting groove 6.4.1.6 of a cutting mechanism 6.4, the cutting mechanism 6.4 receives a cutting signal, a cutting cylinder 6.4.2 pushes a cutting upper die 6.4.1.2 of a cutting module 6.4.1 downwards, a cutting knife 6.4.1.3 arranged on a cutting upper die 6.4.1.2 downwards cuts the steel wire sling belt 102 along a cutting knife guide groove through hole 6.4.1.7, then each device of the cutting mechanism 6.4 resets, and cut scraps are collected through a material receiving groove 6.5;

and 7, conveying: when the head of the steel wire sling 102 reaches the signal sensor 7.2, the signal sensor 7.2 sends a signal to the pinch roll 6.2, the pinch roll 6.2 clamps the sling 102 to stop moving forwards, and simultaneously sends a starting signal to the punching mechanism 6.3 and the cutting mechanism 6.4 to execute punching and cutting operations, and after the punching and cutting operations are finished, the pinch roll 6.2 continues to convey the sling 102 forwards; since the running speed of the conveyor belt 7.1.1 is much greater than the travelling speed of the sling belt 102, the cut finished sling belt 102 is quickly fed by the conveyor belt 7.1.1 to the finished product collecting device, and then the signal sensor 7.2 is reset.

In addition: it should be noted that the above-mentioned embodiment is only a preferred embodiment of the present patent, and any modification or improvement made by those skilled in the art based on the above-mentioned conception is within the protection scope of the present patent.

Claims

1. The utility model provides a steel wire non-woven fabrics hangs tight area forming system which characterized in that: the forming system of the steel wire non-woven fabric sling belt comprises an unreeling mechanism, a heating device, a tabletting mechanism, a cooling device (5), a tractor, a punching device and a conveying device; the unwinding mechanism, the heating device, the tabletting mechanism, the cooling device (5), the traction machine, the punching device and the conveying device are sequentially arranged;

the heating device comprises a heating air supply device (3.1), a main pipeline (3.2) and a branch pipeline (3.3); one end of the branch pipe (3.3) is communicated with the middle part of the main pipe (3.2), and the other end of the branch pipe (3.3) is connected with an air outlet of the heating and air supply device (3.1);

the tablet pressing mechanism comprises a flanging mechanism (4.1), a first clamping wheel (4.2), a tablet pressing and heating device (4.3), a pressing wheel (4.4) and a second clamping wheel (4.5); the edge folding mechanism (4.1), the first clamping wheel (4.2), the tablet pressing and heating device (4.3), the pressing wheel (4.4) and the second clamping wheel (4.5) are sequentially arranged; the edge folding mechanism (4.1) comprises a V-shaped concave wheel (4.1.1) and a V-shaped cam (4.1.2), and the V-shaped concave wheel (4.1.1) and the V-shaped cam (4.1.2) are arranged up and down correspondingly; the upper parts of the first clamping wheel (4.2) and the second clamping wheel (4.5) are provided with annular grooves (4.6); the tabletting heating device (4.3) comprises an electric heating plate (4.3.1), a left binding post (4.3.2), a right binding post (4.3.3), a left sliding groove (4.3.4), a right sliding groove (4.3.5), a limiting bolt (4.3.6) and an insulating base (4.3.7); two ends of the electric heating sheet (4.3.1) are vertically welded and installed at the end positions of the left binding post (4.3.2) and the right binding post (4.3.3) respectively; the left wiring terminal (4.3.2) and the right wiring terminal (4.3.3) are respectively embedded in the left sliding groove (4.3.4) and the right sliding groove (4.3.5) in a sliding manner, two end parts of the left wiring terminal (4.3.2) and the right wiring terminal (4.3.3) are respectively provided with a thread counter bore (4.3.8) in the horizontal direction, the middle parts of the left wiring terminal (4.3.2) and the right wiring terminal (4.3.3) are respectively provided with a vertical thread through hole (4.3.9), and the limiting bolt (4.3.6) is arranged in the vertical thread through hole (4.3.9); the left sliding groove (4.3.4) and the right sliding groove (4.3.5) are fixedly arranged on the insulating base (4.3.7);

the cooling device (5) is provided with a cooling through hole (5.1) and a material through hole (5.2) along the longitudinal direction; the material through hole (5.2) is provided with an open slot (5.3) along the longitudinal direction; two ends of the cooling through hole (5.1) are connected with a cooling water pipe (5.4);

the punching device comprises a punching platform (6.1), a pinch roll (6.2), a punching mechanism (6.3) and a cutting mechanism (6.4); the punching platform (6.1) comprises a punching base (6.1.1) and a punching beam (6.1.2), and the punching beam (6.1.2) is arranged right above the punching base (6.1.1); the pinch roll (6.2), the punching mechanism (6.3) and the cutting mechanism (6.4) are sequentially arranged on the punching platform (6.1); the stamping mechanism (6.3) comprises a stamping module (6.3.1), a pressing block (6.3.2), a limiting rod (6.3.3) and a stamping cylinder (6.3.4); the punching module (6.3.1) is slidably mounted on the punching base (6.1.1) through a base pressing plate (6.1.1.1) and a base bolt (6.1.1.2); the pressing block (6.3.2) is arranged between the stamping die set (6.3.1) and the punching cross beam (6.1.2); the lower end of the limiting rod (6.3.3) is arranged on the pressing block (6.3.2), and the upper end of the limiting rod (6.3.3) is arranged in a limiting through hole in the punching cross beam (6.1.2) in a sliding manner; the fixed end of the stamping cylinder (6.3.4) is arranged on the stamping beam (6.1.2), and the movable end of the stamping cylinder (6.3.4) penetrates through the stamping beam (6.1.2) and is connected with the pressing block (6.3.2); the cutting mechanism (6.4) comprises a cutting module (6.4.1) and a cutting cylinder (6.4.2); the cutting module (6.4.1) is arranged on the punching base (6.1.1); the fixed end of the cutting cylinder (6.4.2) is arranged on the cutting beam (6.1.2), and the movable end of the cutting cylinder (6.4.2) penetrates through the cutting beam (6.1.2) and is connected with the cutting module (6.4.1);

