CN213327770U

CN213327770U - Isolation and heat preservation equipment for reducing zinc oxide ash production amount and energy consumption of zinc-plating and zinc-melting tank

Info

Publication number: CN213327770U
Application number: CN202021857325.9U
Authority: CN
Inventors: 储文伟
Original assignee: Wuxi Kemao Metal Materials Co ltd
Current assignee: Wuxi Kemao Metal Materials Co ltd
Priority date: 2020-08-31
Filing date: 2020-08-31
Publication date: 2021-06-01
Anticipated expiration: 2030-08-31

Abstract

The utility model discloses an isolation and heat preservation equipment for reducing zinc oxide ash production amount and energy consumption of a zinc-plating and zinc-melting tank, belonging to the technical field of zinc-plating and zinc-melting processing devices. The isolation and heat preservation equipment for reducing the zinc oxide ash production amount and the energy consumption of the zinc-plating and zinc-melting tank comprises a zinc-melting tank, wherein a supporting plate is fixedly connected to one side surface of the zinc-melting tank, a baffle plate is fixedly connected to the upper surface of the supporting plate, an upper cover plate is slidably connected to the inner surface of the baffle plate, and sliding blocks are fixedly connected to two sides of the upper cover plate; the utility model discloses this technique is that the steel wire submerges the front end vacant region of zinc liquid level in the zinc melting tank, sets up the light brick baffle that a light brick series connection is constituteed, and it has the vermiculite powder to cover in the vacant region of putting the light brick baffle, and it can to trowel the vermiculite powder, play the direct contact of isolated zinc liquid and air, reduce the production of zinc oxide ash and slow down the loss of zinc liquid surface temperature, and energy saving and consumption reduction is effectual showing.

Description

Isolation and heat preservation equipment for reducing zinc oxide ash production amount and energy consumption of zinc-plating and zinc-melting tank

Technical Field

The utility model relates to a zinc-plating melts zinc processingequipment technical field, especially relates to reduce the isolation heat preservation equipment of zinc-plating melts zinc bath zinc oxide ash production volume and energy consumption.

Background

The galvanizing bath comprises a heating chamber and a galvanizing bath, the heating chamber is arranged above the galvanizing bath with a lining, the heating plate is arranged on the bottom surface of the heating chamber, the hot galvanizing bath is generally divided into two categories of materials used, namely a bath built by refractory materials and a bath made of steel materials, the galvanizing bath built by refractory materials is composed of a molten zinc heating bath and an operation bath, namely, a special galvanizing device which is heated by top blowing of coal gas in a closed molten zinc bath and enables zinc liquid to flow to the operation bath, the bath generally has no problems, only along with the continuation of the service time, the mechanical strength of the refractory materials is gradually reduced, the bath is required to be repaired after being used for half a year or a year, the repairing is troublesome, the heating device is added, the bath body has poor adaptability to various plating pieces, and the zinc slag is difficult to clean, so that the adopters are not common, the bath made of steel materials, the device has the advantages of wide adaptability, convenience in maintenance and replacement, and simplicity and convenience in heating, so that the device is widely used, the groove made of steel materials also comprises a gray iron casting groove and a steel plate welding groove, the two grooves are common in use, but the device has many problems in terms of use effect and service life.

The zinc melting tank is open, a plurality of steel wires are arranged in a straight line only at a certain end point and are simultaneously immersed in zinc liquid for galvanizing coating, 80-85% of the surface area of the zinc liquid in the zinc melting tank is in an actually vacant area, and a large area of the zinc liquid is directly exposed in the air, so the prior art has two defects: because of direct contact with air, zinc oxide ash is easily generated on the surface of the zinc liquid, and zinc loss is caused; the large-area zinc liquid is directly exposed in the air, the loss of the surface temperature of the zinc liquid is fast, the energy consumption of supplementary heating is increased, and the increase of the production cost is inevitably caused.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving the problem that zinc oxide ash is easily generated on the surface of air direct contact zinc liquid in the prior art to cause zinc loss, and providing the isolation and heat preservation equipment for reducing the zinc oxide ash production amount and energy consumption of the zinc-plating and zinc-melting tank.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

reduce zinc-plating and melt isolation heat preservation equipment of zinc bath zinc oxide ash production volume and energy consumption, including melting the zinc bath, melt a side fixedly connected with backup pad of zinc bath, the last fixed surface of backup pad is connected with the baffle, the internal surface sliding connection of baffle has the upper cover plate, the equal fixedly connected with slider in both sides of upper cover plate, the last fixed surface of upper cover plate is connected with the handle, melt another side fixedly connected with fixed plate in zinc bath.

