CN213317562U

CN213317562U - Novel zinc alloy continuous casting line drawing of patterns device

Info

Publication number: CN213317562U
Application number: CN202022273713.9U
Authority: CN
Inventors: 马义明; 程志高; 唐新代
Original assignee: Suzhou Mudao Metal Material Technology Co ltd
Current assignee: Suzhou Mudao Metal Material Technology Co ltd
Priority date: 2020-10-13
Filing date: 2020-10-13
Publication date: 2021-06-01
Anticipated expiration: 2030-10-13

Abstract

A novel zinc alloy continuous casting line demoulding device comprises a base, a first supporting plate, a fixed block, a rotating shaft, a vibration hammer, a vibration arm, a spring module, a motor, a transmission wheel, a first fixing ring, a connecting rod, a hinge and a module; first backup pad sets up on the base, the top level of first backup pad is provided with the second backup pad, the fixed block sets up in the second backup pad, it is connected through the pivot rotation to shake arm one end and fixed block bottom, the other end of the arm that shakes is connected with the hammer that shakes, the both ends of spring module respectively with shake the arm and be connected with the fixed block, the motor sets up in the second backup pad, the output and the drive wheel drive of motor are connected, and the one end of drive wheel is outside protruding, first solid fixed ring sets up in the outside bellied one end of drive wheel, it is provided with the first solid fixed ring of second to shake on the arm. The utility model discloses can effectually shake to shake through the hammering and shake and carry out the drawing of patterns, when having reduced artificial, improve production efficiency, can also be quick in addition for drawing of patterns alloy cooling design, make things convenient for operating personnel to collect.

Description

Novel zinc alloy continuous casting line drawing of patterns device

Technical Field

The utility model relates to an alloy drawing of patterns technical field especially relates to a novel zinc alloy continuous casting line drawing of patterns device.

Background

The die-casting zinc alloy is an alloy formed by adding other elements into zinc as a base, has better fluidity and corrosion resistance, low melting point, easy die-casting forming and good casting performance, can be used for die-casting precision parts with complex shapes and thin walls, has smooth casting surfaces, and can be subjected to surface treatment such as electroplating, spraying, painting, polishing, grinding and the like. The die-casting zinc alloy is mainly used for casting various household appliance parts, instruments, automobile parts, plastic molds, toy shells, lock making materials, bearings, artwork ornaments, various hardware products and the like. With the development of zinc alloy casting technology, various novel series of zinc alloy die-casting products are continuously developed, have better product performance, are widely applied to different fields, and have wider and wider application prospects of die-casting zinc alloys.

In the casting production process of die-casting zinc alloy, a zinc alloy cast ingot which is cast and solidified and formed on an ingot casting machine cannot be automatically separated from an ingot mould and is demoulded from the ingot mould when being conveyed to the overturning position of a machine head of a linear ingot casting machine, the two sides of the zinc alloy cast ingot surface are knocked and beaten manually and ingot prying operation is carried out, demoulding can be carried out, the zinc alloy cast ingot is knocked and pried manually, and the labor intensity of operators is high. The yield of the zinc alloy cast ingot cast by casting in the linear ingot casting machine is high, and the zinc alloy cast ingot is demolded by adopting manual hammering and rapping, so that the production efficiency is influenced, and the requirement of producing large-batch zinc alloy cast ingots by casting cannot be met.

SUMMERY OF THE UTILITY MODEL

Objects of the invention

For solving the technical problem who exists among the background art, the utility model provides a novel zinc alloy continuous casting line drawing of patterns device shakes through the hammering and beats and demolds, when having reduced the manual work, has improved production efficiency, can also be quick in addition for drawing of patterns alloy cooling design, makes things convenient for operating personnel to collect.

