CN213349844U

CN213349844U - Automatic dust collector of air conditioner indoor unit panel

Info

Publication number: CN213349844U
Application number: CN202021315301.0U
Authority: CN
Inventors: 寇松; 周思龙; 王雷涛; 叶少武; 杜臣义; 张一宾
Original assignee: Gree Electric Appliances Inc of Zhuhai; Gree Zhengzhou Electric Appliances Co Ltd
Current assignee: Gree Electric Appliances Inc of Zhuhai; Gree Zhengzhou Electric Appliances Co Ltd
Priority date: 2020-07-07
Filing date: 2020-07-07
Publication date: 2021-06-04
Anticipated expiration: 2030-07-07

Abstract

The utility model relates to the technical field of air conditioner production and processing, in particular to an automatic dust removal device for plates in an air conditioner, which comprises a frame, a conveying mechanism arranged on the frame, a dust removal mechanism arranged on the frame, and a cleaning mechanism arranged on the frame, wherein the dust removal mechanism is arranged adjacent to the cleaning mechanism; the dust removal mechanism comprises a first support frame arranged on the rack and a rubber roller assembly arranged above the conveying mechanism, and the rubber roller assembly moves in the vertical direction under the driving of a driving piece arranged on the first support frame. The utility model discloses set up transport mechanism, dust removal mechanism, clean mechanism, dust removal mechanism can remove dust to the panel on the transport mechanism automatically, and simultaneously under the cooperation of clean mechanism, dust removal mechanism's rubber roll also can realize self-cleaning, and whole process has realized the automation basically, only needs the artifical clean glued paper board of changing, has reduced intensity of labour, has improved the operating efficiency, has reduced manufacturing cost, and the uniformity of dust removal quality has also been guaranteed in automatic operation.

Description

Automatic dust collector of air conditioner indoor unit panel

Technical Field

The utility model relates to an air conditioner production and processing technology field, concretely relates to automatic dust collector of air conditioner internal unit panel.

Background

An air conditioner, i.e., an air conditioner, is a device for manually adjusting and controlling parameters such as temperature, humidity, and flow rate of ambient air in a building or structure, and generally includes many parts such as a cold source/heat source device, a cold and hot medium distribution system, and a terminal device, and other auxiliary devices. At present, in the production and processing of an air conditioner, four silk-screen processes exist in the plate hot bending process of an indoor unit panel, a surface dust removal process needs to be carried out before each silk-screen process, the appearance cleanliness is ensured, the existing process is manual operation, after the plate flows out through a perforating machine process, a worker takes the plate from a belt line to a tool, repeated dust removal operation is carried out by using a manual dust removal rubber roller, the plate is removed by using the rubber roller in each dust removal process, the whole plate silk-screen surface is required to be covered in a rolling mode, and the plate surface needs to be cleaned up. The silk-screen plates are heavy, the plates need to be carried twice in each dust removal operation, the length of the rubber roller used manually is short, the plates cannot be completely covered, the plates need to be rolled repeatedly, the rubber roller needs to be cleaned manually after each cleaning of a plurality of plates, the labor intensity is high, and the operation efficiency is low. In addition, the manual dust removal is tired due to people, the skill and proficiency of different workers are different, and the dust removal quality consistency cannot be guaranteed.

SUMMERY OF THE UTILITY MODEL

In order to solve the problem, the utility model provides an automatic dust collector of air conditioner internal unit panel.

The utility model discloses a following scheme realizes:

an automatic dust removal device for plates of an air conditioner internal unit comprises a rack, a conveying mechanism arranged on the rack, a dust removal mechanism arranged on the rack, and a cleaning mechanism arranged on the rack and used for cleaning the dust removal mechanism, wherein the dust removal mechanism is arranged adjacent to the cleaning mechanism; the dust removal mechanism comprises a first support frame arranged on the rack and a rubber roller assembly arranged above the conveying mechanism and used for removing dust, the rubber roller assembly is driven by a driving piece arranged on the first support frame to move along the vertical direction, the rubber roller assembly is connected with the output end of the driving piece through a connecting assembly, and the rubber roller assembly faces the cleaning mechanism.

