CN213291488U

CN213291488U - Production device for preparing conductive ring

Info

Publication number: CN213291488U
Application number: CN202022097658.2U
Authority: CN
Inventors: 杨晓; 叶英; 袁宏杰
Original assignee: Fangcheng Zhongzhu Hydraulic Equipment Co ltd
Current assignee: Fangcheng Zhongzhu Hydraulic Equipment Co ltd
Priority date: 2020-09-22
Filing date: 2020-09-22
Publication date: 2021-05-28
Anticipated expiration: 2030-09-22

Abstract

The utility model belongs to a production device for preparing a conductive ring; the die comprises a turntable and a female die, wherein the turntable is used for containing pyrophyllite powder and a steel sheet ring, and the female die is arranged at the top of the turntable and used for containing the pyrophyllite powder and the steel sheet ring; the top of the turntable is provided with a press machine for pressing the conductive ring, a steel sheet ring feeding unit for feeding the steel sheet ring and a pyrophyllite powder feeding unit for feeding pyrophyllite powder; have simple structure, reasonable in design, can realize carrying out the material loading to steel sheet ring and pyrophyllite powder automatically to adopt automatic control's mode to guarantee that pyrophyllite powder material loading volume is even unanimous, guarantee that the yields is high, can reduce intensity of labour simultaneously, improve work efficiency and prevent the advantage of pyrophyllite powder encrustation phenomenon.

Description

Production device for preparing conductive ring

Technical Field

The utility model belongs to the technical field of the conductive ring production that preparation diamond was used, specifically be a preparation apparatus for producing conductive ring.

Background

The method comprises the following steps that a conductive ring is required to be used when the diamond is prepared, a manual production mode is generally adopted in the process of producing the conductive ring, specifically, a steel sheet ring is manually placed in a corresponding die, powder is filled, and finally, a press machine is used for compacting; particularly, a funnel-shaped cylinder filled with pyrophyllite powder is generally used in the powder filling process, and the pyrophyllite powder is fed by the self gravity of the pyrophyllite powder; the working process has low working efficiency, the pressing quantity per hour is 300-400, the problems of high labor intensity, uneven powder filling quantity and the like are directly caused due to the fact that steel sheet rings need to be placed manually and the powder filling quantity needs to be controlled in the whole production process, the defective rate of products is high, and the general defective rate reaches about 1%; simultaneously because the characteristic of pyrophyllite powder causes hourglass hopper-shaped cylinder to have the incrustation phenomenon after using a period, not only makes partial pyrophyllite powder can't be applied to production, and causes to fill out powder volume and be difficult to control more, can cause the emergence of phenomena such as discharge gate jam when serious.

SUMMERY OF THE UTILITY MODEL

To prior art's not enough, and provide a simple structure, reasonable in design, can realize carrying out the material loading to steel sheet ring and pyrophyllite powder automatically to adopt automatic control's mode to guarantee that pyrophyllite powder material loading volume is even unanimous, guarantee that the yields is high, can reduce intensity of labour simultaneously, improve work efficiency and prevent the preparation of pyrophyllite powder incrustation phenomenon and lead electrical apparatus for producing for circle.

In order to achieve the above purpose, the utility model adopts the technical scheme that:

a production device for preparing a conductive ring comprises a rotary table and a female die, wherein the rotary table is used for containing pyrophyllite powder and a steel sheet ring, and the female die is arranged at the top of the rotary table and used for containing the pyrophyllite powder and the steel sheet ring; the top of carousel is equipped with the press that is used for the pressing to lead electric ring, is used for steel sheet ring material loading unit of steel sheet ring material loading and is used for the pyrophyllite powder material loading unit of pyrophyllite powder material loading.

Preferably, the number of the female dies is three, one female die is arranged at the bottom of the steel sheet ring feeding unit, the other female die is arranged at the bottom of the pyrophyllite powder feeding unit, and the other female die is arranged at the bottom of the telescopic end of the press machine.

Preferably, the number of the female dies is four, wherein the first female die is arranged at the bottom of the steel sheet ring feeding unit, the second female die is arranged at the bottom of the pyrophyllite powder feeding unit, the third female die is arranged at the bottom of the telescopic end of the press machine, and the fourth female die is a conductive ring taking-out female die.

Preferably, when the number of the concave dies is multiple, the concave dies are circularly arranged on the upper surface of the turntable.

Preferably, the steel sheet ring feeding unit comprises a vibration disc and a rail connected with a discharge port at the top of the vibration disc, a discharge device is arranged at the tail end of the rail, and an outlet of the discharge device is arranged at the top of the female die.

