CN213381898U

CN213381898U - Solar energy backplate automatic cutout frame

Info

Publication number: CN213381898U
Application number: CN202022090384.4U
Authority: CN
Inventors: 徐新; 程辉
Original assignee: Jiuzhou Square Garden New Energy Co ltd
Current assignee: Jiuzhou Square Garden New Energy Co ltd
Priority date: 2020-09-22
Filing date: 2020-09-22
Publication date: 2021-06-08
Anticipated expiration: 2030-09-22

Abstract

The utility model provides an automatic cutting frame for solar back panels, which comprises a bracket, wherein the bracket is provided with a conveying mechanism and a cutting mechanism, the conveying mechanism is positioned at one end of the bracket, the cutting mechanism is positioned at the upper end of the bracket, and the cutting mechanism is connected with the bracket; the solar backboard support device is characterized by further comprising a traction mechanism used for stable movement of the solar backboard, wherein the traction mechanism is located at one end of the conveying mechanism, and the traction direction of the traction mechanism is the same as the moving direction of the conveying mechanism. The utility model discloses simple structure, performance is high, and the reliability is high, has improved the efficiency of the cutting of backplate greatly, has promoted the cutting effect of backplate simultaneously by a wide margin.

Description

Solar energy backplate automatic cutout frame

Technical Field

The utility model belongs to the technical field of the solar energy technique and specifically relates to a solar energy backplate automatic cutout frame is related to.

Background

In the manufacturing process of the solar panel, the solar backboard needs to be cut to fill the splicing size of the silicon wafers, the backboard usually adopts a winding drum, the backboard needs to be unfolded firstly during use, then the needed length and width are set, and then the backboard is cut. In the line production of the photovoltaic solar cell module, the method commonly adopted for the thickness of the adhesive film or the back plate film of the solar cell module is generally manual cutting, and the back plate material is laid on a workbench and is manually cut and cut. Because the force and the speed of each cutting are different, the trimming and the precision of the cutting are difficult to ensure, the stability and the consistency of the cutting are difficult to obtain the same, the same efficiency and the precision are difficult to keep due to the longer cutting time, and more importantly, certain potential safety hazards exist during the cutting, and the improvement is needed.

SUMMERY OF THE UTILITY MODEL

The utility model discloses a main aim at provides a solar energy backplate automatic cutout frame, it is inconvenient to solve the operation among the solar energy backplate cutting process, and is inefficient, poor stability needs manual operation, and cutting accuracy is low, uses the problem that has the potential safety hazard moreover.

In order to solve the technical problem, the utility model discloses the technical scheme who adopts is: an automatic cutting frame for solar back panels comprises a support, wherein the support is provided with a conveying mechanism and a cutting mechanism, the conveying mechanism is located at one end of the support, the cutting mechanism is located at the upper end of the support, and the cutting mechanism is connected with the support; the solar backboard support device is characterized by further comprising a traction mechanism used for stable movement of the solar backboard, wherein the traction mechanism is located at one end of the conveying mechanism, and the traction direction of the traction mechanism is the same as the moving direction of the conveying mechanism.

In the preferred scheme, conveying mechanism includes first running roller, second running roller and the third running roller that sets up from left to right, first running roller and leg joint, and first running roller includes relative first roller and the second roller that sets up from top to bottom, and first roller and second roller direction of rotation are opposite, and second running roller and leg joint, second running roller height and first roller height are roughly the same, and second running roller direction of rotation is the same with first roller direction, and the third running roller is located the support top.

In the preferred scheme, the support includes two operation panels of parallel arrangement, and two operation panels are located the support inboard, are equipped with the clearance between two operation panels.

In the preferred scheme, drive mechanism includes two parallel arrangement's support frame, and two support frames are located support below both sides respectively, are connected with annular tow chain between two support frames, evenly are equipped with 3 at least traction table on the tow chain.

In the preferred scheme, the width of the traction table is matched with the gap, and the height of the traction table is slightly higher than that of the operation table.