(II) technical scheme

The utility model provides a novel zinc alloy continuous casting line demoulding device, which comprises a base, a first supporting plate, a fixed block, a rotating shaft, a vibrating hammer, a vibrating arm, a spring module, a motor, a driving wheel, a first fixing ring, a connecting rod, a conveying wheel, a hinge and a module;

the first supporting plate is arranged on the base, the top end of the first supporting plate is horizontally provided with a second supporting plate, the fixed block is arranged on the second supporting plate, one end of the vibration arm is rotatably connected with the bottom end of the fixed block through a rotating shaft, the other end of the vibration arm is connected with the vibration hammer, two ends of the spring module are respectively connected with the vibration arm and the fixed block, the motor is arranged on the second supporting plate, the output end of the motor is in driving connection with the driving wheel, one end of the driving wheel is outwards protruded, the first fixing ring is arranged at the outwards protruded end of the driving wheel, the vibration arm is provided with a second first fixing ring, two ends of the connecting rod are connected with the first fixing ring and the second fixing ring, the base is provided with two supporting blocks, the supporting blocks are respectively provided with a driving device, the output end of the driving device is in driving connection with the conveying wheels, the conveying wheels are provided with two groups along, and a plurality of modules are arranged along the rotating direction of the conveying wheel and are connected with each other through hinges in a rotating way.

Preferably, the first supporting plate, the second supporting plate, the fixing block, the rotating shaft, the vibration hammer, the vibration arm, the spring module, the motor, the transmission wheel, the first fixing ring and the connecting rod are symmetrically provided with two groups of two sides of the base.

Preferably, the fixed block, the rotating shaft, the vibration hammer and the vibration arm are all made of common carbon steel materials.

Preferably, the spring module comprises a plurality of high performance springs.

Preferably, a control panel is arranged on the first supporting plate, and a plurality of control buttons are arranged on the control panel.

Preferably, the base is provided with a water tank, the inner surface of the water tank is provided with a water pump, the water pump is provided with an input end and an output end, and the input end and the output end of the water pump are both connected with pipelines.

Preferably, the lower surface of the base is provided with a caster, and the caster is provided with a foot post for fixing.

Compared with the prior art, the above technical scheme of the utility model following profitable technological effect has: the utility model discloses can effectually shake to shake through the hammering and shake and carry out the drawing of patterns, when having reduced artificial, improve production efficiency, can also be quick in addition for drawing of patterns alloy cooling design, make things convenient for operating personnel to collect. The utility model discloses in the use, operating personnel fixes equipment through the socle on the truckle, then open the switch on the control panel, drive arrangement drives the transfer gear and rotates, transport module, when first backup pad department is carried to the module that the ingot casting is good, the motor drives the drive wheel and rotates, when the bellying of drive wheel rotates the top, first solid fixed ring drives the solid fixed ring of second and removes, the solid fixed ring pulling of second shakes the arm and revolutes the axial upward movement, the shrink of spring module, when the bellying of drive wheel rotates the below, the arm that shakes also moves down, the arm that shakes drives and shakes downwards, shake hammer hammering module, shake the drawing of patterns with the good alloy of ingot casting, the tensile reset of spring module, then the module conveys the vertical downward department of transfer gear, the alloy natural demoulding, fall into the water tank, the quick cooling of alloy is stereotyped.

Drawings

Fig. 1 is a front view of the novel zinc alloy continuous casting line demoulding device provided by the utility model.

Fig. 2 is a rear view of the novel zinc alloy continuous casting line demoulding device provided by the utility model.

Fig. 3 is a side view of the novel zinc alloy continuous casting line demoulding device provided by the utility model.

Fig. 4 is a schematic structural diagram of a position a in fig. 2.

Reference numerals: 1. a base; 2. a first support plate; 3. a second support plate; 4. a fixed block; 5. a rotating shaft; 6. vibrating hammers; 7. a vibrating arm; 8. a spring module; 9. a motor; 10. a driving wheel; 11. a first retaining ring; 12. a connecting rod; 13. a water tank; 14. a water pump; 15. a caster wheel; 16. a transfer wheel; 17. a hinge; 18. and (5) modules.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in detail with reference to the accompanying drawings. It should be understood that the description is intended to be illustrative only and is not intended to limit the scope of the present invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.