the conveying device comprises a conveying mechanism (7.1) and a signal sensor (7.2); the signal sensor (7.2) is arranged right above the conveying mechanism (7.1); the conveying mechanism (7.1) comprises a conveying belt (7.1.1), a driving wheel (7.1.2), a driven wheel (7.1.3) and a tension wheel (7.1.4); the conveying belt (7.1.1) is respectively connected with the driving wheel (7.1.2), the driven wheel (7.1.3) and the tension wheel (7.1.4); the driving wheel (7.1.2) and the driven wheel (7.1.3) are arranged on the same horizontal line, the driven wheel (7.1.3) is arranged on the front path, and the driving wheel (7.1.2) is arranged on the rear path.

2. The wire non-woven fabric sling forming system according to claim 1, wherein: and heat insulation materials are arranged in the pipe walls of the main pipe (3.2) and the branch pipe (3.3) of the heating device.

3. The wire non-woven fabric sling forming system according to claim 1, wherein: the V-shaped groove of the V-shaped concave wheel (4.1.1) is matched with the V-shaped bulge of the V-shaped cam (4.1.2); the top of the V-shaped cam (4.1.2), the annular groove of the first clamping wheel (4.2), the top of the electric heating sheet (4.3.1), the top of the pressing wheel (4.4) and the annular groove of the second clamping wheel (4.5) are all superposed with the production running line of the plastic-coated steel wire (101).

4. The wire non-woven fabric sling forming system according to claim 1, wherein: the production line for the cooling device steel wire non-woven fabric sling belt comprises a plurality of sets of cooling devices (5), and sling belt guide devices are arranged between every two adjacent cooling devices (5).

5. The wire non-woven fabric sling forming system according to claim 1, wherein: the punching device comprises a plurality of sets of punching mechanisms (6.3); the stamping module (6.3.1) comprises a lower stamping die (6.3.1.1), an upper stamping die (6.3.1.2), a stamping knife (6.3.1.3), a stamping spring (6.3.1.4) and a stamping limit bolt (6.3.1.5); a stamping material groove (6.3.1.6) is formed in the stamping lower die (6.3.1.1); the stamping lower die (6.3.1.1) and the stamping upper die (6.3.1.2) are connected through a stamping spring (6.3.1.4) and a stamping limit bolt (6.3.1.5); the stamping lower die (6.3.1.1) and the stamping upper die (6.3.1.2) are respectively provided with a stamping knife guide groove through hole (6.3.1.7) at corresponding positions, the upper part of the stamping knife (6.3.1.3) is fixedly arranged in the stamping knife guide groove through hole (6.3.1.7) of the stamping upper die (6.3.1.2), and the lower part of the stamping knife (6.3.1.3) is embedded in the stamping knife guide groove through hole (6.3.1.7) of the stamping lower die (6.3.1.1) in a sliding manner; the cutting module (6.4.1) comprises a cutting lower die (6.4.1.1), a cutting upper die (6.4.1.2), a cutting knife (6.4.1.3), a cutting spring (6.4.1.4) and a cutting limit bolt (6.4.1.5); a cutting material groove (6.4.1.6) is arranged in the cutting lower die (6.4.1.1); the cutting lower die (6.4.1.1) and the cutting upper die (6.4.1.2) are connected with a cutting limit bolt (6.4.1.5) through a cutting spring (6.4.1.4); the cutting lower die (6.4.1.1) is provided with a cutting knife guide groove through hole (6.4.1.7); the upper part of the cutting-off knife (6.4.1.3) is fixedly arranged on the cutting-off upper die (6.4.1.2), and the lower part of the cutting-off knife (6.4.1.3) is embedded in the cutting-off knife guide groove through hole (6.4.1.7) in a sliding manner; a material receiving groove (6.5) is arranged right below the stamping lower die (6.3.1.1) and the cutting lower die (6.4.1.1).

6. The wire non-woven fabric sling forming system according to claim 5, wherein: the cross section shapes of the stamping knife (6.3.1.3) and the stamping knife guide groove through hole (6.3.1.7) are consistent with the shape of the hole position on the steel wire hoisting belt (102); the stamping material groove (6.3.1.6) is vertical to the stamping knife guide groove through hole (6.3.1.7); the cutting material groove (6.4.1.6) is vertical to the cutting knife guide groove through hole (6.4.1.7); the axes of the stamping material groove (6.3.1.6) and the cutting material groove (6.4.1.6) are coincident with the running axis of the steel wire hoisting belt (102).

7. The wire non-woven fabric sling forming system according to claim 1, wherein: the distance between the signal sensor (7.2) and the cutting mechanism (6.4) is consistent with the specification and length of the hoisting belt; the horizontal running line of the conveying belt (7.1.1) is superposed with the production running line of a steel wire hoisting belt (102) of the punching device; the running speed of the conveying belt (7.1.1) is higher than the production speed of the steel wire hoisting belt (102).