CN213321706U - Flanging mechanism for flanging machine - Google Patents

Abstract

The utility model discloses a flanging mechanism for flanger belongs to the relevant equipment technical field of flanger. Mainly including bearing component and turn-ups subassembly, bearing component includes base and transverse feed platform, turn-ups subassembly is including sliding vertical feed platform and the turn-ups roller set that sets up on the workstation, the last turn-ups motor that is equipped with of transverse feed platform, the turn-ups motor passes through gear drive with the turn-ups roller set and is connected, bearing component is including the base, the base sets up on the transverse feed platform, the turn-ups roller set rotates and sets up on the base, the turn-ups roller set is including setting up side by side and pivoted first forming roll simultaneously, second forming roll and design roller, be equipped with first cone on the terminal surface of first forming roll, be equipped with the second cone on the terminal surface of second design roller, be equipped with the extrusion plane on the terminal surface of design roller, and the taper angle of second cone is greater than the taper. The utility model discloses a turn-ups mechanism for flanger can realize the cold extrusion turn-ups to the silica gel hose to it is effectual to guarantee the turn-ups.

Description

Flanging mechanism for flanging machine

Technical Field

The utility model relates to a flanger correlation device technical field, concretely relates to flanging mechanism for flanger.

Background

The silica gel hose is widely applied to connecting pipelines of precision instruments such as an analyzer and the like, and flanging treatment needs to be carried out on a pipe opening in order to improve the connection firmness between the hose and an equipment interface; but the toughness of the silica gel hose is better, the hose can not be kept in the shape of the flange by directly carrying out cold extrusion on the hose through a die, and the hot flange device has certain danger and is easy to scald.

There is a need to provide a flanging mechanism for a flanging machine to solve the above problems.

SUMMERY OF THE UTILITY MODEL

The utility model discloses the technical problem who solves: the utility model provides a turn-ups mechanism for flanger to can realize the cold extrusion turn-ups to the silica gel hose, and guarantee that the turn-ups is effectual.

In order to solve the technical problem, the utility model discloses a as follows technical scheme be: a flanging mechanism for a flanging machine is arranged on a workbench; the flanging mechanism comprises a bearing component and a flanging component, the bearing component comprises a transverse feeding table and a base arranged on the transverse feeding table, the flanging component comprises a longitudinal feeding table and a flanging roller group arranged on the base, the transverse feeding table is arranged on the longitudinal feeding table in a sliding mode, the bottom of the working table is provided with a longitudinal feeding motor for driving the longitudinal feeding table to move, the longitudinal feeding table is provided with a transverse feeding motor for driving the transverse feeding table to move, the transverse feeding table is provided with a flanging motor, the flanging motor is connected with the flanging roller group through gear transmission, the flanging roller group comprises a first forming roller, a second forming roller and a shaping roller which are arranged side by side and can rotate simultaneously, the end face of the first forming roller is provided with a first cone, the end face of the second forming roller is provided with a second cone, and the end face of the shaping roller is provided with an extrusion plane, and the cone angle of the second cone is larger than the cone angle of the first cone.

Furthermore, a transverse guide rail is arranged on the longitudinal feeding table, and the transverse feeding table is erected on the transverse guide rail.

Furthermore, a third motor base is arranged on the side face of the transverse feeding table, and the flanging motor is arranged on the third motor base.

Further, the bottom of workstation sets up the fourth motor cabinet, vertical feed motor sets up on the fourth motor cabinet.

Further, the taper angle of the first cone is 60 degrees, and the first cone is in a shape that quarter of the cone is symmetrically removed from two sides.

Further, the taper angle of the second cone is 120 degrees, and the second cone is also in a shape of a quarter of a symmetrically removed cone on two sides.

Further, the flanging roller group also comprises a ring cutting roller, the ring cutting roller is adjacent to the setting roller and is in transmission connection with the setting roller gear, and the end part of the ring cutting roller is provided with a ring cutting knife.

Furthermore, the dead centers of the end parts of the first forming roller, the second forming roller, the shaping roller and the ring cutting roller are all provided with guide cylinders.

Further, the first forming roller, the second forming roller, the shaping roller and the ring cutting roller are positioned on the same side of the base.

And a flanger that includes foretell turn-ups mechanism.