Preferably, discharging device includes ejection of compact track, and the orbital middle part of ejection of compact is linked together with the track, and orbital one end of ejection of compact is equipped with the feeding cylinder, and orbital other end of ejection of compact is established at the top of die.

Preferably, the track is arranged obliquely.

Preferably, the pyrophyllite powder feeding unit comprises a pyrophyllite powder storage tank; the outside of pyrophyllite powder storage tank is equipped with vibrating motor, and the unloading pipeline of setting at the die top is installed to the bottom of pyrophyllite powder storage tank, is equipped with on the unloading pipeline and fills out the powder cylinder.

Preferably, the bottom of the turntable is provided with a variable frequency motor and an indexer; the variable frequency motor is arranged inside the workbench.

Preferably, inside PLC controlling means and the timer module of being equipped with of workstation, PLC controlling means's signal input part links to each other with graduator and timer module, and PLC controlling means's signal output part links to each other with inverter motor, feeding cylinder, powder filling cylinder and press respectively.

According to a apparatus for producing for preparation conductive ring that above-mentioned scheme was made, through be provided with the die that is used for splendid attire pyrophyllite powder and steel sheet ring on the carousel can make the suppression conductive ring become assembly line operation in order to improve preparation conductive ring efficiency, can realize the purpose that the steel sheet ring gets into the die automatically through setting up steel sheet ring material loading unit simultaneously, further through pyrophyllite powder material loading unit, can make pyrophyllite powder automatically enter the die according to the time in order to guarantee the packing volume of pyrophyllite powder, further the utility model discloses be equipped with vibrating motor in the outside of pyrophyllite powder storage tank, vibrating motor work can realize preventing the crusting phenomenon of pyrophyllite powder when the unloading to be favorable to guaranteeing that the packing volume of pyrophyllite powder keeps unanimous; have simple structure, reasonable in design, can realize carrying out the material loading to steel sheet ring and pyrophyllite powder automatically to adopt automatic control's mode to guarantee that pyrophyllite powder material loading volume is even unanimous, guarantee that the yields is high, can reduce intensity of labour simultaneously, improve work efficiency and prevent the advantage of pyrophyllite powder encrustation phenomenon.

Drawings

Fig. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a schematic view of the position relationship between the rail and the discharging rail of the present invention.

Fig. 3 is a schematic view of a top view structure of the turntable of the present invention.

Fig. 4 is a block diagram of the control principle of the present invention.

In the figure:

1. a turntable; 2. a female die; 3. a press machine; 4. a vibrating pan; 5. a track; 6. a discharge rail; 7. a feed cylinder; 8. a pyrophyllite powder storage tank; 9. a vibration motor; 10. a blanking pipeline; 11. a powder filling cylinder; 12. a variable frequency motor; 13. an indexer; 14. a work table; 15. a PLC control device; 16. a timer module.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

Referring to FIGS. 1-4: the utility model relates to a production device for preparing a conductive ring, which comprises a turntable 1 for containing pyrophyllite powder and a steel sheet ring, and a female die 2 arranged at the top of the turntable 1 for containing pyrophyllite powder and the steel sheet ring; the female die of the utility model is used for containing pyrophyllite powder and a steel sheet ring, and meanwhile, the press machine 3 can be convenient for pressing and forming the conductive ring; the number of the concave dies 2 can be one, two, three, four, five and the like;

the top of carousel 1 be equipped with the press 3 that is used for the pressing conductive ring, be used for steel sheet ring material loading unit of steel sheet ring material loading and be used for the pyrophyllite powder material loading unit of pyrophyllite powder material loading. Above-mentioned press 3, steel sheet ring material loading unit and pyrophyllite powder material loading unit are three station respectively, can adopt the operation mode of assembly line when die 2 is one, if: the female die 2 firstly enters a steel sheet ring station of a steel sheet ring feeding unit, then enters a pyrophyllite powder station of a pyrophyllite powder feeding unit and finally enters a pressing station at the lower part of the press machine 3; when the female die enters a corresponding station, corresponding actions can be completed, and after pressing is finished, the conductive ring is taken down.

Further, die 2 is three, and one of them die 2 sets up in the bottom of steel sheet ring material loading unit, and another die 2 sets up in the bottom of pyrophyllite powder material loading unit, and another die 2 sets up the bottom at the flexible end of press 3. When the number of the female dies 2 is three, each female die 2 corresponds to one station. Then the production is carried out according to the established time sequence, and the conductive ring is taken down after the concave die 2 passes through the press machine 3.

