CN213357717U - Supersonic electric arc spraying operation equipment for rail surface of steel rail - Google Patents
Supersonic electric arc spraying operation equipment for rail surface of steel rail Download PDFInfo
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- CN213357717U CN213357717U CN202022151720.1U CN202022151720U CN213357717U CN 213357717 U CN213357717 U CN 213357717U CN 202022151720 U CN202022151720 U CN 202022151720U CN 213357717 U CN213357717 U CN 213357717U
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- electric arc
- arc spraying
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Abstract
The utility model discloses a rail surface supersonic speed electric arc spraying operation equipment, which comprises a vehicle rack, the welding of frame bottom has the support frame, support frame skin weld has the stiffening beam, the support frame bottom is inlayed and is had the gyro wheel, the frame bottom is inlayed and is had quick-witted case, the driver is installed to the inside bolt of machine case, machine bottom is inlayed and is had supersonic speed electric arc spraying shower nozzle, the driver output links to each other with supersonic speed electric arc spraying shower nozzle, the welding of machine bottom one side has the locating lever. The utility model discloses a cleaning plate of quick-witted bottom end locating lever bottom buckle installation can clean the rail after carrying out sand blasting to clear up unnecessary rust cleaning and sand cuttings in rail surface, thereby improve follow-up spraying effect, install sand blasting machine through locating lever one side surface bolt, conveniently carry out the sandblast to the rail cabinet face and polish, thereby eliminate rail surface rust and make the rail satisfy the spraying demand simultaneously.
Description
Technical Field
The utility model relates to a rail surface maintains relevant technical field, specifically is a rail surface supersonic speed electric arc spraying operation equipment.
Background
The principle of electric arc spraying is that two metal wires which are continuously fed are used as consumable electrodes, electric arcs are generated at the end parts of the consumable electrodes to be used as heat sources, the molten wire materials are atomized by compressed air, and the atomized wire materials are sprayed to a workpiece at supersonic speed to form a coating with high bonding strength, low porosity and low surface roughness. The working principle of the ultrasonic arc spraying is the same as that of the common arc spraying (subsonic atomization), and the ultrasonic arc spraying is a melting-atomizing-depositing process which is continuously carried out. However, in the atomization mode, supersonic electric arc spraying is fundamentally different from ordinary electric arc spraying, namely supersonic electric arc spraying adopts supersonic atomization.
When the rail surface of the steel rail is maintained, the maintenance operation of the rail surface of the steel rail is generally completed by using supersonic electric arc spraying operation equipment for the rail surface of the steel rail.
However, the existing supersonic electric arc spraying operation equipment for the rail surface of the steel rail has single function and only has single spraying function, and the rail surface of the steel rail needs to be manually polished in advance so that the steel rail meets the spraying requirement, and the operation is very inconvenient. Therefore, the supersonic electric arc spraying operation equipment for the rail surface of the steel rail is provided.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a rail face supersonic speed electric arc spraying operation equipment to current rail face supersonic speed electric arc spraying operation equipment among the solution above-mentioned background art, the single spraying function that the function is single, only have needs the manual work to advance to polish to the rail face in advance, so that the rail satisfies the spraying demand, operates its problem of very inconvenience.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a rail face supersonic speed electric arc spraying operation equipment, includes the frame, the welding of frame bottom has the support frame, support frame skin weld has the stiffening beam, the support frame bottom is inlayed and is had the gyro wheel, the frame bottom is inlayed and is had quick-witted case, the driver is installed to quick-witted incasement portion bolt, machine bottom is inlayed and is had supersonic speed electric arc spraying shower nozzle, the driver output links to each other with supersonic speed electric arc spraying shower nozzle, the welding of machine bottom one side has the locating lever, locating lever bottom buckle is installed and is cleaned the board, the sand blasting machine workbin.
Preferably, locating lever one side surface bolted mounting has the sand blasting machine, sand blasting machine workbin bottom communicates with the sand blasting machine feed inlet each other, installs the sand blasting machine through locating lever one side surface bolted mounting, conveniently carries out the sandblast to rail counter face and polishes to eliminate rail surface rust and make the rail satisfy the spraying demand simultaneously, through the sand blasting machine workbin that sets up, conveniently provide the used grit of work to the sand blasting machine.