In the preferred scheme, the traction table is provided with a platform, the upper end of the platform is uniformly provided with a plurality of through holes, and the lower end of the platform is connected with a vacuum pump through a pipeline.

In the preferred scheme, the platform is also provided with an electromagnetic valve for controlling the on-off of an air pressure pipeline of the vacuum pump.

In the preferred scheme, cutting mechanism includes horizontal cutting unit and vertical cutting unit, and horizontal cutting unit includes two parallel arrangement's horizontal cutting blade, and horizontal cutting blade is located the operation panel upper end, and the platform outside contacts, horizontal cutting blade and operation panel fixed connection, and horizontal cutting blade direction is opposite with conveying mechanism's direction of delivery, and vertical cutting unit includes the mount, and the mount strides and establishes in the support top, and the mount top has set firmly the telescopic link, and telescopic link one end is equipped with the hand hay cutter, and the hand hay cutter is to being close to operation panel direction reciprocating motion.

In the preferred scheme, the platform outside is equipped with the smooth layer, and the platform upper end is equipped with apart from the inductor.

In a preferred scheme, the bracket is further provided with a collecting unit used for receiving the cut solar backboard, and the collecting unit is positioned at one end of the traction mechanism.

The utility model relates to a solar energy backplate automatic cutout frame accomplishes the extension and the transport of solar energy backplate raw and other materials through conveying mechanism, stabilize the translation under drive mechanism's drive, the cutting mechanism accomplishes the length of solar energy backplate and the cutting of width to satisfy the needs of follow-up production, and accomplish off-the-shelf collection at the end, whole process is automatic to be accomplished, under the prerequisite of guaranteeing safety, it is high to have improved the uniformity of production efficiency product simultaneously, the production quality obtains guaranteeing, and is suitable for being generalized to use.

Drawings

The invention will be further explained with reference to the following figures and examples:

FIG. 1 is a schematic front view of the present invention;

fig. 2 is a schematic top view of the present invention;

fig. 3 is a left side view of the present invention;

in the figure: a bracket 1; an operation table 101; a gap 102; a collection unit 103; a conveying mechanism 2; a first roller 201; a second roller 202; a third roller 203; a first roller 204; a second roller 205; a cutting mechanism 3; a transverse cutting unit 301; a longitudinal cutting unit 302; a transverse cutting blade 303; a fixed mount 304; a telescoping rod 305; a guillotine 306; a traction mechanism 4; a support frame 401; an endless tow chain 402; a traction table 403; a platform 404; a through hole 405; a vacuum pump 406.

Detailed Description

Example 1

As shown in fig. 1 to 3, the automatic cutting frame for the solar back panel comprises a support 1, wherein the support 1 is provided with a conveying mechanism 2 and a cutting mechanism 3, the conveying mechanism 2 is located at one end of the support 1, the cutting mechanism 3 is located at the upper end of the support 1, and the cutting mechanism 3 is connected with the support 1; the solar backboard support frame further comprises a traction mechanism 4 used for stable movement of the solar backboard, the traction mechanism 4 is located at one end of the conveying mechanism 2, and the traction direction of the traction mechanism 4 is the same as the moving direction of the conveying mechanism 2. From this structure to make conveying mechanism 2 open a book the back with the backplate reel and accomplish the drawing of backplate through draw gear 4, provide stable transport state for cutting mechanism 3's cutting, effect when having guaranteed the cutting.

In a preferred embodiment, the conveying mechanism 2 includes a first roller 201, a second roller 202 and a third roller 203 arranged from left to right, the first roller 201 is connected to the bracket 1, the first roller 201 includes a first roller 204 and a second roller 205 arranged oppositely from top to bottom, the first roller 204 and the second roller 205 have opposite rotation directions, the second roller 202 is connected to the bracket 1, the second roller 202 has a height substantially the same as the height of the first roller 204, the second roller 202 has a rotation direction substantially the same as the direction of the first roller 204, and the third roller 203 is located above the bracket 1. By the mechanism, the backboard reel is uncoiled and released on the third roller 203, the second roller 202 provides pre-tightening tension, the uniform stress during uncoiling is ensured, meanwhile, the first roller 204 and the second roller 205 can drive the backboard to move, and the stability and uniform speed during backboard conveying are ensured.