Furthermore, the connecting assembly comprises a first connecting plate and a second connecting plate which are arranged in parallel, and a plurality of connecting rods arranged between the first connecting plate and the second connecting plate; the glue roller assembly is connected to the bottom of the second connecting plate.

Furthermore, the connecting rod cover is equipped with the spring, just the one end of spring with first connecting plate is connected, the other end of spring with the second connecting plate is connected.

Further, the bottom of coupling assembling is provided with the sensor that is used for responding to the supplied materials.

Further, the sensor is a color sensor.

Further, the rubber roller assembly comprises a fixing frame connected with the connecting assembly and a rubber roller arranged on the fixing frame.

Furthermore, the cleaning mechanism comprises a second support frame arranged on the machine table, a support plate arranged on one side of the second support frame, which faces the dust removal assembly, and a cleaning adhesive paper plate arranged on one side of the support plate, which faces the dust removal assembly; the upper end of the supporting plate inclines towards one side of the dust removal assembly.

Furthermore, a first mounting groove and a second mounting groove for mounting the clean rubber-coated paper board are arranged on the side face of the supporting plate.

Further, the supporting plate is also provided with a plurality of limiting parts for limiting the position of the cleaning pasteboard.

Further, the driving piece is an air cylinder or an electric cylinder.

Contrast prior art, the utility model discloses following beneficial effect has:

the utility model discloses set up transport mechanism, a dust removal mechanism for panel removes dust, and be used for the clean mechanism of clean dust removal mechanism, dust removal mechanism can remove dust to the panel on the transport mechanism automatically, simultaneously under the cooperation of clean mechanism, self-cleaning also can be realized to dust removal mechanism's rubber roll, whole process has realized the automation basically, only need the artifical clean glued paper board of changing, and the labor intensity is reduced, the operating efficiency is improved, and the production cost is reduced, the uniformity of dust removal quality has also been guaranteed in the operation of automation. On the other hand, the utility model has the advantages that the whole structure is simple and flexible, the guarantee function saves space simultaneously, and is effectual to combine with the line body, realizes the operation of flowing on line, high-efficient quality assurance guarantor.

Drawings

Fig. 1 is the utility model provides a pair of automatic dust collector of air conditioner internal unit panel.

Fig. 2 is a schematic view of the connection assembly of the dust removing mechanism of the present invention.

Fig. 3 is a schematic view of the connection of the driving member, the connecting assembly and the rubber roller assembly.

The figure includes:

the cleaning device comprises a frame 1, a conveying mechanism 2, a dust removing mechanism 3, a first supporting frame 31, a rubber roller assembly 32, a fixed frame 321, a rubber roller 322, a driving piece 33, a connecting assembly 34, a first connecting plate 341, a second connecting plate 342, a connecting rod 343, a spring 344, a cleaning mechanism 4, a second supporting frame 41, a supporting plate 42, a cleaning rubber paperboard 43, a first mounting groove 44, a second mounting groove 45, a limiting piece 46 and a sensor 5.

Detailed Description

To facilitate understanding of the present invention for those skilled in the art, the present invention will be described in further detail with reference to the following detailed description and accompanying drawings.

Referring to fig. 1 to 3, the utility model provides a pair of automatic dust collector of air conditioner internal unit panel, including frame 1, set up transport mechanism 2 in frame 1, set up in dust removal mechanism 3 in frame 1, set up in be used for in frame 1 cleanly dust removal mechanism 3's clean mechanism 4, dust removal mechanism 3 with clean mechanism 4 is adjacent to be set up. Conveying mechanism 2 has adopted the conveyer belt in this embodiment, and panel can place on the conveyer belt, follows the conveyer belt and removes, and the conveyer belt can be connected with other processing equipment realization in a flexible way, combines with the assembly line body effectively, realizes online flow operation.