Further, die 2 is four, and wherein first die 2 sets up in the bottom of steel sheet ring material loading unit, and second die 2 sets up in the bottom of pyrophyllite powder material loading unit, and third die 2 sets up in the flexible bottom of holding of press 3, and fourth die 2 takes out the die for the conducting ring. Similarly, when the number of the female dies 2 is four, three of the female dies correspond to three stations respectively, and the fourth female die facilitates manual taking out of the conductive ring.

Further, when the number of the concave molds 2 is multiple, the concave molds 2 are circularly arranged on the upper surface of the turntable 1. When the die 2 is two, two 2 symmetries of die set up, when die 2 be three, four, five wait etc. a plurality of die 2 are the circular setting of equalling divide to inverter motor 12 controls.

Further, steel sheet ring material loading unit includes vibration dish 4 to and the track 5 that links to each other with 4 top discharge gates of vibration dish, track 5's end is equipped with discharging device, and discharging device's export setting is at the top of die 2. The utility model discloses a track 5 carries the steel sheet ring that 4 transmissions of vibration dish come to through discharging device propelling movement to corresponding die 2, in order, the speed of equalling, accurate and timely place the steel sheet ring in corresponding die 2 in order to reach.

Further, discharging device includes ejection of compact track 6, and the middle part and the track 5 of ejection of compact track 6 are linked together, and the one end of ejection of compact track 6 is equipped with feeding cylinder 7, and the top at die 2 is established to the other end of ejection of compact track 6. Through setting up discharging device can be after die 2 reachs appointed position, start feeding cylinder 7, make feeding cylinder 7 flexible end accurate with steel sheet ring propelling movement to corresponding die 2 to reach the purpose that raises the efficiency and reduce intensity of labour.

Further, the rail 5 is disposed obliquely. One end of the obliquely arranged track 5 is communicated with a discharge hole at the top of the vibrating disc 4, and the other end of the obliquely arranged track 5 is communicated with the discharge track 6, so that the steel sheet ring entering the track 5 falls into the discharge track 6 according to the self gravity.

Further, the pyrophyllite powder feeding unit comprises a pyrophyllite powder storage tank 8; the outside of pyrophyllite powder storage tank 8 is equipped with vibrating motor 9, and the unloading pipeline 10 that sets up at die 2 top is installed to the bottom of pyrophyllite powder storage tank 8, is equipped with on the unloading pipeline 10 and fills out powder cylinder 11. The utility model discloses a set up vibrating motor 9 and can prevent that the incrustation phenomenon from appearing in the pyrophyllite powder to cooperate through with filling powder cylinder 11 and time-recorder module 16, with the quantity purpose always that realizes getting into 2 interior pyrophyllite powders of die, thereby realized improving the yields of product.

Further, the bottom of the rotating disc 1 is provided with a variable frequency motor 12 and an indexer 13; the variable frequency motor 12 is disposed inside the table 14. The variable frequency motor 12 drives the turntable 2 to rotate orderly to ensure the stable and smooth production, and the over graduator 13 is used for controlling the variable frequency motor 12 to realize the start and stop of the variable frequency motor 12; the utility model discloses can in graduator 13 can be for automatically controlled graduator, mainly used detects and control 2 rotation angles of carousel, and it can directly purchase on market, therefore its structure is no longer repeated.

Further, a PLC control device 15 and a timer module 16 are arranged inside the workbench 14, a signal input end of the PLC control device 15 is connected with the indexer 13 and the timer module 16, and a signal output end of the PLC control device 15 is connected with the variable frequency motor 12, the feeding cylinder 7, the powder filling cylinder 11 and the press machine 3 respectively. The utility model discloses an opening of inverter motor 12 is controlled to graduator 13 to the timing through time-recorder module 16 controls feeding cylinder 7, fills opportunity and long time of powder cylinder 11 and the operation of press 3, in order to guarantee the utility model discloses can realize orderly, the purpose of quick production.

