CN213349574U

CN213349574U - Dacromet curing device

Info

Publication number: CN213349574U
Application number: CN202021823374.0U
Authority: CN
Inventors: 汪家武; 吴明发
Original assignee: Anhui Zhenhua Technology Industrial Co ltd
Current assignee: Anhui Zhenhua Technology Industrial Co ltd
Priority date: 2020-08-27
Filing date: 2020-08-27
Publication date: 2021-06-04
Anticipated expiration: 2030-08-27

Abstract

The utility model discloses a dyclonus solidification equipment relates to the solidification equipment field, including dustcoat, induction heating solidification equipment, conveyer and temperature measuring device, induction heating solidification equipment is used for heating and sets up two retainer plates and the dustcoat at the inside reuse setting of dustcoat both ends around the dustcoat fixed for the work piece, the retainer plate is fixed on the base, conveyer sets up and is used for conveying the work piece in induction heating solidification equipment and the front and back end that passes induction heating solidification equipment, temperature measuring device installs the top surface at the dustcoat and is used for monitoring the work piece temperature, the utility model discloses solidifying and be can be swiftly convenient promotion work piece temperature, improve solidification efficiency, it is extravagant to reduce the energy, and other positions of whole solidification equipment can not produce the high temperature, can effectually avoid the workman to scald.

Description

Dacromet curing device

Technical Field

The utility model relates to a solidification equipment field specifically is a reach cloro solidification equipment.

Background

The dacromet process is the best technology for replacing the traditional electrogalvanizing and hot-dip galvanizing technologies which cause serious environmental pollution, can treat not only steel, iron, aluminum and alloy thereof, iron castings and structural parts, but also sintered metal and special surface treatment, after the metal piece is plated with the Dacromet coating, the Dacromet can be normally used after being solidified, the existing Dacromet solidification process is mainly completed by using a special solidification furnace through the processes of pre-drying, high-temperature solidification and cooling, the temperature of the workpiece is synchronously regulated by regulating the temperature of the curing oven in the process, the process is difficult to control the temperature of the workpiece and the curing oven to be synchronously regulated, and the curing oven needs to slowly heat the workpiece to 300-350 ℃ required by high-temperature curing, and even heating at each position is difficult to realize for large workpieces with complex structures.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a reach cloro solidification equipment to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: the induction heating curing device is used for heating workpieces and is arranged inside the outer cover, two fixing rings arranged at the front end and the rear end of the outer cover are fixed with the outer cover, the fixing rings are fixed on the base, the conveying device is arranged in the induction heating curing device and penetrates through the front end and the rear end of the induction heating curing device to be used for conveying the workpieces, and the temperature measuring device is arranged on the top surface of the outer cover and used for monitoring the temperature of the workpieces.

Preferably, induction heating device includes coil, cylinder coil former and air-blowing cylinder, the coil is around the outside at cylinder coil former, coil and converter electric connection, the converter adopts confluent chuan MT310T5.5B model, the air-blowing cylinder has a plurality of and evenly distributed in the inboard left and right sides face of cylinder coil former.

Preferably, the conveying device comprises a roller and a conveying belt, two ends of the roller are arranged on the inner sides of two side faces of the base, the roller is transversely and uniformly distributed in the conveying belt, and insulating rubber layers are arranged on the surfaces of the roller and the conveying belt.

Preferably, temperature measuring device includes infrared probe, temperature sensor siemens and temperature controller, infrared probe installs the lower surface at temperature sensor siemens, temperature sensor adopts siemens QAM2161.040 model, temperature controller and temperature sensor electric connection, temperature controller adopts just tai XMT model, temperature controller and converter electric connection.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the device forms eddy current in the workpiece in an electromagnetic induction mode to heat the workpiece, so that the whole temperature of the workpiece is quickly and uniformly increased, the curing efficiency can be improved, and the curing quality can be improved;

2. the device can continuously carry out the processes of pre-drying, high-temperature curing and cooling by monitoring the temperature of a workpiece in real time during induction heating, does not need to change the temperature of a curing furnace frequently, and only needs to adjust the current frequency of a coil;

3. the device only can produce high temperature on the work piece in the heating curing process, and other positions can not have temperature variation, can avoid workman's scald effectively.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the internal structure of the present invention;

FIG. 3 is a schematic sectional view of the present invention;

in the figure: 1-a housing; 2-an induction curing device; 3-a conveying device; 4-a temperature measuring device; 5-a frequency converter; 6-a coil; 7-a cylindrical coil former; 8-air blowing cylinder; 9-a fixed ring; 10-a roller; 11-a conveyor belt; 12-an infrared probe; 13-a temperature sensor; 14-a temperature controller; 15-base.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1 to 3, the present invention provides a technical solution: the utility model provides a dacromet solidification equipment, includes dustcoat 1, induction heating solidification equipment 2, conveyer 3 and temperature measuring device 4, induction heating solidification equipment 2 is used for heating and sets up in the inside of dustcoat 1 reuse set up two retainer plates 9 and dustcoat 1 at dustcoat 1 front and back both ends fixed, retainer plate 9 is fixed on base 15, conveyer 3 sets up in induction heating solidification equipment 2 and passes induction heating solidification equipment 2 front and back end and be used for conveying the work piece, temperature measuring device 4 installs the top surface at dustcoat 1 and is used for monitoring the work piece temperature.