The dust removing mechanism 3 comprises a first support frame 31 arranged on the frame 1, and a rubber roller assembly 32 arranged above the conveying mechanism 2 and used for removing dust, wherein the rubber roller assembly 32 is driven by a driving piece 33 arranged on the first support frame 31 to move in the vertical direction, the rubber roller assembly 32 is connected with the output end of the driving piece 33 through a connecting assembly 34, and the rubber roller assembly 32 is arranged towards the cleaning mechanism 4.

The connecting assembly 34 includes a first connecting plate 341 and a second connecting plate 342 arranged in parallel, and a plurality of connecting rods 343 arranged between the first connecting plate 341 and the second connecting plate 342; the glue roller assembly 32 is attached to the bottom of the second connection plate 342. The connecting rod 343 is sleeved with a spring 344, one end of the spring 344 is connected to the first connecting plate 341, and the other end of the spring 344 is connected to the second connecting plate 342.

The bottom of the connecting component 34 is provided with a sensor 5 for sensing incoming materials. In this embodiment, the sensor 5 is a color sensor 5 and is disposed at the bottom of the second connecting plate 342. Of course, the specific implementation is not limited to the color sensor 5, and the sensor 5 may be any sensor capable of sensing the sheet material.

The rubber roller assembly 32 comprises a fixing frame 321 connected with the connecting assembly 34, and a rubber roller 322 arranged on the fixing frame 321. The fixing frame 321 is specifically connected to the bottom of the second connecting plate 342, and the fixing frame 321 and the second connecting plate 342 may be connected and fixed by a fastener such as a bolt. The length of the rubber roller 322 is required to ensure complete coverage of the surface to be cleaned of the sheet material, and the specific length can be set according to the size of the sheet material.

The cleaning mechanism 4 comprises a second supporting frame 41 arranged on the machine table, a supporting plate 42 arranged on one side of the second supporting frame 41, which faces the dust removing component, and a cleaning adhesive paper plate 43 arranged on one side of the supporting plate 42, which faces the dust removing component; the upper end of the support plate 42 is inclined toward the dust removing assembly side. The cleaning rubber-covered paper board 43 can contact the rubber-covered roller 322 when the rubber-covered roller assembly 32 moves up and down, and the spring 344 sleeved on the connecting rod 343 of the connecting assembly 34 can play a role in buffering when the rubber-covered roller 322 contacts the cleaning rubber-covered paper board 43. In specific implementation, a connecting rod (two ends of the connecting rod are respectively rotatably connected with the supporting frame and the supporting plate) can be arranged between the top of the second supporting frame 41 and the top of the supporting plate 42, so that the supporting plate 42 has a certain moving space when the rubber roller 322 contacts the cleaning rubber cardboard plate 43.

The supporting plate 42 is provided at the side thereof with a first mounting groove 44 and a second mounting groove 45 for mounting a cleaning pasteboard 43. The support plate 42 is further provided with a plurality of stoppers 46 for restricting the position of the cleaning pasteboard 43. First mounting groove 44 and second mounting groove 45 specifically set up the upper and lower both ends in backup pad 42 side, and locating part 46 sets up in the one side adjacent with first mounting groove 44, second mounting groove 45, and specifically speaking, first mounting groove 44, second mounting groove 45 and locating part 46 constitute the spacing of the three side of clean offset plate 43, leave one side and supply to change clean offset plate 43, can realize convenient change. The replacement cycle of the clean pasteboard 43 can be set according to the specific use condition.

The driving member 33 is an air cylinder or an electric cylinder, and an air cylinder is used in this embodiment. When the device is specifically implemented, an electric cylinder can be adopted, and the electric cylinder can further ensure the operation precision and force.