Compared with other methods, the utility model, beneficial technological effect is: the utility model discloses a flanging mechanism for flanging machine, including slidable vertical feed platform, the cross feed platform and the flanging roller group that slide to set up on vertical feed platform, move through vertical feed platform and cross feed platform and drive the flanging roller group that is located the base and move and aim at the pipe fitting of treating processing, the flanging roller group includes the first forming roll of rotation setting on the base, second forming roll and shaping roll, and be equipped with first cone on the terminal surface of first forming roll, be equipped with the second cone on the terminal surface of second forming roll, be equipped with the extrusion plane on the terminal surface of shaping roll, through inclination gradual change increase and rotatable first cone, second cone and extrusion plane carry out the step-by-step extrusion to the pipe fitting, the toughness of the pipe fitting deformation portion can be reduced in the multiple extrusion, thereby make the flanging portion can keep final flanging state, and the first cone and the second cone of rotatory extrusion can play the effect similar reaming to the pipe fitting, the pipe wall is not easy to break due to stress concentration, and the pipe is heated up due to the friction between the rotary flanging roller set and the pipe, so that the pipe is beneficial to deformation, and the flanging quality of the pipe is ensured.

Drawings

The present invention will be further explained with reference to the drawings and examples.

In the figure: fig. 1 is a schematic perspective view of an automatic flanging machine of the present invention;

FIG. 2 is an enlarged schematic view of area A of the automatic flanger of FIG. 1;

FIG. 3 is a schematic structural view of a transfer mechanism and a cutting mechanism in the automatic flanger of FIG. 1;

FIG. 4 is an enlarged schematic view of area B of the cutting mechanism of FIG. 3;

FIG. 5 is a schematic view of the cutting blade of FIG. 4 with the cutting blade removed;

FIG. 6 is a rear perspective view of the automatic flanger of FIG. 1 (with the load-bearing riser removed);

FIG. 7 is a front view of FIG. 6;

FIG. 8 is a schematic structural view of a flanging roller set in the automatic flanging machine of FIG. 1;

FIG. 9 is an enlarged view of area C of FIG. 8;

FIG. 10 is a schematic illustration of the exploded structure of FIG. 8;

FIG. 11 is a longitudinal cross-sectional view taken along FIG. 8;

FIG. 12 is an enlarged view of area D of FIG. 11;

in the figure:

100. a work table; 101. a bearing vertical plate; 102. a longitudinal guide rail; 103. a fourth motor mount; 104. a longitudinal bearing seat.

11. A transfer mechanism; 110. mounting a plate; 1101. a driven roller; 1102. a mandrel; 1103. a first spring seat; 111. a feed pipe; 112. connecting the pipe; 113. self-adaptive rollers; 114. a swing plate; 1141. a second spring seat; 115. a transfer motor; 116. an elastic member.

12. A cutting mechanism; 120. a bearing seat; 1201. a first clamping block; 12011. a groove; 121. pressing down the platform; 1210. a second clamp block; 1211. a first lead screw nut; 122. cutting a motor; 1221. a drive shaft; 1222. A roller; 123. cutting a blade; 1231. a chute; 124. a vertical feed motor; 1241. a first motor mount; 1242. a first drive pulley; 125. a vertical lead screw; 1251. a first driven pulley.

2. And a flanging mechanism.

21. A load bearing assembly; 210. a base; 2101. a clamping groove; 2102. a wedge chuck; 2103. a threaded through hole; 2104. a placement groove; 2105. a positioning groove; 211. a limiting body; 2111. a stud body; 2112. a conical surface; 212. fastening screws; 213. a transverse feeding table; 2131. a clamping block; 21311. an oblique wedge slot; 2132. positioning the projection; 2133. and (4) blind threaded holes.

22. A flanging component; 220. a flanging roller set; 2201. a first forming roll; 22011. a first cone; 22012, a first gear; 2202. a second forming roll; 22021. a second conical surface; 22022. a second gear; 2203. a shaping roller; 22031. extruding a plane; 22032. a third gear; 2204. a ring cutting roller; 22041. a ring cutter; 22042. a fourth gear; 2205. a guide cylinder; 221. a longitudinal feed table; 2211. a transverse guide rail; 2212. a second motor mount; 2213. a second lead screw nut; 222. a longitudinal feed motor; 2221. a second drive pulley; 223. a longitudinal lead screw; 2231. a second driven pulley; 224. a third motor base; 2241. a third lead screw nut; 225. a driven gear; 226. a flanging motor; 2261. a drive gear; 227. a transverse feed motor; 2271. a third drive pulley; 228. a transverse lead screw; 2281. a third driven pulley.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the present application, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

As shown in fig. 1, the automatic flanger of the present embodiment includes: the cutting machine comprises a workbench 100 positioned at the bottommost part and having a bearing effect, a bearing vertical plate 101 fixed on the workbench 100, a transmission mechanism 11 arranged on the bearing vertical plate 101, a cutting mechanism 12 and a flanging mechanism 2 which is arranged on the workbench 100 and is oppositely arranged at one side of the cutting mechanism 12; the transfer mechanism 11 is used for transferring the pipe fittings to be processed, the cutting mechanism 12 is used for fixing and cutting the pipe fittings to be processed, and the flanging mechanism 2 is used for flanging the pipe fittings fixed by the cutting mechanism 12.

