CN213295515U - Automatic turning device of plasma electric slurry polishing hanger - Google Patents
Automatic turning device of plasma electric slurry polishing hanger Download PDFInfo
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- CN213295515U CN213295515U CN202022336491.0U CN202022336491U CN213295515U CN 213295515 U CN213295515 U CN 213295515U CN 202022336491 U CN202022336491 U CN 202022336491U CN 213295515 U CN213295515 U CN 213295515U
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Abstract
The utility model discloses an automatic turnover device for a plasma polishing hanger, which comprises a translation unit erected on a machine body, a lifting unit connected with the output end of the translation unit, a workpiece clamping unit connected with the output end of the lifting unit and a turnover unit; the workpiece clamping unit is used for clamping a hanger; the lifting unit is used for driving the workpiece clamping unit to lift so as to move the hanger to the overturning unit; the overturning unit is used for overturning the hanging tool; the hanging tool is used for hanging and receiving the workpiece to be machined. The utility model adopts the above structure's automatic turning device of plasma electric slurry polishing hanger, accessible translation unit realize between the station remove cooperation lift unit, work piece clamp get the unit and the unit that overturns, realized the positive and negative upset of work piece to positive and negative throwing has been realized.
Description
Technical Field
The utility model relates to a plasma polishing technique especially relates to an automatic turning device of plasma electric slurry polishing hanger.
Background
The polishing techniques now include barrel polishing (mechanochemical polishing), mechanical polishing, chemical polishing, electropolishing and plasma polishing. Compared with plasma polishing, roller polishing (mechanical chemical polishing) and mechanical polishing take too long time, electrolytic polishing and chemical polishing not only have serious pollution, but also have poor polishing effect and high comprehensive cost, and plasma polishing not only has good polishing effect and high efficiency, but also has no pollution, so the application range is wider. The polishing principle of the plasma polishing machine is as follows: the workpiece is connected with an anode during polishing, the charged workpiece is immersed into a high-temperature plasma solution with negative charge, the applied voltage is 200-400V, a stable plasma layer appears on the surface of the workpiece, and the plasma layer separates the surface to be processed from the plasma aqueous solution, so that strong plasma chemical reaction and electrochemical reaction are generated between the surface of the workpiece and the steam of the plasma solution, cathode oxidation is generated on the surface to be processed, the cathode oxidation layer is chemically corroded, a polishing effect is generated when the oxidation speed is equivalent to the corrosion speed, and the glossiness of the surface of the workpiece is improved and the reflectivity is improved. After the surface of the workpiece to be polished is applied with high enough voltage, high electric field intensity is generated among the gas layer, the steam and the plasma liquid, so that the microscopic convex part on the surface is flattened, and the effects of deburring and polishing are achieved, wherein the polishing speed is increased along with the increase of an external electric field, and the polishing speed can reach about ten times of that of the traditional polishing method.
The traditional plasma polishing machine comprises a plasma tank which is filled with high-temperature and high-voltage plasma solution and is connected with a cathode, and a hanger which is electrically connected with an anode, wherein during polishing, the plasma tank is electrified, the front surface of a polishing workpiece is hung on the hanger and is electrified, the charged workpiece is soaked in the plasma tank for plasma polishing, after the front polishing of the workpiece is finished (the specific time is determined according to the actual condition), the hanger is pulled out of the plasma tank, the workpiece is taken down from the hanger, and after the hanger is hung on the back surface, the workpiece is soaked in the plasma tank again for plasma polishing, so that the back polishing is finished, the whole plasma polishing is finished, and because the plasma polishing speed is very high, the front workpiece needs to be pulled up and changed to the back surface for polishing continuously and repeatedly, the working efficiency is low.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an automatic turning device of plasma electric slurry polishing hanger, accessible translation unit realize between the station that removal cooperation lift unit, work piece clamp get the unit and the unit that overturns, have realized the positive and negative upset of work piece to positive and negative throwing has been realized.
In order to achieve the purpose, the utility model provides an automatic turnover device for a plasma polishing hanger, which comprises a translation unit arranged on a machine body, a lifting unit connected with the output end of the translation unit, a workpiece clamping unit connected with the output end of the lifting unit and a turnover unit;
the workpiece clamping unit is used for clamping a hanger;
the lifting unit is used for driving the workpiece clamping unit to lift so as to move the hanger to the overturning unit;
the overturning unit is used for overturning the hanging tool;
the hanging tool is used for hanging and receiving the workpiece to be machined.
Preferably, the translation unit is a crown block arranged at the top end of the machine body.
Preferably, the lifting unit comprises a lifting cylinder fixed on the crown block beam, a telescopic rod of the lifting cylinder is connected with the inverted U-shaped support frame, and the workpiece clamping units are arranged at two ends of the inverted U-shaped support frame.
Preferably, the workpiece clamping unit comprises a thumb cylinder connected with the inverted U-shaped support frame through a cylinder fixing seat.