In a preferred embodiment, the support 1 includes two operating platforms 101 arranged in parallel, the two operating platforms 101 are located inside the support 1, and a gap 102 is provided between the two operating platforms 101. With the structure, the operation table 101 can support the back plate and provide a guiding function for the back plate.

In a preferable scheme, the traction mechanism 4 comprises two support frames 401 arranged in parallel, the two support frames 401 are respectively positioned at two sides below the support 1, an annular drag chain 402 is connected between the two support frames 401, and at least 3 traction tables 403 are uniformly arranged on the drag chain. With this structure, the traction table 403 can perform a reciprocating conveying operation by the endless tow chain 402.

Preferably, the width of the drawing table 403 matches the gap 102, and the height of the drawing table 403 is slightly higher than the height of the operating table 101. By this mechanism, the stability in the transmission is guaranteed, and the effect in the transverse cutting is guaranteed by the height of the traction table 403 which is slightly higher than the height of the operation table 101.

In a preferable scheme, the traction table 403 is provided with a platform 404, the upper end of the platform 404 is uniformly provided with a plurality of through holes 405, and the lower end of the platform 404 is connected with a vacuum pump 406 through a pipeline. With this structure, the traction table 403 can stretch and firmly hold the back plate by 405, and a good fixing condition is provided for subsequent cutting.

Preferably, an electromagnetic valve for controlling the on-off of the air pressure pipeline of the vacuum pump 406 is further disposed on the platform 404. By this mechanism, after the cutting is completed, the solenoid valve is turned off to disengage the backing plate from the surface of the platform 404, and the transport is continued until the design position is reached.

In a preferred scheme, the cutting mechanism 3 comprises a transverse cutting unit 301 and a longitudinal cutting unit 302, the transverse cutting unit 301 comprises two transverse cutting blades 303 arranged in parallel, the transverse cutting blades 303 are located at the upper end of the operating platform 101 and are in contact with the outer side of the platform 404, the transverse cutting blades 303 are fixedly connected with the operating platform 101, the direction of the transverse cutting blades 303 is opposite to the conveying direction of the conveying mechanism 2, the longitudinal cutting unit 302 comprises a fixed frame 304, the fixed frame 304 is arranged above the bracket 1 in a crossing mode, an expansion link 305 is fixedly arranged at the top of the fixed frame 304, one end of the expansion link 305 is provided with a chopper 306, and the chopper 306 reciprocates towards the direction close to. Preferably, the telescopic rod 305 adopts a telescopic cylinder, so that the structure is that the transverse cutting blade can complete the width cutting of the backboard, and the guillotine completes the length cutting under the driving of the telescopic rod 305.

In a preferred scheme, a smooth layer is arranged on the outer side of the platform 404, and a distance sensor is arranged at the upper end of the platform 404. From this structure to make horizontal cutting blade 303 can stabilize the efficient cutting backplate, guaranteed the effect of cutting, platform 404 apart from the inductor setting simultaneously when the platform is close to the backplate below, the solenoid valve is closed, opens the function of vacuum actuation, so that the backplate is fixed in platform 404 top.

In a preferred scheme, the bracket 1 is further provided with a collecting unit 103 used for receiving the cut solar back panel, and the collecting unit 103 is positioned at one end of the traction mechanism 4. By the structure, after cutting is completed, the electromagnetic valve is disconnected, the platform 404 has no suction function, the back plate continues to advance under the action of inertia and slides into the collection unit, so that uncoiling, conveying, traction and cutting of the back plate are completed, and the whole process is automatic and efficient.