The pipe fitting to be processed in this embodiment is a silicone hose but is not limited to the silicone hose, and it is easy to understand that the flanging machine shown in this embodiment can also perform flanging processing on a similar pipe fitting with plastic deformation capability.

As shown in fig. 3 and 6, the transfer mechanism 11 includes a mounting plate 110, a feeding pipe 111 fixedly mounted on the outer side of the mounting plate 110, a connecting pipe 112 arranged in line with the feeding pipe 111, a driven roller 1101 arranged on the mounting plate 110, a transfer motor 115 movably arranged on the other side of the mounting plate 110, and an adaptive roller 113 arranged on the transfer motor 115.

The mounting plate 110 is fixedly mounted on one side of the vertical bearing plate 101, and the feeding pipe 111 and the connecting pipe 112 are both mounted on the same side of the mounting plate 110 by means of screw fastening.

Referring to fig. 6 and 7, a spindle 1102 is fixedly disposed on the mounting plate 110 and biased to one side on the other side opposite to the feeding pipe 111, a first spring seat 1103 is fixedly disposed on the mounting plate 110 and opposite to the spindle 1102, a swing plate 114 is rotatably disposed on the spindle 1102, a second spring seat 1141 is fixedly disposed on the swing plate 114 and corresponding to the first spring seat 1103, an elastic member 116 (refer to fig. 7) is connected between the second spring seat 1141 and the first spring seat 1103, and the elastic member 116 is a tension spring in this embodiment.

Referring to fig. 6, a transfer motor 115 is fixedly installed at a side of the swing plate 114; the adaptive roller 113 is fixedly fitted on the end of the output shaft of the transfer motor 115, and the adaptive roller 113 passes through the mounting plate 110 and is located at a position biased upward between the feeding pipe 111 and the adapter pipe 112 (refer to fig. 3).

The driven roller 1101 is rotatably disposed on the mounting plate 110 and is located right below the adaptive roller 113, and the adaptive roller 113 is pressed against the driven roller 1101 under the pulling force of the elastic member 116.

Referring to fig. 3, the cutting mechanism 12 includes a carrier 120, a first clamping block 1201 fixedly disposed on an upper end surface of the carrier 120, a cutting motor 122 disposed at a bottom of the carrier 120, a cutting blade 123 slidably disposed on an end surface of the first clamping block 1201, a pressing table 121 disposed above the carrier 120, a second clamping block 1210 disposed at a bottom of the pressing table 121 and corresponding to the first clamping block 1201, and a vertical feeding motor 124 for driving the pressing table 121.

Bearing seat 120 is fixedly installed on the side of bearing vertical plate 101, first clamp block 1201 is fixedly installed at the upper end of bearing seat 120, and for convenience, first clamp block 1201 is replaced as required, first clamp block 1201 is fixed with bearing vertical plate 101 through a screw, and in this embodiment, a groove 12011 for positioning a pipe to be processed is formed in the upper end face of first clamp block 1201, and groove 12011 corresponds to joint pipe 112 in transfer mechanism 11, so that the pipe to be processed can be moved from joint pipe 112 to groove 12011 of first clamp block 1201.

The cutting motor 122 is fixedly installed at the bottom of the carrying seat 120 in a horizontal state, as shown in fig. 4 and 5, a driving shaft 1221 is provided at an output end of the cutting motor 122, and a roller 1222 (refer to fig. 5) is rotatably provided at an end of the driving shaft 1221 and at a position deviated from a central axis of the driving shaft 1221.

In the present embodiment, the cutting blade 123 is a flat structure with an inclined cutting edge, the cutting blade 123 abuts against the end surface of the first clamping block 1201, the cutting blade 123 is provided with a sliding slot 1231 correspondingly matched with the roller 1222, the cutting blade 123 is sleeved on the roller 1222 through the sliding slot 1231 to realize power transmission with the cutting motor 122, and in other embodiments not shown, the cutting blade 123 can be replaced by other blades with different cutting edge shapes, such as a sawtooth cutting edge, in order to make the pipe cutting more level or for pipes with different hardness.