As shown in fig. 1-4, the utility model provides a novel zinc alloy continuous casting line demoulding device, which comprises a base 1, a first supporting plate 2, a fixed block 4, a rotating shaft 5, a vibration hammer 6, a vibration arm 7, a spring module 8, a motor 9, a driving wheel 10, a first fixing ring 11, a connecting rod 12, a transmission wheel 16, a hinge 17 and a module 18;

the first supporting plate 2 is arranged on the base 1, the top end of the first supporting plate 2 is horizontally provided with a second supporting plate 3, a fixed block 4 is arranged on the second supporting plate 3, one end of a vibration arm 7 is rotatably connected with the bottom end of the fixed block 4 through a rotating shaft 5, the other end of the vibration arm 7 is connected with a vibration hammer 6, two ends of a spring module 8 are respectively connected with the vibration arm 7 and the fixed block 4, a motor 9 is arranged on the second supporting plate 3, the output end of the motor 9 is in driving connection with a driving wheel 10, one end of the driving wheel 10 is outwards convex, a first fixing ring 11 is arranged at the outwards convex end of the driving wheel 10, a second first fixing ring is arranged on the vibration arm 7, two ends of a connecting rod 12 are connected with the first fixing ring 11 and the second first fixing ring, two supporting blocks are arranged on the base 1, driving devices are arranged on the supporting blocks, the output ends of, the conveying wheels 16 are arranged in two groups along the horizontal direction, the modules 18 are arranged on the conveying wheels 16 and are positioned right below the vibrating hammers 6, a plurality of modules are arranged along the rotating direction of the conveying wheels 16, and the modules 18 are rotatably connected through hinges 17.

In an alternative embodiment, the first support plate 2, the second support plate 3, the fixing block 4, the rotating shaft 5, the vibration hammer 6, the vibration arm 7, the spring module 8, the motor 9, the transmission wheel 10, the first fixing ring 11 and the connecting rod 12 are symmetrically arranged in two groups on two sides of the base 1.

It should be noted that the symmetrical arrangement enables more forceful shedding of the alloy from the die block 18 by vibration.

In an alternative embodiment, the fixing block 4, the rotating shaft 5, the vibrating hammer 6 and the vibrating arm 7 are all made of common carbon steel material.

It should be noted that carbon steel has high strength and good toughness and is not easily damaged by severe vibration.

In an alternative embodiment, the spring module 8 comprises a plurality of high performance springs.

It should be noted that the high performance spring can effectively limit the movement of the vibrating arm 7, and thus the vibration intensity of the vibrating hammer 6.

In an alternative embodiment, a control panel is provided on the first support plate 2, and a plurality of control buttons are provided on the control panel.

It should be noted that the buttons of the control panel can control the operation of the power supply, the motor 9 and the water pump 14.

In an alternative embodiment, the base 1 is provided with a water tank 13, a water pump 14 is arranged on the inner surface of the water tank, the water pump 14 is provided with an input end and an output end, and the input end and the output end of the water pump 14 are both connected with pipelines.

It should be noted that the water tank 13 can rapidly cool and shape the demolded alloy, and the water pump 14 can keep the temperature of the water in the water tank 13 stable.

In an alternative embodiment, casters 15 are provided on the lower surface of the base 1, and the casters 15 have legs for fixing.

It should be noted that the caster 15 can facilitate the movement of the device by the worker, and the leg can fix the device to ensure the stability of the device and prevent the device from being displaced due to vibration.

The utility model discloses can effectually shake to shake through the hammering and shake and carry out the drawing of patterns, when having reduced artificial, improve production efficiency, can also be quick in addition for drawing of patterns alloy cooling design, make things convenient for operating personnel to collect. In the use process of the utility model, the operator fixes the equipment through the foot posts on the caster wheels 15, then a power switch on the control panel is turned on, the driving device drives the transmission wheel 16 to rotate, the conveying module 18, when the cast ingot module 18 is conveyed to the first supporting plate 2, the motor 9 drives the driving wheel 10 to rotate, when the bulge of the driving wheel 10 rotates to the upper part, the first fixing ring 11 drives the second fixing ring to move, the second fixing ring pulls the vibrating arm 7 to move upwards around the rotating shaft 5, the spring module 8 contracts, when the bulge of the driving wheel 10 rotates to the lower part, the vibration arm 7 also moves downwards, the vibration arm 7 drives the vibration hammer 6 to move downwards, the vibration hammer 6 hammers the module 18 to vibrate and demould the cast alloy, the spring module 8 is stretched and reset, then the module 18 is conveyed to the position where the conveying wheel 16 vertically faces downwards, the alloy is naturally demoulded and falls into the water tank 13, and the alloy is rapidly cooled and shaped.