The utility model discloses a theory of operation does: placing a plurality of steel sheet rings to be processed in a vibration disc 4 together, and simultaneously placing pyrophyllite powder in a pyrophyllite powder storage tank 8; after the preparation work is ready, starting the equipment, enabling the steel sheet rings in the vibration disc 4 to orderly enter the track 5 and enter the discharge track 6 for preparation under the action of self gravity, and when the groove 2 reaches a steel sheet ring station, controlling the starting of the feeding cylinder 7 by the PLC control device 15, and enabling the telescopic end of the feeding cylinder 7 to extend out to push the steel sheet ring to enter the groove 2; when the groove 2 with the steel sheet ring rotates to a pyrophyllite powder station, the PLC control device 15 controls the powder filling cylinder 11 to be opened, the telescopic end of the powder filling cylinder 11 is retracted, and the pyrophyllite powder enters the groove 2 under the action of the vibration motor 9 and the gravity of the pyrophyllite powder; when the turntable 1 continues to rotate to a pressing station after the feeding is finished, the PLC control device 15 controls the press machine 3 to operate, and the telescopic end of the press machine 3 extends out to press pyrophyllite powder and a steel sheet ring in the groove 2, so that the product is prepared; after the previous process is finished, the PLC control device 15 controls the variable frequency motor 12 to be started and controls the rotation angle of the rotary disc 1 through the indexer 13 so as to enable the groove 2 to enter a corresponding station; in the utility model, the feeding cylinder 7, the powder filling cylinder 11 and the press machine 3 are respectively controlled to start and stop according to the number of the grooves 2 or the working time sequence (and the timing of the timer module 16) so as to ensure the smooth production; taking six female dies 2 as an example, the production quantity of the conductive rings per hour is 1000-1200, the yield is improved by 3-4 times, and the defective rate is reduced to 0.3% from the original 1%. And the utility model discloses three months of continuous operation, the incrustation phenomenon all does not appear in the inner wall of pyrophyllite powder storage tank 8 and unloading pipeline 10.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.

The above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention in its corresponding aspects.

Claims

1. The utility model provides a preparation apparatus for producing for conductive circle which characterized in that: the production device comprises a turntable (1) for containing pyrophyllite powder and a steel sheet ring, and a female die (2) arranged at the top of the turntable (1) for containing pyrophyllite powder and the steel sheet ring;

the top of the turntable (1) is provided with a press (3) for pressing the conductive ring, a steel sheet ring feeding unit for feeding the steel sheet ring and a pyrophyllite powder feeding unit for feeding pyrophyllite powder.

2. The production device for preparing the conductive ring according to claim 1, wherein: the die (2) are three, one of the die (2) is arranged at the bottom of the steel sheet ring feeding unit, the other die (2) is arranged at the bottom of the pyrophyllite powder feeding unit, and the other die (2) is arranged at the bottom of the telescopic end of the press (3).

3. The production device for preparing the conductive ring according to claim 1, wherein: the die (2) are four, wherein the first die (2) is arranged at the bottom of the steel sheet ring feeding unit, the second die (2) is arranged at the bottom of the pyrophyllite powder feeding unit, the third die (2) is arranged at the bottom of the telescopic end of the press machine (3), and the fourth die (2) is a conductive ring and takes out the die.

4. The production apparatus for manufacturing a conductive loop as set forth in claim 2 or 3, wherein: when the concave dies (2) are multiple, the concave dies (2) are circularly arranged on the upper surface of the turntable (1).

5. The production apparatus for producing the conductive coil as set forth in claim 1, 2 or 3, wherein: the steel sheet ring feeding unit comprises a vibration disc (4) and a rail (5) connected with a discharge port at the top of the vibration disc (4), wherein a discharging device is arranged at the tail end of the rail (5), and an outlet of the discharging device is arranged at the top of the female die (2).

6. The production device for manufacturing the conductive ring according to claim 5, wherein: the discharging device comprises a discharging rail (6), the middle of the discharging rail (6) is communicated with a rail (5), one end of the discharging rail (6) is provided with a feeding cylinder (7), and the other end of the discharging rail (6) is arranged at the top of the female die (2).

7. The production device for manufacturing the conductive ring according to claim 5, wherein: the track (5) is arranged obliquely.

8. The production apparatus for producing the conductive coil as set forth in claim 1, 2 or 3, wherein: the pyrophyllite powder feeding unit comprises a pyrophyllite powder storage tank (8); the external portion of pyrophyllite powder storage tank (8) is equipped with vibrating motor (9), and unloading pipeline (10) that set up at die (2) top are installed to the bottom of pyrophyllite powder storage tank (8), are equipped with on unloading pipeline (10) and fill out powder cylinder (11).

9. The production device for preparing the conductive ring according to claim 1, wherein: the bottom of the rotary table (1) is provided with a variable frequency motor (12) and an indexer (13); the variable frequency motor (12) is arranged inside the workbench (14).

10. The production device for manufacturing the conductive ring according to claim 9, wherein: the powder filling machine is characterized in that a PLC control device (15) and a timer module (16) are arranged inside the workbench (14), a signal input end of the PLC control device (15) is connected with the graduator (13) and the timer module (16), and a signal output end of the PLC control device (15) is connected with the variable frequency motor (12), the feeding cylinder (7), the powder filling cylinder (11) and the press machine (3) respectively.