The top of the lower pressing table 121 is fixedly provided with a first lead screw nut 1211 perpendicular to the workbench 100, the second clamping block 1210 is fixed with the lower pressing table 121 through screws so as to be convenient to disassemble and assemble, and the second clamping block 1210 is of a structure with a convex bottom and the same shape as the groove 12011 on the first clamping block 1201, so that the second clamping block 1210 can be better aligned with the first clamping block 1201 when moving onto the first clamping block 1201.

In order to realize the up-and-down movement of the pressing platform 121, a vertical bearing seat 1011 is fixedly installed on the bearing vertical plate 101 and right above the first lead screw nut 1211, a vertical lead screw 125 correspondingly matched with the first lead screw nut 1211 is rotatably arranged in the vertical bearing seat 1011, the vertical lead screw 125 penetrates through the first lead screw nut 1211 and is matched with the first lead screw nut 1211, and a first driven belt pulley 1242 is fixedly sleeved on the top of the vertical lead screw 125.

The vertical feeding motor 124 is positioned on the vertical bearing plate 101 and is back to the other side of the vertical bearing seat 1011, in order to stably fix the vertical feeding motor 124, a first motor seat 1241 is fixedly arranged on the vertical bearing plate 101 at a position corresponding to the vertical feeding motor 124 and integrally fixed with the vertical bearing plate 101, the vertical feeding motor 124 is fastened on the first motor seat 1241 through a screw or a bolt, a first driving pulley 1242 is fixedly sleeved on the output end of the vertical feeding motor 124, and the first driving pulley 1242 is connected with a first driven pulley 1251 through belt transmission; in other embodiments, not shown, in order to enable the lower pressing table 121 to move more stably, a guide rail (not shown) for the lower pressing table 121 to slide is further fixed on the vertical bearing plate 101 at a position corresponding to the lower pressing table 121.

As shown in fig. 1 and 10, the turn-up mechanism 2 includes a carrier assembly 21 and a turn-up assembly 22.

The bearing assembly 21 includes a base 210, a limiting body 211, a fastening screw 212 and an infeed table 213.

The base 210 is detachably mounted on the infeed table 213.

The base 210 is rectangular, a clamping groove 2101 is formed in the middle of the base 210, a wedge head 2102 is fixedly arranged at one end of the bottom of the base 210 integrally with the base 210, a positioning groove 2105 is formed in the bottom of the base 210 as shown in fig. 11, a placing groove 2104 is further formed in the bottom of the base 210 as shown in fig. 12, and a threaded through hole 2103 communicated with the placing groove 2104 is formed in the base 210 corresponding to the placing groove 2104.

The fastening screw 212 is correspondingly fitted to the threaded through hole 2103 of the base 210 (refer to fig. 11).

A fixture block 2131 is integrally and fixedly arranged at one end of the transverse feeding table 213, a wedge clamping groove 21311 corresponding to the wedge clamping head 2102 in shape and size is arranged at the position, close to the inner side, of the fixture block 2131, a positioning protrusion 2132 corresponding to the positioning groove 2105 on the base 210 in shape and size is integrally and fixedly arranged on the transverse feeding table 213 as shown in fig. 10, and a threaded blind hole 2133 is arranged on the transverse feeding table 213 and corresponding to the positioning groove 2104 on the base 210.

In this embodiment, the stopper 211 is a revolving structure, a conical surface 2112 is formed on the outer side surface of the stopper 211, a threaded cylinder 2111 correspondingly fitted to the threaded blind hole 2133 of the traverse table 213 is integrally fixed to the bottom of the stopper 211, and the bottom surface of the conical surface 2112 faces away from the threaded cylinder 2111.

When the limiting body 211 is fastened in the threaded blind hole 2133, the projection of the threaded through hole 2103 on the base 210 is located on the conical surface 2112 of the limiting body 211.

Referring to fig. 1, the turn-up assembly 22 includes a longitudinal feed table 221 slidably disposed on the table 100, and a turn-up roller set 220.