Preferably, the welding of frame top has the workbin, the inside filler opening that inlays of workbin, the filler opening communicates with the inside each other of sand blasting machine workbin, raw material tank is installed to the inside buckle of workbin, raw material tank bottom communicates with supersonic speed electric arc spraying shower nozzle feed inlet each other, through the inside feed inlet of inlaying of frame top workbin, conveniently according to the work demand, in time to the inside processing action sand that adds of sand blasting machine workbin, installs raw material tank through the inside buckle of workbin, convenient storage and to the required spraying raw materials of supersonic speed electric arc spraying shower nozzle interpolation.
Preferably, chassis end inlays and has the expansion bracket, the expansion bracket bottom is inlayed and is had the rolling wheel, through the inlayed rolling wheel of chassis end expansion bracket bottom, conveniently rolls the design to the rail that carries out the spraying, makes spraying thing and rail closely laminate, improves the spraying effect.
Preferably, locating lever side surface bolted mounting has the jet-propelled pipe, quick-witted incasement portion bolted mounting has the fan, communicate each other between fan air outlet and the jet-propelled pipe, through the jet-propelled pipe that locating lever side surface was inlayed, conveniently spout the gas that the fan produced to the rail to eliminate the grit dust that the rail surface was detained because of the sand blasting rust cleaning operation, so that improve subsequent spraying effect.
Preferably, the battery is installed to frame top surface bolt, frame one end welding has the traction frame, and through the battery of frame top surface bolt installation, the convenience provides the power consumption of work to whole device, through frame one end welded traction frame, makes things convenient for whole device and tractor vehicle interconnect.
The utility model provides a rail surface supersonic speed electric arc spraying operation equipment possesses following beneficial effect:
(1) the utility model discloses a driver is installed to quick-witted incasement portion bolt, can regulate and control the supersonic speed electric arc spraying shower nozzle, so as according to the work demand, adjust supersonic speed electric arc spraying shower nozzle work process, the board of cleaning through quick-witted bottom end locating lever bottom buckle installation, can clean the rail after carrying out the sand blasting, so as to clear up unnecessary rust cleaning and sand cleaning on the rail surface, thereby improve follow-up spraying effect, install sand blasting machine through locating lever one side surface bolt, the convenience is carried out the sandblast and is polished rail cabinet face, thereby eliminate rail surface rust cleaning and make the rail satisfy the spraying demand simultaneously, through the sand blasting machine workbin that sets up, conveniently provide the used grit of work to sand blasting machine.
(2) The utility model can conveniently add the processing sand into the material box of the sand blasting machine in time according to the working requirement through the material adding port embedded in the material box at the top end of the frame, the raw material box is arranged in the feed box in a buckling way, so that the storage and the addition of the required spraying raw materials to the supersonic speed electric arc spraying nozzle are convenient, the rolling wheel embedded at the bottom end of the expansion bracket at the bottom end of the case is convenient for rolling and shaping the sprayed steel rail, so that the sprayed objects are tightly attached to the steel rail, the spraying effect is improved, the gas-spraying pipe embedded on the surface of one side of the positioning rod is convenient for spraying the gas generated by the fan to the steel rail, thereby eliminating sand and stone dust retained on the surface of the steel rail due to the sand blasting operation so as to improve the subsequent spraying effect, through the battery of frame top surface bolt installation, conveniently provide the power consumption of work to whole device, through frame one end welded traction frame, make things convenient for whole device and tractor vehicle interconnect.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the internal structure of the material box of the present invention;
FIG. 3 is a diagram of the internal structure of the case of the present invention;
fig. 4 is a schematic view of the supporting frame of the present invention.
