CN213295812U - Needle and shuttle dual-purpose singeing machine - Google Patents

Abstract

The utility model discloses a needle and shuttle dual-purpose singeing machine. The device mainly comprises a horizontal and complex centering cloth feeding unit, a singeing unit, a fire extinguishing cooling unit, a horizontal washing tank (8), a two-roller padder (6) and a horizontal and complex cloth dropping machine (7) in sequence. The cloth feeding unit is a two-roller padder cloth feeding (1), a dividing and width expanding tensioning device (2), a light centering device (3) and a singeing unit, and the singeing unit is respectively arranged at the left and the right in the box body. The fire extinguishing cooling unit is formed by a mop passing through a fire extinguishing device (4) and a steam fire extinguishing box (5). A plurality of full stainless steel cloth guide rollers are arranged outside the inner box of the box body of the open washing tank (8) and are heated by a steam pipeline. Has the effect of more thorough singeing.

Description

Needle and shuttle dual-purpose singeing machine

Technical Field

The utility model relates to a needle and shuttle dual-purpose singeing machine.

Technical Field

The equipment mainly plays a role in repairing the quality of a cloth cover, removes excessive and overlong fluff on the surface and enables the surface to be smoother and more attractive. Now, as the price of textile raw materials rises, the quality of a lot of used yarns is reduced, so that the fluff on the surface of the fabric is too much, the quality is reduced, and the requirements of customers on the fluff on the cloth surface are more and more selected, so that the problem of treating the fluff in a dyeing and finishing factory is very headache, the prior dyeing factory uses the fur-etching treatment, the method has relatively higher cost, and the cloth surface has other problems of poor bursting force and great loss.

Disclosure of Invention

In order to solve the problems, the utility model provides a needle and shuttle dual-purpose singeing machine which singes more thoroughly.

The utility model relates to a needle and shuttle dual-purpose singeing machine. The device mainly comprises a horizontal and complex centering cloth feeding unit, a singeing unit, a fire extinguishing cooling unit, a horizontal washing tank, a two-roller padder and a horizontal and complex cloth dropping machine in sequence; the cloth feeding unit is a two-roller padder cloth feeding, splitting and width expanding tensioning device, a light centering device and a singeing unit, wherein a left singeing unit and a right singeing unit are respectively arranged in the box body, each singeing unit is provided with a double-flame-jet singeing port singeing, and the left and the right are respectively provided with 1 double-layer stainless steel cold water roller and a high-pressure air blower; the fire extinguishing cooling unit is formed by that a mop passes through a fire extinguishing device and a steam fire extinguishing box, and a flat wire winding roller, a stainless steel cloth guide roller and a stainless steel steam pipe are arranged in the steam fire extinguishing box. A plurality of full stainless steel cloth guide rollers are arranged outside an inner box of a box body of the open washing tank, and a steam pipeline is used for heating. The cloth to be singed is fed by a two-roller padder, conveyed to a splitting and expanding tensioning device for edge peeling, then conveyed to a singeing unit through a light centering device, in a box body, sent by a first double-layer stainless steel cold water roller through a compression roller to keep the cloth in an edge peeling state, singed on one side of the cloth through a front singeing unit through double flame ports, sent by the compression roller through a guide roller and the cold water roller, and singed on the other side of the cloth through the double flame ports by a back singeing unit. 2 cold water rollers are phi 200 double-deck stainless steel, and motor reducer variable frequency transmission, mop roller top configuration compression roller simultaneously, and the wide angle is embraced the angle and is made the fabric can keep peeling off the limit state, has guaranteed the homogeneity and the comprehensive nature of singeing. The singed cloth is put out a fire by a fire extinguishing device of the fire extinguishing cooling unit and is further put out a fire under the condition of being full of steam in a steam fire extinguishing box, then the singed cloth is washed in a box body of a horizontal washing groove, and a two-roller padder pulls mangle liquor and a horizontal cloth dropping machine to drop cloth and is leveled and tidily.

4 full stainless steel cloth guide rollers are respectively arranged outside the inner box of the box body of the horizontal washing groove. The two-roller padder consists of 1 set of a casting frame, 1 set of a pressurizing cylinder, 1 piece of a rubber roller, 1 set of a motor reducer, 1 piece of a wire separating roller, 1 set of a water flowing plate and 1 set of a padder cylinder control panel.