Further referring to fig. 1 and 6, in the present embodiment, to achieve the movability of the longitudinal feeding table 221, two, but not limited to two, longitudinal guide rails 102 are fixedly disposed on the table 100 at positions corresponding to the longitudinal feeding table 221, a longitudinal bearing block 104 is fixedly disposed on the table 100 at a position close to one end of the longitudinal guide rails 102, a longitudinal lead screw 223 is rotatably connected in a bearing hole of the longitudinal bearing block 104, a second driven pulley 2231 is fixedly disposed at one end of the longitudinal lead screw 223, a fourth motor base 103 is fixedly disposed at a position corresponding to the longitudinal bearing block 104 at the bottom of the table 100 or integrally fixed with the table 100, a longitudinal feeding motor 222 is fixedly mounted on the fourth motor base 103 through bolts, and a second driving pulley 2221 in belt-driven connection with the second driven pulley 2231 is fixedly disposed at an output end of the longitudinal feeding motor 222; the longitudinal feeding table 221 is slidably disposed on the longitudinal guide rail 102, and a second lead screw nut 2213 (refer to fig. 6) sleeved on and engaged with the longitudinal lead screw 223 is fixedly disposed at one end of the longitudinal feeding table 221 close to the longitudinal bearing block 104.

Referring to fig. 1, in the present embodiment, the transverse feeding table 213 is disposed on the longitudinal feeding table 221, two transverse guide rails 2211 perpendicular to the longitudinal guide rail 102 are fixedly mounted on the longitudinal feeding table 221, a second motor base 2212 is fixedly mounted on the longitudinal feeding table 221 at a position offset to one side, a transverse feeding motor 227 is fixedly mounted on one side of the second motor base 2212, a third driving pulley 2271 is fixedly sleeved on an output end of the transverse feeding motor 227, a transverse lead screw 228 parallel to the transverse guide rails 2211 is further rotatably connected to the second motor base 2212, a third driven pulley 2281 is fixedly sleeved on the transverse lead screw 228 and located below the third driving pulley 2271, and the third driven pulley 2281 is in transmission connection with the third driving pulley 2271 through a belt.

The transverse feeding table 213 is slidably arranged on the transverse guide rail 2211, a third screw nut 2241 which is fittingly sleeved on the transverse screw 228 is fixedly arranged on one end of the transverse feeding table 213 facing the second motor base 2212, a third motor base 224 is fixedly arranged on the side surface of the transverse feeding table 213, a flanging motor 226 is fixedly arranged on the outer side of the third motor base 224, and a driving gear 2261 is fixedly sleeved on the output end of the flanging motor 226 shown in fig. 2; the set of cuff rollers 220 of cuff assembly 22 is disposed on the base 210. referring to fig. 8 and 9, the set of cuff rollers 220 includes a first forming roller 2201, a second forming roller 2202, a shaping roller 2203, and an annular cutting roller 2204, and the first forming roller 2201, the second forming roller 2202, the shaping roller 2203, and the annular cutting roller 2204 are disposed side by side on the base 210 toward the side of the cutting mechanism 12.

The first forming roller 2201 is rotatably arranged on the base 210, one end of the first forming roller 2201 is fixedly connected with a first gear 22012, the first gear 22012 is positioned in the clamping groove 2101, the other end of the first gear 22012 is rotatably connected to the side wall of the clamping groove 2101, a first cone 22011 (refer to fig. 9) is integrally and fixedly arranged on the end surface of the first forming roller 2201, in the embodiment, the conical angle of the first cone 22011 is 60 degrees, quarter cones are symmetrically removed from two sides of the first cone 22011, and a guide cylinder 2205 is integrally and fixedly arranged on the center of the first cone 22011 and the first cone 22011.

The second forming roll 2202 is adjacent to the first forming roll 2201 and is also rotatably arranged on the base 210, one end of the second forming roll 2202 is fixedly connected with a second gear 22022, the second gear 22022 is rotatably erected on the side wall of the clamping groove 2101 and is meshed with the first gear 22012, the other end of the second gear 22022 penetrates through the base 210 and is fixedly provided with a driven gear 225 at the tail end, the driven gear 225 is meshed with a driving gear 2261 (refer to fig. 2), a second cone 22021 (refer to fig. 9) is integrally and fixedly arranged on the end surface of the second forming roll 2202, the cone angle of the second cone 22021 is 120 degrees in the embodiment, the second cone 22021 is also in a shape that one quarter of the cone is symmetrically removed on two sides, and a guide cylinder 2205 is also integrally and fixedly arranged in the center of the second cone 22021.

The shaping roller 2203 is close to the second shaping roller 2202 and is rotatably arranged on the base 210, one end of the shaping roller 2203 is fixedly connected with a third gear 22032, the third gear 22032 is rotatably connected to the side wall of the clamping groove 2101, the third gear 22032 is meshed with the second gear 22022, an extrusion plane 22031 is arranged on the end surface of the shaping roller 2203, and a guide cylinder 2205 is fixedly arranged at the center of the extrusion plane 22031.