In the figure: 1. a frame; 2. a support frame; 3. a roller; 4. a reinforcing beam; 5. a traction frame; 6. a material box; 7. a storage battery; 8. a chassis; 9. a raw material tank; 10. a filling opening; 11. a driver; 12. a supersonic arc spray nozzle; 13. positioning a rod; 14. wiping the board; 15. a material box of a sand blasting machine; 16. a sand blasting machine; 17. a fan; 18. a gas ejector tube; 19. a telescopic frame; 20. and (4) rolling wheels.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
As shown in fig. 1-4, the utility model provides a technical scheme: the utility model provides a rail face supersonic speed electric arc spraying operation equipment, includes frame 1, the welding of 1 bottom of frame has support frame 2, the 2 skin weld of support frame has stiffening beam 4, 2 bottoms of support frame are inlayed and are had gyro wheel 3, 1 bottoms of frame are inlayed and are had quick-witted case 8, driver 11 is installed to the inside bolt of quick-witted case 8, the inlaying of quick-witted case 8 bottom has supersonic speed electric arc spraying shower nozzle 12, driver 11 output links to each other with supersonic speed electric arc spraying shower nozzle 12, the welding of 8 bottom one sides of quick-witted case has locating lever 13, wiper plate 14 is installed to 13 bottom buckles of locating lever, the inside bolt of quick-.
The utility model discloses a rail surface rust removal device, including locating lever 13, sand blasting machine 16, locating lever 15, sand blasting machine workbin 15 bottom and sand blasting machine 16 feed inlet intercommunication each other, have sand blasting machine 16 through locating lever 13 one side surface bolt installation, conveniently carry out the sandblast to the rail counter face and polish to eliminate rail surface rust and make the rail satisfy the spraying demand simultaneously, through sand blasting machine workbin 15 that sets up, conveniently provide the used grit of work to sand blasting machine 16.
The welding of 1 top of frame has workbin 6, 6 inside inlays of workbin have filler opening 10, filler opening 10 and the inside intercommunication each other of sand blasting machine workbin 15, raw material box 9 is installed to the inside buckle of workbin 6, raw material box 9 bottom and the 12 feed inlets of supersonic speed electric arc spraying shower nozzle communicate each other, through the inside embedded material adding mouth 10 of 1 top workbin of frame, the convenience is according to the work demand, in time to the inside processing action sand that adds of sand blasting machine workbin 15, installs raw material box 9 through the inside buckle of workbin 6, convenient storage and to the required spraying raw materials of supersonic speed electric arc spraying shower nozzle 12 interpolation.
The utility model discloses a spraying machine, including quick-witted case 8, expansion bracket 19, rolling wheel 20, the setting is rolled to the rail that carries out the spraying through the 19 inlayed rolling wheel 20 in quick-witted case 8 bottom expansion bracket bottom, 19 bottom inlays of expansion bracket 20, conveniently rolls the design, makes spraying thing and rail closely laminate, improves the spraying effect.
The air injection pipe 18 is installed to locating lever 13 one side surface bolt, fan 17 is installed to the inside bolt of machine case 8, communicate each other between fan 17 air outlet and the air injection pipe 18, through the air injection pipe 18 of 13 side surface inlays, conveniently spouts the gas that fan 17 produced to the rail to eliminate the grit dust that the rail surface is detained because of the operation of sandblast rust cleaning, so that improve subsequent spraying effect.
The battery 7 is installed to 1 top surface bolt of frame, 1 one end welding of frame has traction frame 5, and through the battery 7 of 1 top surface bolt installation of frame, the convenience provides the power consumption of work to whole device, through 1 one end welded traction frame 5 of frame, makes things convenient for whole device and tractor vehicle interconnect.