Preferably, a first fixing block is fixedly connected to one side face of the upper cover plate, and a fixing groove is formed in the upper surface of the first fixing block.

Preferably, one side of the upper surface of the zinc melting tank is fixedly connected with a pressing block, and a wire outlet hole is formed in one side face of the pressing block.

Preferably, the inner surface of the zinc melting groove is rotatably connected with a rotating shaft, and the outer surface of the rotating shaft is fixedly connected with a wire pressing shaft.

Preferably, the inside of the zinc melting tank is provided with a zinc melting liquid, the inner surface of the zinc melting tank is fixedly connected with a second fixed block, and the inside of the second fixed block is provided with a clamping groove.

Preferably, the inside joint of second fixed block has the fixture block, the upper surface fixed connection of fixture block has the light brick baffle, the upper surface of light brick baffle is provided with vermiculite powder.

Compared with the prior art, the utility model provides a reduce the zinc-plating and melt the isolation heat preservation equipment of zinc oxide ash production volume and energy consumption of zinc-plating groove possesses following beneficial effect:

1. the utility model discloses, through the bobbin, melt zinc liquid, the second fixed block, a fixture block, cooperation setting between light brick baffle and the vermiculite powder, this technique is in the zinc bath front end vacant region that the steel wire submerges zinc liquid level, set up the light brick baffle that a light brick is established ties and is constituteed, light brick baffle hangs in melting zinc bath both sides border, light brick baffle bottom slightly submerges in zinc liquid, submerge the opposite side of zinc liquid level to the vacant regional both ends between the zinc-plated bobbin equally at the steel wire, respectively place a light brick baffle of establishing ties and constituteing by the light brick, cover the vermiculite powder in the vacant region of placing light brick baffle, it can to float the vermiculite powder, play the direct contact of isolated zinc liquid and air, reduce the production of zinc oxide ash and slow down the loss of zinc liquid surface temperature, energy saving and consumption reduction effect is showing.

2. The utility model discloses, through the cooperation setting between baffle, upper cover plate, slider, handle, fixed plate, first fixed block and the briquetting, support the baffle through the backup pad, later with upper cover plate sliding connection at the internal surface of baffle, then make the slider of upper cover plate both sides slide at the internal surface of baffle through the pulling handle, and then will melt the zinc groove and cover, and then solved the zinc liquid and exposed in the air, reduced zinc liquid surface temperature's loss.

Drawings

Fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the baffle structure of the light brick of the present invention;

FIG. 3 is a schematic view of the sectional structure of the light brick baffle of the present invention;

fig. 4 is an enlarged schematic structural view of a portion a in fig. 1 according to the present invention.

In the figure: 1. a zinc melting tank; 2. a support plate; 3. a baffle plate; 4. an upper cover plate; 5. a slider; 6. a handle; 7. a fixing plate; 8. a first fixed block; 9. briquetting; 10. a rotating shaft; 11. a wire pressing shaft; 12. melting zinc liquid; 13. a second fixed block; 14. a clamping block; 15. a light brick baffle; 16. vermiculite powder.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.

Referring to fig. 1-4, the isolating and heat insulating device for reducing the zinc oxide ash production and energy consumption of a zinc-plating zinc melting tank comprises a zinc melting tank 1, a front empty area of a zinc liquid level submerged by a steel wire in the zinc melting tank 1, light brick baffles 15 formed by connecting light bricks in series, wherein the light brick baffles 15 are suspended at the two side edges of the zinc melting tank 1, the bottom of each light brick baffle 15 is slightly submerged in the zinc liquid, a light brick baffle 15 formed by connecting light bricks in series is respectively placed at the two ends of the empty area between the other side of the zinc liquid level submerged by the steel wire and a zinc-plating press wire shaft 11, a support plate 2 is fixedly connected with one side of the zinc melting tank 1, the baffle 3 is supported by the support plate 2, an upper cover plate 4 is slidably connected with the inner surface of the baffle 3, a baffle 3 is fixedly connected with the upper surface of the baffle 3, an upper cover plate 4 is slidably connected with the inner surface of the baffle 3, and sliding blocks, the upper surface of the upper cover plate 4 is fixedly connected with a handle 6, the sliding blocks 5 on two sides of the upper cover plate 4 slide on the inner surface of the baffle by pulling the handle 6, the other side surface of the zinc melting groove 1 is fixedly connected with a fixed plate 7, one side surface of the upper cover plate 4 is fixedly connected with a first fixed block 8, the upper surface of the first fixed block 8 is provided with a fixed groove, one side surface of the upper surface of the zinc melting groove 1 is fixedly connected with a press block 9, one side surface of the press block 9 is provided with a wire outlet, the inner surface of the zinc melting groove 1 is rotatably connected with a rotating shaft 10, the outer surface of the rotating shaft 10 is fixedly connected with a wire pressing shaft 11, the zinc melting groove 1 is internally provided with a zinc melting liquid 12, the inner surface of the zinc melting groove 1 is fixedly connected with a second fixed block 13, the inside of the second fixed block 13 is provided with a clamping, the upper surface of the clamping block 14 is fixedly connected with a lightweight brick baffle 15, the upper surface of the lightweight brick baffle 15 is provided with vermiculite powder 16, the vacant area for placing the lightweight brick baffle 15 is covered with the vermiculite powder 16, and the vermiculite powder 16 is leveled to isolate the zinc liquid from directly contacting with the air.