In this embodiment, induction heating device 2 includes coil 6, cylinder coil former 7 and blows gas cylinder 8, coil 6 is around the outside at cylinder coil former 7, coil 6 and converter 5 electric connection, converter 5 adopts confluent chuan MT310T5.5B model, blow gas cylinder 8 has a plurality of and evenly distributed in the inboard left and right sides face of cylinder coil former 7, and the promotion work piece temperature that the mode of application electromagnetic induction heating can be rapid, and only the work piece can heat up, and other positions can not produce high temperature, the effectual scald of avoiding.

In this embodiment, the conveying device 3 includes a roller 10 and a conveying belt 11, two ends of the roller 10 are installed on the inner sides of two side surfaces of the base 15, the roller 10 is transversely and uniformly distributed inside the conveying belt 11, and the surfaces of the roller 10 and the conveying belt 11 are provided with insulating rubber layers, so that the insulating rubber layers can prevent the roller 10 from generating heat to affect the stability of the whole conveying device.

In this embodiment, temperature measuring device 4 includes infrared probe 12, temperature sensor 13 and temperature controller 14, infrared probe 12 installs the lower surface at temperature sensor 13, temperature sensor 13 adopts siemens QAM2161.040 model, and

temperature controller

13 and 14 electric connection of temperature sensor, temperature controller 14 adopts the positive tai XMT model, temperature controller 14 and 5 electric connection of converter, by the current frequency of 14 real-time adjustment converters 5 of temperature controller, quick completion goes up and down the temperature, the effectual curing time that saves.

The working principle is as follows: when in use, a dacromet workpiece needing spraying and curing is placed on the conveying belt 11, the conveying belt 11 is driven by the roller 10 to rotate to convey the workpiece to the inside of the cylindrical coil rack 7 made of insulating materials, the infrared probe 12 detects that the surface temperature of the workpiece is lower than the set pre-drying temperature at the moment, the temperature sensor 13 feeds a signal back to the temperature controller 14, the temperature controller 14 controls the frequency converter 5 to change the current frequency in the coil 6, because the principle of electromagnetic induction can generate eddy current in the workpiece to heat the workpiece from the inside, the heating process is fast, the dacromet sprayed on the surface of the workpiece can quickly complete the pre-drying-high temperature curing process on the surface of the workpiece with fast heating, in the process, the infrared probe monitors the temperature of the workpiece in real time, adjusts the current frequency at any time, can conveniently ensure the curing quality, and only the workpiece can be heated up in the process, other positions of the whole curing device can not generate high temperature, workers can be effectively prevented from being scalded, after curing is completed, the workpieces are taken out of the cylindrical coil rack 7 by the conveying belt 11, and the workpieces are conveyed to a designated position to be cooled.

Based on the above, the utility model discloses carrying out the solidification can be swift convenient promotion work piece temperature, improves solidification efficiency, and it is extravagant to reduce the energy, and other positions of whole solidification equipment can not produce high temperature, can effectually avoid the workman to scald.

It will be appreciated by those skilled in the art that the invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The embodiments disclosed above are therefore to be considered in all respects as illustrative and not restrictive. All changes which come within the scope of the invention or which are equivalent to the scope of the invention are embraced by the invention.

Claims

1. A dacromet curing apparatus, comprising: including dustcoat (1), induction heating solidification equipment (2), conveyer (3) and temperature measuring device (4), induction heating solidification equipment (2) are used for heating and set up two retainer plates (9) that set up both ends around dustcoat (1) at the inside reuse of dustcoat (1) and are fixed with dustcoat (1), retainer plate (9) are fixed on base (15), conveyer (3) set up in induction heating solidification equipment (2) and pass the front and back end of induction heating solidification equipment (2) and are used for conveying the work piece, the top surface at dustcoat (1) is installed in temperature measuring device (4) and is used for monitoring the work piece temperature.

2. The dacromet curing apparatus of claim 1, wherein: induction heating solidification equipment (2) includes coil (6), cylinder coil former (7) and blows gas cylinder (8), coil (6) are around the outside at cylinder coil former (7), coil (6) and converter (5) electric connection, converter (5) adopt and converge river MT310T5.5B model, blow gas cylinder (8) have a plurality of and evenly distributed in the left and right sides face of cylinder coil former (7) inboard.

3. The dacromet curing apparatus of claim 1, wherein: the conveying device (3) comprises rollers (10) and a conveying belt (11), two ends of each roller (10) are installed on the inner sides of two side faces of the base (15), the rollers (10) are transversely and uniformly distributed in the conveying belt (11), and insulating rubber layers are arranged on the surfaces of the rollers (10) and the conveying belt (11).

4. The dacromet curing apparatus of claim 1 or 2, wherein: temperature measuring device (4) include infrared probe (12), temperature sensor (13) and temperature controller (14), the lower surface at temperature sensor (13) is installed in infrared probe (12), temperature sensor (13) adopt siemens QAM2161.040 model, temperature controller (14) and temperature sensor (13) electric connection, temperature controller (14) adopt just tai XMT model, temperature controller (14) and converter (5) electric connection.