The circular cutting roller 2204 is close to the sizing roller 2203 and is rotatably arranged on the base 210, one end of the circular cutting roller 2204 is fixedly connected with a fourth gear 22042, the fourth gear 22042 is rotatably arranged on the side wall of the clamping groove 2101 and is meshed with a close third gear 22032, a circular cutting knife 22041 is fixedly arranged at the position close to the outer side of the end surface of the circular cutting roller 2203, and a guide cylinder 2205 is also fixedly arranged at the center of the circular cutting knife 22041.

The whole working process of the automatic flanging machine of the utility model is described below with the accompanying drawings:

referring to fig. 3, a coiled pipe to be processed is fed from the right end of the feed pipe 111, and when the pipe to be processed extends from one end to between the adaptive roller 113 and the driven roller 1101, because the self-adaptive roller 113 is driven by the transmission motor 115 to rotate clockwise, the pipe fitting to be processed is driven to move leftwards and penetrate into the connecting pipe 112 by the rolling friction force of the roller, while since the transfer motor 115 and the swing plate 114 can swing about the spindle 1102 on the mounting plate 110 (refer to fig. 7), under the elastic force of the elastic member 116, the distance between the adaptive roller 113 and the driven roller 1101 can be automatically compensated, so that the adaptive roller 113 does not give excessive pressure to the pipe to be processed, therefore, the pipe fitting to be processed is prevented from being seriously extruded and deformed to influence the subsequent flanging of the pipe fitting, and the transmission mechanism 11 can realize good transmission effect on the pipe fittings with different thicknesses.

Under the guiding action of the connecting pipe 112 in the transfer mechanism 11, the pipe to be processed is finally conveyed to the first clamping block 1201 in the cutting mechanism 12, after the tail end of the pipe extends to the left end of the first clamping block 1201 for a certain distance (the part of the pipe extending to the outer side of the left end of the first clamping block 1201 is used for subsequent flanging treatment), the transfer motor 115 is paused, the vertical feed motor 124 is started to drive the vertical lead screw 124 to rotate, the vertical lead screw 124 drives the first lead screw nut 1211 to convert the rotary motion into the linear motion through thread fit, so that the pressing table 121 is driven to move downwards, and finally the second clamping block 1210 is driven to move downwards to abut against the first clamping block 1201, so that the pipe to be processed is clamped and fixed.

In the flanging assembly 22 of the flanging mechanism 2, the flanging motor 226 drives the driven gear 225 to rotate by meshing with the driving gear 2261, the driven gear 225 rotates to drive the second gear 22022 and the second forming roller 2202 connected with the driven gear to rotate, the second gear 22022 drives the first gear 22012 and the third gear 22032 which are meshed with each other at two sides to rotate by meshing, thereby driving the fourth gear 22042 to rotate simultaneously, thereby driving the first forming roller 2201, the second forming roller 2202, the forming roller 2203 and the ring cutting roller 2204 to rotate simultaneously through gear engagement by the flanging motor 226, and the longitudinal feed motor 222 drives the longitudinal lead screw 223 to rotate through belt transmission, the longitudinal feed table 221 is driven to precisely move along the longitudinal guide rail 102 through the screw fit between the longitudinal lead screw 223 and the second lead screw nut 2213, so that the first forming roll 2201 is first moved into alignment with the pipe to be processed, which is fixed between the first block 1201 and the second block 1210.

Then the transverse feeding motor 227 is started to drive the transverse feeding table 213 to move along the transverse guide rail 2211 to approach the pipe to be processed, during the movement of the first forming roller 2201 along with the transverse feeding table 213, the guide cylinder 2205 at the end of the first forming roller 2201 is firstly inserted into the inner hole of the pipe to be processed for guiding the first cone 22011 to enter the inner hole of the pipe to be processed, as the first forming roller 2201 continues to feed (the inclined surface of the first cone 22011 with the cone angle of 60 degrees is relatively gentle, so that the first cone 22011 can easily enter the initially straight inner hole of the pipe), the first cone 22011 is driven to rotate and enter the inner hole of the pipe, and because the first cone 22011 is of an incomplete cone structure, the side surface of the first cone 22011 is provided with an edge angle, the contact area between the cone surface of the first cone 22011 and the inner wall of the pipe is reduced, and the friction between the first cone 22011 and the inner wall of the pipe is, the pipe fitting is prevented from twisting and deforming during rotation, meanwhile, the edge and corner edges of the rotating first cone 22011 can play a role of reaming the inner pipe wall of the pipe fitting to be machined (the rotating first cone 22011 can rub with the pipe fitting to heat the pipe fitting, so that the deformation of the pipe fitting is facilitated), and the pipe opening of the pipe fitting to be machined is deformed into a 60-degree conical flanging under the dual acting force of extrusion and reaming applied to the pipe fitting by the first cone 22011.