When the device works specifically, a plate flows out of the processing equipment and is conveyed to the position below the dust removal mechanism 3 through the conveying mechanism 2, the sensor 5 detects the plate coming material, a signal is transmitted to the driving part 33, the driving part 33 receives the signal and starts to drive the connecting assembly 34 to move downwards, so that the rubber roller assembly 32 is driven to the set height, the rubber roller 322 contacts the surface of the plate, the rubber roller 322 completely covers the inner surface of the plate needing dust removal at the moment, the conveying mechanism 2 drives the plate and the rubber roller 322 to generate rolling friction, and the plate is subjected to integral dust removal. When the sheet material completely flows through the rubber roller 322, the sensor 5 sends a signal to the driving member 33, and the driving member 33 starts to perform a return motion. In the process of upward movement of the rubber roller 322, the rubber roller 322 contacts the clean rubber paperboard 43 to generate rolling friction, the clean rubber paperboard 43 adheres dust on the rubber roller 322, the surface of the rubber roller 322 is cleaned for the first time, when the sensor 5 detects the next plate, the driving part 33 receives a signal to drive the rubber roller 322 to move downwards, the rubber roller 322 and the clean rubber paperboard 43 generate second rolling friction, and the rubber roller 322 is cleaned for the second time. The surface cleanliness of the rubber roller 322 is improved by cleaning twice, and the efficiency and the quality of the product are greatly ensured.

In the description of the present invention, it should be understood that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention.

Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.

In the present invention, unless otherwise expressly stated or limited, the terms "connected" and "fixed" are to be construed broadly, e.g., as meaning either a fixed connection or a removable connection, or as an integral part; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

While the invention has been described in conjunction with the specific embodiments set forth above, it is evident that many alternatives, modifications and variations will be apparent to those skilled in the art in light of the foregoing description. Accordingly, it is intended to embrace all such alternatives, modifications, and variations that fall within the scope of the included claims.

Claims

1. An automatic dust removal device for plates of an air conditioner indoor unit is characterized by comprising a rack, a conveying mechanism arranged on the rack, a dust removal mechanism arranged on the rack, and a cleaning mechanism arranged on the rack and used for cleaning the dust removal mechanism, wherein the dust removal mechanism is arranged adjacent to the cleaning mechanism; the dust removal mechanism comprises a first support frame arranged on the rack and a rubber roller assembly arranged above the conveying mechanism and used for removing dust, the rubber roller assembly is driven by a driving piece arranged on the first support frame to move along the vertical direction, the rubber roller assembly is connected with the output end of the driving piece through a connecting assembly, and the rubber roller assembly faces the cleaning mechanism.

2. The automatic dust removal device for the indoor unit board in the air conditioner as claimed in claim 1, wherein the connection assembly comprises a first connection board and a second connection board which are arranged in parallel, and a plurality of connection rods are arranged between the first connection board and the second connection board; the glue roller assembly is connected to the bottom of the second connecting plate.

3. The automatic dust removing device for the indoor unit plates of the air conditioner as claimed in claim 2, wherein a spring is sleeved on the connecting rod, one end of the spring is connected with the first connecting plate, and the other end of the spring is connected with the second connecting plate.

4. The automatic dust removing device for the indoor unit board material of the air conditioner as claimed in claim 1, wherein a sensor for sensing incoming materials is arranged at the bottom of the connecting assembly.

5. The automatic dust collector for indoor unit plates of an air conditioner according to claim 4, wherein the sensor is a color sensor.

6. The automatic dust collector for indoor unit plates of an air conditioner as claimed in claim 1, wherein the rubber roller assembly comprises a fixing frame connected with the connecting assembly and a rubber roller arranged on the fixing frame.

7. The automatic dust removal device for the plates in the indoor unit of the air conditioner as claimed in claim 1, wherein the cleaning mechanism comprises a second support frame arranged on the machine table, a support plate arranged on one side of the second support frame facing the dust removal assembly, and a cleaning adhesive paper plate arranged on one side of the support plate facing the dust removal assembly; the upper end of the supporting plate inclines towards one side of the dust removal assembly.

8. The automatic dust removing device for the indoor unit board in the air conditioner as claimed in claim 7, wherein the supporting plate is provided at a side thereof with a first mounting groove and a second mounting groove for mounting a clean adhesive paper board.

9. The automatic dust removing device for the indoor unit board material of the air conditioner as claimed in claim 8, wherein the supporting plate is further provided with a plurality of position-limiting members for limiting the position of the cleaning pasteboard.

10. The automatic dust removing device for the indoor unit board in the air conditioner as claimed in claim 1, wherein the driving member is an air cylinder or an electric cylinder.