The transmission part adopts alternating current frequency conversion and speed reducer transmission, and frequency conversion debugging (a frequency converter is selected). The fire hole is automatically turned, automatically ignited and extinguished at a set speed. The fire hole automatically resets and automatically extinguishes fire when the vehicle is parked. And (4) selecting a singeing mode, controlling the cylinder to adjust the fire hole angle and controlling the cold water roller to lift. The singeing machine exhaust fan does not work and is not ignited; the exhaust fan must work to a set safe time before ignition; the exhaust fan stops rotating in midway, the air source is automatically cut off, and the fire hole is automatically reset.

The utility model relates to a needle and shuttle dual-purpose singeing machine. The structure is compact, and the distance between the roller bodies is small. Except the transition roller, the transition roller is a power roller, so that the tension is reduced, and wrinkling is prevented. PLC control, inverter motor speed governing, synchronization performance is stable, has prevented corrugating. The mechanical strength of the frame and the roller body is high, the fit tolerance is small, the transmission is stable, and wrinkling is prevented. The multi-S-shaped transmission and yarn separation prevent wrinkling and curling, and singeing is uniform and consistent. If the cloth is treated by the singeing machine, the quality of the cloth cover can be improved by one grade, the cost of the used raw materials is greatly reduced, the dyeing and hair-etching procedures are reduced, the dyeing cost is reduced, and the cloth cover cannot be adversely affected.

Drawings

Fig. 1 is a combined structural diagram of a needle and shuttle dual-purpose singeing frame of the utility model.

Detailed Description

As shown in fig. 1, the utility model relates to a needle and shuttle dual-purpose singeing machine. The device mainly comprises a horizontal centering cloth feeding unit, a singeing unit, a fire extinguishing cooling unit, a horizontal washing tank 8, a two-roller padder 6 and a horizontal cloth dropping machine 7 in sequence; the cloth feeding unit is a two-roller padder cloth feeding 1 and a full width cloth feeding, a dividing and expanding tensioning device 2 and a light centering device 3 which enable the fabric to be fully unfolded are configured with flat filament photoelectric centering, a corresponding photoelectric probe automatically controls the fabric to be centered and not to deviate, and the cloth feeding unit plays a role in peeling off the turned edge

The box body of the singeing unit adopts a closed cover plate structure and comprises a turning-up door and a split door. The box is internally provided with a left singeing unit and a right singeing unit, each singeing unit is provided with a double-flame-jet singeing port, and the left and the right of the singeing units are respectively provided with 1 double-layer stainless steel cold water roller and a high-pressure air blower. The fire extinguishing cooling unit is composed of a mop cloth passing through a fire extinguishing device 4 and a steam fire extinguishing box 5, and a flat wire winding roller, a stainless steel cloth guide roller and a stainless steel steam pipe are arranged in the steam fire extinguishing box 5. A plurality of full stainless steel cloth guide rollers are arranged outside the box body inner box of the horizontal washing tank 8, and a steam pipeline is used for heating. Cloth to be singed is conveyed to a splitting and expanding tensioning device 2 for edge peeling through a two-roller padder cloth feeding 1, then conveyed to a singeing unit through a light centering device 3 in a box body in a centering manner, and conveyed through a first double-layer stainless steel cold water roller to a press roller to keep the cloth in an edge peeling state, then singed on one side of the cloth through a double-flame-jet port through a front singeing unit, then singed on the other side of the cloth through a guide roller and a cold water roller, conveyed through the press roller to a back singeing unit, and singed on the other side of the cloth through the double-flame-jet port, then further extinguishes the cloth through a fire extinguishing cooling unit after passing through a fire extinguishing device 4 and a steam extinguishing box 5 under the condition of being full of steam, and then washed in a box body of a plain washing tank 8, and a two-roller padder.

The dividing and width-expanding tensioning device 2 is a driving rubber roller, the motor reducer performs variable-frequency transmission to reduce the tension of the fabric, the flat wire winding rollers and the stainless steel cloth guide roller perform crossed cloth guide, and each flat wire winding roller is driven by a single motor, so that the turned edge of the fabric can be fully stripped. One set of the elastic device is configured to ensure the synchronization of the operation of the whole machine.

The singeing unit adopts a closed cover plate structure and comprises a turning-up door and a split door. Singeing device, 1 set-frame. The steel plate is made of a steel plate with the size of 4mm through numerical control processing and bending, and has high precision and small deformation. The supporting block is made of profile steel, and has high strength and stable shape.