In the utility model, through the cooperation setting between the bobbin 11, the molten zinc 12, the second fixed block 13, the fixture block 14, light brick baffle 15 and vermiculite powder 16, the technique is that the steel wire submerges into the front end vacant region of zinc liquid level in the molten zinc tank 1, set up a light brick baffle 15 that the light brick is established ties and is constituteed, light brick baffle 15 hangs in the molten zinc tank 1 both sides border, light brick baffle 15 bottom slightly submerges in the zinc liquid, also submerge into the other side of zinc liquid level to the both ends of vacant region between the galvanized bobbin 11 at the steel wire, respectively place a light brick baffle 15 that is established ties and is constituteed by the light brick, cover in the vacant region of placing light brick baffle 15 with vermiculite powder 16, it can to flatten vermiculite powder 16, play the direct contact of isolated zinc liquid and air, reduce the production of zinc oxide ash and slow down the loss of zinc liquid surface temperature, energy saving and consumption reduction are showing, through baffle 3, upper cover plate 4, slider 5, handle 6, fixed plate 7, the cooperation setting between first fixed block 8 and the briquetting 9, support baffle 3 through backup pad 2, later with 4 sliding connection of upper cover plate at the internal surface of baffle 3, then slide at the internal surface of baffle through 6 slider 5 that make 4 both sides of upper cover plate of pulling handle, and then will melt 1 covers in zinc groove, and then solved the zinc liquid and exposed in the air, reduce zinc liquid surface temperature's loss.

The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims

1. The utility model provides a reduce zinc-plating and melt isolation heat preservation equipment of zinc bath zinc oxide ash production volume and energy consumption, is including melting zinc bath (1), its characterized in that, a side fixedly connected with backup pad (2) of melting zinc bath (1), the last fixed surface of backup pad (2) is connected with baffle (3), the internal surface sliding connection of baffle (3) has upper cover plate (4), the equal fixedly connected with slider (5) in both sides of upper cover plate (4), the last fixed surface of upper cover plate (4) is connected with handle (6), melt another side fixedly connected with fixed plate (7) of zinc bath (1).

2. The isolation and heat preservation device for reducing the zinc oxide ash production and energy consumption of the galvanizing zinc melting tank according to claim 1, wherein a first fixing block (8) is fixedly connected to one side surface of the upper cover plate (4), and a fixing groove is formed in the upper surface of the first fixing block (8).

3. The isolation and heat preservation equipment for reducing the zinc oxide ash production amount and the energy consumption of the zinc-plating zinc-melting tank according to claim 1, characterized in that one side of the upper surface of the zinc-melting tank (1) is fixedly connected with a pressing block (9), and one side of the pressing block (9) is provided with a wire outlet.

4. The insulation and heat preservation device for reducing the zinc oxide ash production amount and the energy consumption of the zinc-plating zinc melting tank according to claim 1, characterized in that a rotating shaft (10) is rotatably connected to the inner surface of the zinc melting tank (1), and a wire pressing shaft (11) is fixedly connected to the outer surface of the rotating shaft (10).

5. The isolation and heat preservation device for reducing the zinc oxide ash production amount and the energy consumption of the zinc-plating and zinc-melting tank according to claim 1, characterized in that a zinc-melting liquid (12) is arranged inside the zinc-melting tank (1), a second fixed block (13) is fixedly connected to the inner surface of the zinc-melting tank (1), and a clamping groove is formed inside the second fixed block (13).

6. The isolation and heat preservation device for reducing the zinc oxide ash production amount and the energy consumption of the galvanizing zinc melting tank according to claim 5, wherein a clamping block (14) is clamped inside the second fixing block (13), a light brick baffle plate (15) is fixedly connected to the upper surface of the clamping block (14), and vermiculite powder (16) is arranged on the upper surface of the light brick baffle plate (15).