It is to be understood that the above-described embodiments of the present invention are merely illustrative of or explaining the principles of the invention and are not to be construed as limiting the invention. Therefore, any modification, equivalent replacement, improvement and the like made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. Further, it is intended that the appended claims cover all such variations and modifications as fall within the scope and boundaries of the appended claims or the equivalents of such scope and boundaries.

Claims

1. A novel zinc alloy continuous casting line demoulding device is characterized by comprising a base (1), a first supporting plate (2), a fixed block (4), a rotating shaft (5), a vibration hammer (6), a vibration arm (7), a spring module (8), a motor (9), a transmission wheel (10), a first fixing ring (11), a connecting rod (12), a transmission wheel (16), a hinge (17) and a module (18); the first supporting plate (2) is arranged on the base (1), the top end of the first supporting plate (2) is horizontally provided with a second supporting plate (3), the fixed block (4) is arranged on the second supporting plate (3), one end of the vibration arm (7) is rotatably connected with the bottom end of the fixed block (4) through a rotating shaft (5), the other end of the vibration arm (7) is connected with the vibration hammer (6), two ends of the spring module (8) are respectively connected with the vibration arm (7) and the fixed block (4), the motor (9) is arranged on the second supporting plate (3), the output end of the motor (9) is in driving connection with the driving wheel (10), one end of the driving wheel (10) is outwards convex, the first fixing ring (11) is arranged at the outwards convex end of the driving wheel (10), the vibration arm (7) is provided with a second first fixing ring, two ends of the connecting rod (12) are connected with the first fixing ring (11) and the second first fixing ring, be provided with two supporting blocks on base (1), and all be provided with drive arrangement on the supporting block, drive arrangement's output and transfer gear (16) drive are connected, and transfer gear (16) are provided with two sets ofly along the horizontal direction, and module (18) set up on transfer gear (16), are located directly under hammer (6) shakes, and are provided with a plurality ofly along transfer gear (16) rotation direction, rotate through hinge (17) between module (18) and connect.

2. The novel zinc alloy continuous casting line demoulding device according to claim 1, wherein the first support plate (2), the second support plate (3), the fixed block (4), the rotating shaft (5), the vibrating hammer (6), the vibrating arm (7), the spring module (8), the motor (9), the transmission wheel (10), the first fixing ring (11) and the connecting rod (12) are symmetrically arranged in two groups on two sides of the base (1).

3. The novel zinc alloy continuous casting line demoulding device according to claim 1, wherein the fixed block (4), the rotating shaft (5), the vibrating hammer (6) and the vibrating arm (7) are all made of common carbon steel materials.

4. A novel zinc alloy continuous casting line demoulding device according to claim 1, wherein the spring module (8) comprises a plurality of high-performance springs.

5. A novel zinc alloy continuous casting line demoulding device according to claim 1, wherein the first support plate (2) is provided with a control panel, and the control panel is provided with a plurality of control buttons.

6. A novel zinc alloy continuous casting line demoulding device according to claim 1, wherein the base (1) is provided with a water tank (13), the inner surface of the water tank (13) is provided with a water pump (14), the water pump (14) is provided with an input end and an output end, and the input end and the output end of the water pump (14) are connected with pipelines.

7. A novel zinc alloy continuous casting line demoulding device according to claim 1, wherein the lower surface of the base (1) is provided with a caster (15), and the caster (15) is provided with a foot post for fixing.