After the preliminary 60-degree flanging is completed, the transverse feeding motor 227 drives the first cone 22011 to retreat, then the longitudinal feeding motor 222 drives the second forming roller 2202 to move to a position aligned with the pipe fitting, the transverse feeding motor 227 drives the second forming roller 2202 to move towards the pipe fitting, the second cone 22021 at the end part of the second forming roller 2202 firstly plays a role in guiding the second cone 22021 through a guide cylinder 2205 inserted into an inner hole of the pipe fitting, finally the second cone 22021 enters a 60-degree conical flanging inner cavity formed by the preliminary flanging of the pipe fitting, the same second 220cone 21 and the first 22011 exert double acting force on the pipe fitting to extrude the 60-degree conical flanging of the pipe fitting into a 120-degree flanging with the same profile as the second cone 22021, and the rotary extrusion is carried out for a plurality of times to prevent the pipe fitting from generating stress concentration and further cracking, the flanging effect is good.

Then, the sizing roller 2203 is aligned to the pipe to be processed under the driving of the transverse feeding motor 227 and the longitudinal feeding motor 222, the sizing roller 2203 is driven by the transverse feeding motor 227 to move towards the pipe to be processed, the wire cylinder 2205 at the center of the end part of the sizing roller 2203 is inserted into the inner hole of the pipe to be processed, the 120-degree flanging in front of the pipe is extruded through the extrusion plane 22031, and the flanging part of the pipe is pressed against the left end surfaces of the first clamping block 1210 and the second clamping block 1210 through the extrusion plane 22031, so that the pipe orifice of the pipe forms a final flanging structure vertical to the side wall of the pipe; finally, the transverse feeding motor 227 and the longitudinal feeding motor 222 drive the shaping roller 2203 to withdraw, the circular cutting roller 2204 is aligned with the flanged pipe fitting, the circular cutting roller 2204 cuts the outer edge of the flanged part of the pipe fitting through the circular cutting knife 22041 with the end rotating, and burrs and uneven edges of the flanged outer edge are cut and removed.

After the flanging process is completed, the vertical feeding motor 124 in the cutting mechanism 12 drives the second clamping block 1210 to move upwards to separate from the first clamping block 1201, then the transmission motor 115 drives the pipe to be processed to be sent out by a required length, the vertical feeding motor 124 drives the second clamping block 1210 to move downwards again to fix the pipe, then the cutting motor 122 is started to drive the roller 1222 to rotate eccentrically through the driving shaft 1221, so that the roller 1222 rotates to the uppermost position, the cutting blade 123 is driven to slide upwards to cut the flanged pipe from the coiled pipe, then the vertical feeding motor 124 drives the second clamping block 1210 to move upwards to separate from the first clamping block 1201, the pipe is driven by the self-adaptive roller 113 to move leftwards to leak a small length, and the pipe is subjected to subsequent flanging treatment.

When pipe fittings with different specifications need to be flanged and the flanging roller set 220 needs to be replaced, only the base 210 bearing the flanging roller set 220 in the bearing assembly 21 needs to be replaced quickly, firstly the fastening screw 212 is detached, the base 210 is lifted up around the oblique wedge head 2102 to detach the base 210, then the oblique wedge head 2102 of the base 210 provided with different flanging roller sets 220 is inserted into the oblique wedge groove 21311 on the transverse feeding table 213, then the base 210 is put down to enable the positioning groove 2105 at the bottom of the base 210 to be aligned and inserted into the positioning protrusion 2132 of the transverse feeding table 213, the driven gear 225 is shifted to be meshed with the driving gear 2261, finally the fastening screw 212 is screwed into the threaded through hole 2103 again, the end part of the fastening screw 212 is tightly pressed on the conical surface 2112 on the limiting body 211, and the base 210 is enabled to be continuously and tightly adhered to the upper table surface of the transverse feeding table 213, finally, the base 210 is accurately positioned and fastened, and the flanging roller group 220 in the bearing component 21 is quickly replaced.