The whole fire-extinguishing cooling unit adopts a closed cover plate structure, and comprises a swing door and a split door. The opening and closing are convenient, and the sealing effect is good. All the cover plate surface layer treatment adopts a paint baking process, and the cover plate is resistant to acid, alkali and high temperature and durable in use. The stainless steel fire extinguishing box goes up and down, and stores steam in the box, so that the utilization rate of the steam is improved; a flat wire winding roller, a stainless steel cloth guide roller, a stainless steel steam pipe and a stainless steel heat preservation pipe are arranged inside the cloth, the flat wire winding roller is a motor driving roller, the fabric is fully stripped, and the effect of cloth edge fire extinguishing is ensured; the stainless steel heat preservation pipe makes steam water droplet turn into steam in the twinkling of an eye, has stopped steam water droplet drippage on the fabric, prevents to form the water droplet impression.

The transmission part adopts alternating current frequency conversion and speed reducer transmission, and frequency conversion debugging (a frequency converter is selected). The fire hole is automatically turned, automatically ignited and extinguished at a set speed. The fire hole automatically resets and automatically extinguishes fire when the vehicle is parked. And (4) selecting a singeing mode, controlling the cylinder to adjust the fire hole angle and controlling the cold water roller to lift. The singeing machine exhaust fan does not work and is not ignited; the exhaust fan must work to a set safe time before ignition; the exhaust fan stops rotating in midway, the air source is automatically cut off, and the fire hole is automatically reset. The foregoing is illustrative and explanatory of the invention and is not intended to limit the advantages attainable thereby, and it is within the scope of the present application to practice the invention with simple modifications to the structure and/or one or more of the advantages achieved in some embodiments.

Claims (4)

1. A needle and shuttle dual-purpose singeing machine is characterized in that: the device sequentially comprises a horizontal-reciprocating centering cloth feeding unit, a singeing unit, a fire extinguishing cooling unit, a horizontal washing tank (8), a two-roller padder (6) and a horizontal-reciprocating cloth dropping machine (7); the cloth feeding unit is a two-roller padder cloth feeding (1), a dividing and width expanding tensioning device (2), a light centering device (3) and a singeing unit, wherein the singeing unit is arranged in the box body and comprises a left singeing unit and a right singeing unit, each singeing unit is provided with a double-flame-jet singeing port, and the left singeing unit and the right singeing unit are respectively provided with 1 double-layer stainless steel cold water roller and a high-pressure air blower; the fire extinguishing cooling unit is formed by that a mop passes through a fire extinguishing device (4) and a steam fire extinguishing box (5), and a flat wire winding roller, a stainless steel cloth guide roller and a stainless steel steam pipe are arranged in the steam fire extinguishing box (5); a stainless steel cloth guide roller is arranged outside the inner box of the box body of the horizontal washing groove (8); cloth to be singed is conveyed to a splitting and expanding tensioning device (2) for edge peeling through a two-roller padder cloth feeding (1), is conveyed to a singeing unit through a light centering device (3) in a box body in a centering manner, is conveyed to a pressing roller through a first double-layer stainless steel cold water roller to keep the cloth in an edge peeling state, is singed on one side of the cloth through a double-fire-jet port through a front singeing unit, is singed on the other side of the cloth through a guide roller and a cold water roller, is conveyed to a reverse singeing unit through the pressing roller to singe the other side of the cloth through the double-fire-jet port, passes through a fire extinguishing device (4) and a steam fire extinguishing box (5) through a fire extinguishing cooling unit, is washed in the box body of a plain washing tank (8), and is pulled by a two-roller padder (6).

2. The dual-purpose singeing frame of needle and shuttle of claim 1, characterized in that: four full stainless steel cloth guide rollers are respectively arranged outside the inner box of the box body of the flat washing tank (8).

3. The dual-purpose singeing frame of needle and shuttle of claim 1, characterized in that: the two-roller padder (6) consists of a casting frame, a pressurizing cylinder, a rubber roller, a motor reducer, a wire separating roller, a water flowing plate and a padder cylinder control panel.

4. The dual-purpose singeing frame of needle and shuttle of claim 1, characterized in that: the electrical appliance is controlled as follows: the transmission part adopts alternating current frequency conversion and speed reducer transmission, and frequency conversion debugging is carried out; setting the vehicle speed, automatically steering a fire hole, automatically igniting and extinguishing fire, automatically resetting the fire hole and automatically extinguishing fire when the vehicle is stopped, selecting a singeing mode, controlling a cylinder to adjust the fire hole angle and controlling a cold water roller to lift, and enabling an exhaust fan of the singeing machine to be out of operation and not to ignite; the exhaust fan must work to a set safe time before ignition; the exhaust fan stops rotating halfway, the air source is automatically cut off, the fire hole automatically resets, and the stainless steel heat preservation pipe and the flat wire winding roller are motor driving rollers.

Images