The working principle is that a driver 11 is installed through bolts inside a chassis 8, a supersonic speed electric arc spraying nozzle 12 can be regulated and controlled, so that the working process of the supersonic speed electric arc spraying nozzle 12 can be regulated according to working requirements, a wiping plate 14 installed at the bottom end of a positioning rod 13 at the bottom end of the chassis 8 in a buckling mode can wipe a steel rail subjected to sand blasting treatment, so that redundant rust and sand on the surface of the steel rail can be cleaned, the subsequent spraying effect is improved, a sand blasting machine 16 is installed through bolts on one side surface of the positioning rod 13, the surface of a steel rail cabinet can be conveniently subjected to sand blasting and polishing, rust on the surface of the steel rail can be eliminated, meanwhile, the steel rail meets the spraying requirements, sand used for working can be conveniently provided for the sand blasting machine 16 through a sand blasting machine box 15, machining action sand can be conveniently added into the sand blasting machine 15 in time according to the working requirements, install raw material tank 9 through the inside buckle of workbin 6, convenient storage and to required spraying raw materials of supersonic speed electric arc spraying shower nozzle 12 interpolation, rolling wheel 20 through the 19 bottom inlays of quick-witted case 8 bottom expansion bracket, it is stereotyped to conveniently roll the rail that carries out the spraying, make spraying thing and rail closely laminate, improve the spraying effect, through the gas-jet pipe 18 of 13 side surface inlays of locating lever, conveniently spout the gas that fan 17 produced to the rail, thereby eliminate the grit dust that the rail surface is detained because of the sandblast rust cleaning operation, so that improve subsequent spraying effect, battery 7 through the installation of frame 1 top surface bolt, conveniently provide the power consumption of work to whole device, through frame 1 one end welded traction frame 5, make things convenient for whole device and tractor vehicle interconnect.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a rail surface supersonic speed electric arc spraying operation equipment, includes frame (1), its characterized in that: frame (1) bottom welding has support frame (2), support frame (2) skin weld has stiffening beam (4), inlay support frame (2) bottom has gyro wheel (3), inlay frame (1) bottom has quick-witted case (8), driver (11) are installed to quick-witted case (8) inside bolt, inlay quick-witted case (8) bottom has supersonic speed electric arc spraying shower nozzle (12), driver (11) output links to each other with supersonic speed electric arc spraying shower nozzle (12), the welding of quick-witted case (8) bottom one side has locating lever (13), locating lever (13) bottom buckle is installed and is cleaned board (14), sand blasting machine workbin (15) are installed to quick-witted case (8) inside bolt.
2. A rail surface supersonic electric arc spraying operation equipment according to claim 1, wherein: a sand blasting machine (16) is installed on the surface of one side of the positioning rod (13) through bolts, and the bottom end of a sand blasting machine material box (15) is communicated with a feed inlet of the sand blasting machine (16).
3. A rail surface supersonic electric arc spraying operation equipment according to claim 1, wherein: the welding of frame (1) top has workbin (6), workbin (6) inside is inlayed and is had filler opening (10), filler opening (10) and sand blasting machine workbin (15) inside intercommunication each other, raw material tank (9) are installed to workbin (6) inside buckle, raw material tank (9) bottom and supersonic speed electric arc spraying shower nozzle (12) feed inlet communicate each other.
4. A rail surface supersonic electric arc spraying operation equipment according to claim 1, wherein: an expansion bracket (19) is embedded in the bottom end of the case (8), and a rolling wheel (20) is embedded in the bottom end of the expansion bracket (19).
5. A rail surface supersonic electric arc spraying operation equipment according to claim 1, wherein: an air injection pipe (18) is mounted on the surface of one side of the positioning rod (13) through a bolt, a fan (17) is mounted on the inner portion of the case (8) through a bolt, and an air outlet of the fan (17) is communicated with the air injection pipe (18).
6. A rail surface supersonic electric arc spraying operation equipment according to claim 1, wherein: the frame (1) top surface bolted mounting has battery (7), frame (1) one end welding has traction frame (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022151720.1U CN213357717U (en) | 2020-09-27 | 2020-09-27 | Supersonic electric arc spraying operation equipment for rail surface of steel rail |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022151720.1U CN213357717U (en) | 2020-09-27 | 2020-09-27 | Supersonic electric arc spraying operation equipment for rail surface of steel rail |
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| CN213357717U true CN213357717U (en) | 2021-06-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202022151720.1U Active CN213357717U (en) | 2020-09-27 | 2020-09-27 | Supersonic electric arc spraying operation equipment for rail surface of steel rail |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114481726A (en) * | 2022-01-26 | 2022-05-13 | 武汉大学 | Longitudinal vibration suppression system and method for water jet steel rail grinding |
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2020
- 2020-09-27 CN CN202022151720.1U patent/CN213357717U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114481726A (en) * | 2022-01-26 | 2022-05-13 | 武汉大学 | Longitudinal vibration suppression system and method for water jet steel rail grinding |
| CN114481726B (en) * | 2022-01-26 | 2023-01-17 | 武汉大学 | Longitudinal vibration suppression system and method for water jet steel rail grinding |
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