Preferably, the overturning unit comprises a sliding table cylinder and an overturning cylinder which are fixedly connected with the bottom side of the crown block beam, the output end of the sliding table cylinder is fixedly connected with the cylinder body of the overturning cylinder, and the output end of the overturning cylinder is fixedly connected with a plug-in connector for plugging the hanger.
Preferably, the hanger is of an H-shaped structure, the hanger comprises an overturning rod and conducting rods fixed at two ends of the overturning rod, the overturning rod penetrates out of the conducting rods and is connected with an overturning head, hanging rods are further fixed between the conducting rods on two sides, and hooks for hanging workpieces are fixed on the hanging rods.
Preferably, the turning head is rhombic, and a cross-shaped clamping groove is formed in one side of the turning head, which is far away from the turning rod;
the plug connector of the turnover cylinder is arranged into a cross-shaped clamping head which is matched with the cross-shaped clamping groove;
and a diamond-shaped clamping groove matched with the outer side of the turnover head is formed in the gas claw of the thumb cylinder.
Therefore, the utility model adopts the above structure's automatic turning device of plasma electric slurry polishing hanger, accessible translation unit realize between the station that removal cooperation lift unit, work piece clamp get the unit and the upset unit, realized the positive and negative upset of work piece to positive and negative throwing has been realized.
The technical solution of the present invention is further described in detail by the accompanying drawings and examples.
Drawings
Fig. 1 is a schematic working diagram of an automatic turnover device for a plasma polishing hanger according to an embodiment of the present invention;
fig. 2 is a schematic structural view of an automatic turnover device for a plasma polishing hanger according to an embodiment of the present invention;
fig. 3 is a schematic view of a hanger structure of an automatic turning device for a plasma polishing hanger according to an embodiment of the present invention;
fig. 4 is a schematic circuit diagram of an automatic turnover device for a plasma polishing hanger according to an embodiment of the present invention.
Wherein: 1. a lifting cylinder; 2. a translation unit; 20. a crown block beam; 3. a sliding table cylinder; 30. a pneumatic claw; 4. turning over the air cylinder; 5. a hanger; 50. a hanger bar; 51. a turning rod; 52. hooking; 53. a conductive rod; 54. turning over the head; 6. an inverted U-shaped support frame; 7. and (5) clamping the workpiece.
Detailed Description
The present invention will be further described with reference to the accompanying drawings, and it should be noted that the present embodiment is based on the technical solution, and the detailed embodiments and the specific operation processes are provided, but the protection scope of the present invention is not limited to the present embodiment.
Fig. 1 is a schematic working diagram of an automatic turnover device for a plasma polishing hanger according to an embodiment of the present invention; fig. 2 is a schematic structural view of an automatic turnover device for a plasma polishing hanger according to an embodiment of the present invention; fig. 3 is a schematic diagram of a hanger structure of an automatic turning device of a plasma polishing hanger according to an embodiment of the present invention, and fig. 4 is a schematic circuit diagram of an automatic turning device of a plasma polishing hanger according to an embodiment of the present invention, as shown in fig. 1, fig. 2, fig. 3 and fig. 4, the structure of the present invention includes a translation unit erected on a machine body, a lifting unit connected to an output end of the translation unit, a workpiece clamping unit connected to an output end of the lifting unit, and a turning unit; the workpiece clamping unit is used for clamping a hanger; the lifting unit is used for driving the workpiece clamping unit to lift so as to move the hanger to the overturning unit; the overturning unit is used for overturning the hanging tool; the hanging tool is used for hanging and receiving the workpiece to be machined.
Specifically, the translation unit is a crown block arranged at the top end of the machine body.
The lifting unit comprises a lifting cylinder fixed on the crown block beam, a telescopic rod of the lifting cylinder is connected with an inverted U-shaped support frame, and the workpiece clamping units are arranged at two ends of the inverted U-shaped support frame.
The workpiece clamping unit comprises a thumb cylinder connected with the inverted U-shaped support frame through a cylinder fixing seat.
The overturning unit comprises a sliding table cylinder and an overturning cylinder, wherein the sliding table cylinder and the overturning cylinder are fixedly connected with the bottom side of the crown block cross beam, the output end of the sliding table cylinder is fixedly connected with the cylinder body of the overturning cylinder, and the output end of the overturning cylinder is fixedly connected with a plug-in connector used for being plugged in the hanging tool.
The hanger is of an H-shaped structure, the hanger comprises an overturning rod and conducting rods fixed at two ends of the overturning rod, the overturning rod penetrates out of the conducting rods and is connected with an overturning head, hanging pieces are fixed between the conducting rods on two sides, and hooks for hanging workpieces are fixed on the hanging pieces.
The turnover head is rhombic, and a cross-shaped clamping groove is formed in one side of the turnover head, which is far away from the turnover rod; the plug connector of the turnover cylinder is arranged into a cross-shaped clamping head which is matched with the cross-shaped clamping groove; and a diamond-shaped clamping groove matched with the outer side of the turnover head is formed in the gas claw of the thumb cylinder.