The above-mentioned embodiments are merely preferred embodiments of the present invention, and should not be considered as limitations of the present invention, and the protection scope of the present invention should be defined by the technical solutions described in the claims, and includes equivalent alternatives of technical features in the technical solutions described in the claims. Namely, equivalent alterations and modifications within the scope of the invention are also within the scope of the invention.

Claims

1. The utility model provides a solar energy backplate automatic cutout frame which characterized by: the cutting device comprises a support (1), wherein the support (1) is provided with a conveying mechanism (2) and a cutting mechanism (3), the conveying mechanism (2) is positioned at one end of the support (1), the cutting mechanism (3) is positioned at the upper end of the support (1), and the cutting mechanism (3) is connected with the support (1); the solar backboard support frame is characterized by further comprising a traction mechanism (4) used for stable movement of the solar backboard, wherein the traction mechanism (4) is located at one end of the conveying mechanism (2), and the traction direction of the traction mechanism (4) is the same as the moving direction of the conveying mechanism (2).

2. The automatic solar backboard cutting frame of claim 1, wherein: conveying mechanism (2) are including first running roller (201), second running roller (202) and third running roller (203) that set up from left to right, first running roller (201) and support (1) are connected, first running roller (201) are including from the top down relative first roller bearing (204) and second roller bearing (205) that set up, first roller bearing (204) and second roller bearing (205) direction of rotation are opposite, second running roller (202) and support (1) are connected, second running roller (202) height is roughly the same with first roller bearing (204) height, second running roller (202) direction of rotation is the same with first roller bearing (204) direction, third running roller (203) are located support (1) top.

3. The automatic solar backboard cutting frame of claim 1, wherein: the support (1) comprises two operating platforms (101) which are arranged in parallel, the two operating platforms (101) are located on the inner side of the support (1), and a gap (102) is arranged between the two operating platforms (101).

4. The automatic solar backboard cutting frame of claim 1, wherein: traction mechanism (4) include two parallel arrangement's support frame (401), and two support frames (401) are located support (1) below both sides respectively, are connected with annular tow chain (402) between two support frames (401), evenly are equipped with 3 at least traction table (403) on the tow chain.

5. The automatic solar backboard cutting frame of claim 4, wherein: the width of the traction table (403) is matched with the gap (102), and the height of the traction table (403) is slightly higher than that of the operation table (101).

6. The automatic solar backboard cutting frame of claim 5, wherein: the traction table (403) is provided with a platform (404), the upper end of the platform (404) is uniformly provided with a plurality of through holes (405), and the lower end of the platform (404) is connected with a vacuum pump (406) through a pipeline.

7. The automatic solar backboard cutting frame of claim 6, wherein: and the platform (404) is also provided with an electromagnetic valve for controlling the on-off of an air pressure pipeline of the vacuum pump (406).

8. The automatic solar backboard cutting frame of claim 1, wherein: cutting mechanism (3) are including horizontal cutting unit (301) and vertical cutting unit (302), horizontal cutting unit (301) is including two parallel arrangement's horizontal cutting blade (303), horizontal cutting blade (303) are located operation panel (101) upper end, contact with platform (404) outside, horizontal cutting blade (303) and operation panel (101) fixed connection, the direction of delivery of horizontal cutting blade (303) direction and conveying mechanism (2) is opposite, vertical cutting unit (302) are including mount (304), mount (304) are strideed and are established in support (1) top, mount (304) top has set firmly telescopic link (305), telescopic link (305) one end is equipped with hand hay cutter (306), hand hay cutter (306) are to being close to operation panel (101) direction reciprocating motion.

9. The automatic solar backboard cutting frame of claim 6, wherein: the outer side of the platform (404) is provided with a smooth layer, and the upper end of the platform (404) is provided with a distance sensor.

10. The automatic solar backboard cutting frame of claim 6, wherein: the support (1) is further provided with a collecting unit (103) used for receiving the cut solar backboard, and the collecting unit (103) is located at one end of the traction mechanism (4).