The utility model discloses a turn-ups mechanism for flanger, including slidable vertical feed platform 221, the cross feed platform 224 and the turn-ups roller set 220 of sliding setting on vertical feed platform 221, thereby move through vertical feed platform 221 and cross feed platform 224 and drive turn-ups roller set 220 that is located base 210 and move and aim at the pipe fitting that waits to process, turn-ups roller set 220 includes the first forming roll 2201, second forming roll 2202 and the setting roll 2203 that rotate to set up on base 210, and be equipped with first cone 22011 on the terminal surface of first forming roll 2201, be equipped with second cone 22021 on the terminal surface of second forming roll 2202, be equipped with extrusion plane 22031 on the terminal surface of setting roll 2203, carry out the step extrusion to the pipe fitting through first cone 22011, second cone 22021 and extrusion plane 22031 that inclination gradually increases and rotatable, and many times of extrusion can reduce the toughness of pipe fitting deformation portion, thereby make the turn-ups portion can keep final turn-ups state, and the first cone 22011 and the second cone 22021 which are extruded in a rotating mode can play a role similar to reaming for the pipe fitting, so that the pipe wall is not prone to cracking due to stress concentration, meanwhile, the temperature of the pipe fitting can be increased due to the fact that the rotating flanging roller group 220 and the pipe fitting rub against each other, deformation of the pipe fitting is facilitated, and the flanging quality of the pipe fitting is guaranteed.

In light of the foregoing, it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made without departing from the scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.

Claims (10)

1. The utility model provides a turn-ups mechanism for flanger, turn-ups mechanism (2) are located on workstation (100), its characterized in that: the flanging mechanism (2) comprises a bearing component (21) and a flanging component (22), the bearing component (21) comprises a transverse feeding table (213) and a base (210) arranged on the transverse feeding table (213), the flanging component (22) comprises a longitudinal feeding table (221) and a flanging roller set (220) arranged on the base (210), the transverse feeding table (213) is arranged on the longitudinal feeding table (221) in a sliding mode, a longitudinal feeding motor (222) for driving the longitudinal feeding table (221) to move is arranged at the bottom of the workbench (100), a transverse feeding motor (227) for driving the transverse feeding table (213) to move is arranged on the longitudinal feeding table (221), a flanging motor (226) is arranged on the transverse feeding table (213), the flanging motor (226) is connected with the flanging roller set (220) through gear transmission, and the flanging roller set (220) comprises a first forming roller (2201) and a second forming roller (2201) which are arranged side by side and can rotate simultaneously, Second forming roller (2202) and design roller (2203), be equipped with first cone (22011) on the terminal surface of first forming roller (2201), be equipped with second cone (22021) on the terminal surface of second forming roller (2202), be equipped with extrusion plane (22031) on the terminal surface of design roller (2203), and the taper angle of second cone (22021) is greater than the taper angle of first cone (22011).

2. The flanging mechanism for the flanging machine according to claim 1, characterized in that: the longitudinal feeding table (221) is provided with a transverse guide rail (2211), and the transverse feeding table (213) is erected on the transverse guide rail (2211).

3. The flanging mechanism for the flanging machine according to claim 1, characterized in that: and a third motor base (224) is arranged on the side surface of the transverse feeding table (213), and the flanging motor (226) is arranged on the third motor base (224).

4. The flanging mechanism for the flanging machine according to claim 1, characterized in that: the bottom of the workbench (100) is provided with a fourth motor base (103), and the longitudinal feeding motor (222) is arranged on the fourth motor base (103).

5. The flanging mechanism for the flanging machine according to claim 1, characterized in that: the taper angle of the first cone (22011) is 60 degrees, and the first cone (22011) is in a shape of a quarter cone which is symmetrically removed from two sides.

6. The flanging mechanism for the flanging machine according to claim 1, characterized in that: the taper angle of the second cone (22021) is 120 degrees, and the second cone (22021) is also in a shape of a quarter cone which is bilaterally symmetrical.

7. The flanging mechanism for the flanging machine according to claim 1, characterized in that: the flanging roller group (220) further comprises a circular cutting roller (2204), the circular cutting roller (2204) is adjacent to the sizing roller (2203) and is in gear transmission connection with the sizing roller (2203), and a circular cutting knife (22041) is arranged at the end part of the circular cutting roller (2204).

8. The flanging mechanism for the flanging machine according to any one of claims 1-7, characterized in that: and guide cylinders (2205) are arranged in the centers of the ends of the first forming roller (2201), the second forming roller (2202), the forming roller (2203) and the circular cutting roller (2204).

9. The flanging mechanism for the flanging machine according to any one of claims 1-7, characterized in that: the first forming roller (2201), the second forming roller (2202), the forming roller (2203) and the circular cutting roller (2204) are positioned on the same side of the base (210).

10. A flanger including a flanging mechanism according to any of claims 1-9.

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