The overturning method comprises the following steps:
s1, after the positive throwing is finished, the lifting unit drives the hanging tool to ascend through the thumb cylinder;
s2, after the hanger is lifted in place, the translation unit drives the hanger to a reverse throwing station;
s3, after the sliding table cylinder is translated in place, the sliding table cylinder pushes the plug connector of the turnover cylinder to be clamped with the cross-shaped clamping groove of the turnover head of the hanging tool;
s4, releasing the pneumatic claw by the thumb cylinder;
s5, the overturning cylinder drives the hanging tool to rotate 180 degrees so as to drive the workpiece to rotate 180 degrees;
s6, after the overturning is completed, the air claw of the thumb cylinder clamps the outer side of the overturning head of the hanging tool again, and meanwhile, the sliding table cylinder contracts to drive the plug connector of the overturning cylinder to be separated from the cross-shaped clamping groove of the overturning head for clamping;
and S7, the lifting unit drives the hanging tool to descend through the thumb cylinder, so that the workpiece is driven to descend to perform reverse throwing.
Therefore, the utility model adopts the above structure's automatic turning device of plasma electric slurry polishing hanger, accessible translation unit realize between the station that removal cooperation lift unit, work piece clamp get the unit and the upset unit, realized the positive and negative upset of work piece to positive and negative throwing has been realized.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solutions of the present invention and not for limiting the same, and although the present invention is described in detail with reference to the preferred embodiments, those skilled in the art should understand that: the technical solution of the present invention can still be modified or replaced by other equivalent means, and the modified technical solution can not be separated from the spirit and scope of the technical solution of the present invention.
Claims (7)
1. The utility model provides an automatic turning device of plasma polishing hanger which characterized in that: the device comprises a translation unit, a lifting unit, a workpiece clamping unit and a turning unit, wherein the translation unit is erected on a machine body;
the workpiece clamping unit is used for clamping a hanger;
the lifting unit is used for driving the workpiece clamping unit to lift so as to move the hanger to the overturning unit;
the overturning unit is used for overturning the hanging tool;
the hanging tool is used for hanging and receiving the workpiece to be machined.
2. The automatic turnover device for the plasma polishing rack of claim 1, wherein: the translation unit is a crown block arranged at the top end of the machine body.
3. The automatic turnover device for the plasma polishing rack of claim 2, wherein: the lifting unit comprises a lifting cylinder fixed on a cross beam of the overhead travelling crane, a telescopic rod of the lifting cylinder is connected with an inverted U-shaped support frame, and the workpiece clamping units are arranged at two ends of the inverted U-shaped support frame.
4. The automatic turnover device for the plasma polishing rack of claim 3, wherein: the workpiece clamping unit comprises a thumb cylinder connected with the inverted U-shaped support frame through a cylinder fixing seat.
5. The automatic turnover device for the plasma polishing rack of claim 4, wherein: the overturning unit comprises a sliding table cylinder and an overturning cylinder, wherein the sliding table cylinder and the overturning cylinder are fixedly connected with the bottom side of the cross beam of the crown block, the output end of the sliding table cylinder is fixedly connected with the cylinder body of the overturning cylinder, and the output end of the overturning cylinder is fixedly connected with a plug-in connector used for being plugged in the hanging tool.
6. The automatic turnover device for the plasma polishing rack of claim 5, wherein: the hanger is of an H-shaped structure, the hanger comprises an overturning rod and conducting rods fixed at two ends of the overturning rod, the overturning rod penetrates out of the conducting rods and is connected with an overturning head, hanging pieces are fixed between the conducting rods on two sides, and hooks for hanging workpieces are fixed on the hanging pieces.
7. The automatic turnover device for the plasma polishing rack of claim 6, wherein: the turnover head is rhombic, and a cross-shaped clamping groove is formed in one side of the turnover head, which is far away from the turnover rod;
the plug connector of the turnover cylinder is arranged into a cross-shaped clamping head which is matched with the cross-shaped clamping groove;
and a diamond-shaped clamping groove matched with the outer side of the turnover head is formed in the gas claw of the thumb cylinder.
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CN202022336491.0U CN213295515U (en) | 2020-10-19 | 2020-10-19 | Automatic turning device of plasma electric slurry polishing hanger |
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CN202022336491.0U CN213295515U (en) | 2020-10-19 | 2020-10-19 | Automatic turning device of plasma electric slurry polishing hanger |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112095107A (en) * | 2020-10-19 | 2020-12-18 | 东莞市万业实业有限公司 | Automatic overturning device and method for plasma electric slurry polishing hanger |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112095107A (en) * | 2020-10-19 | 2020-12-18 | 东莞市万业实业有限公司 | Automatic overturning device and method for plasma electric slurry polishing hanger |
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