CN213288508U - Roll cage forming device - Google Patents
Roll cage forming device Download PDFInfo
- Publication number
- CN213288508U CN213288508U CN202021887701.9U CN202021887701U CN213288508U CN 213288508 U CN213288508 U CN 213288508U CN 202021887701 U CN202021887701 U CN 202021887701U CN 213288508 U CN213288508 U CN 213288508U
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- guide rail
- support
- movable support
- straightening
- reinforcement cage
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Abstract
The utility model relates to a roll cage forming device. The rolling cage forming device comprises a first guide rail, a second guide rail, a movable support and a driving mechanism, wherein the first guide rail is used for being placed on the ground, the second guide rail is arranged in parallel with the first guide rail at intervals, the movable support is assembled on the first guide rail in a position-adjustable mode, and the movable support is movably assembled on the second guide rail; the movable support comprises a base body and a rotary table which is rotatably assembled on the base body through a rotating shaft, and the rotary table is provided with through holes through which the main reinforcements correspondingly pass in an interference manner one by one so as to drive the reinforcement cage framework to rotate; the movable support is provided with a straightening assembly and a bar winding assembly, the straightening assembly is used for straightening the steel bars, and the bar winding assembly is used for attaching the straightened steel bars to the reinforcement cage framework when the movable support moves along the second guide rail so as to wind the steel bars on the reinforcement cage framework when the reinforcement cage framework rotates; the driving mechanism comprises a turntable driving assembly for driving the turntable to rotate and a support driving assembly for driving the movable support to move. Above-mentioned scheme can improve the preparation efficiency and the preparation quality of steel reinforcement cage.
Description
Technical Field
The utility model relates to a steel reinforcement cage processing equipment technical field especially relates to a roll cage forming device.
Background
At present, a large number of drilled piles are needed in domestic passenger dedicated line bridge construction, highway bridge construction and high-rise building construction, and a large number of pile foundation reinforcement cages are bound in advance before pile foundation pouring. Pile foundation steel reinforcement cage mainly comprises several main muscle that are parallel to each other and be the heliciform winding reinforcing bar, and the main muscle with be between the heliciform winding reinforcing bar and form through manual welding, every contact point between main muscle and the heliciform winding reinforcing bar all need weld. The spiral winding reinforcing bar needs to overturn the reinforcing cage when being welded with the main bar, and the size and the weight of the formed reinforcing cage are very large, at present, the manufacturing of most reinforcing cages in construction sites adopts pure manual manufacturing besides a small amount of simple mechanical assistance, but the labor intensity is high, the production efficiency is low, and the quality is difficult to ensure when the reinforcing cage is manufactured manually.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model aims at providing a roll cage forming device to the technical problem that when solving among the prior art preparation steel reinforcement cage inefficiency, quality are difficult to guarantee.
In order to achieve the above object, the utility model adopts the following technical scheme:
the roll cage forming device includes:
a first rail for placement on a ground;
the second guide rail is used for being placed on the ground and is arranged in parallel with the first guide rail at intervals;
the movable supports are assembled on the first guide rail in a position-adjustable manner and are arranged at intervals along the extending direction of the first guide rail, each movable support comprises a base body and a rotary table which is rotatably assembled on the base body through a rotary shaft, and the rotary table is provided with through holes through which main reinforcements of the reinforcement cage pass in a one-to-one corresponding interference manner so as to drive the framework of the reinforcement cage to rotate;
the movable support is movably assembled on the second guide rail, a straightening assembly and a bar winding assembly are arranged on the movable support, the straightening assembly is used for straightening the steel bars, and the bar winding assembly is used for attaching the straightened steel bars to the reinforcement cage framework when the movable support moves along the second guide rail so as to wind the steel bars on the reinforcement cage framework when the reinforcement cage framework rotates;
the driving mechanism comprises a turntable driving assembly for driving the turntable to rotate and a support driving assembly for driving the movable support to move;
the turntable driving assembly and the support driving assembly share the same power source or are respectively driven by different power sources.
The beneficial effects of the above technical scheme are: the utility model discloses a roll cage forming device adopts the movable support to fix a position the steel reinforcement cage skeleton to realize the rotation of steel reinforcement cage skeleton through actuating mechanism is automatic, utilize around muscle subassembly and alignment subassembly on the removal support to convolute the reinforcing bar on the steel reinforcement cage skeleton when the steel reinforcement cage skeleton is rotatory. The rotation of steel reinforcement cage skeleton and the coiling of reinforcing bar all need not artifical the participation, and accessible actuating mechanism is automatic to accomplish the back at steel reinforcement cage processing, can remove the movable support to both sides respectively in order to extract the main muscle of steel reinforcement cage skeleton from the carousel, provide convenience for the hoist and mount of steel reinforcement cage. The utility model discloses a roll cage forming device overall structure is simple, and degree of automation is higher, has effectively reduced workman's intensity of labour, improves steel reinforcement cage's preparation efficiency, practices thrift working time, guarantees steel reinforcement cage's preparation quality, is favorable to carrying out the scale production.
Furthermore, the movable support is a lifting support so as to adjust the horizontal height of the rotation axis of the turntable.
Has the advantages that: through the lift movable support, be favorable to with workman's operation height adaptation, and then make things convenient for the workman to wear to establish the main muscle operation on the carousel.
Furthermore, the first guide rail comprises two oppositely arranged channel steels, the notches of the channel steels form raceways, rollers which are respectively in rolling fit with the corresponding raceways are arranged on the seat body, and a locking structure which is used for locking the channel steels so as to enable the movable support to move in place and keep the movable support at the current position is further arranged on the seat body.
Has the advantages that: the guide rail adopts the form of channel-section steel, and is with low costs, and the local materials of being convenient for adopt gyro wheel and raceway roll fit's form to realize the removal of movable support on first guide rail, improved the convenience of movable support position adjustment.
Furthermore, the turntable driving assembly and the support driving assembly share the same power motor, the power motor is arranged between the first guide rail and the second guide rail, an output shaft of the power motor is in transmission connection with a coupler, the turntable driving assembly comprises a rotating shaft belt pulley in transmission connection with the coupler, a rotating shaft belt arranged on the rotating shaft belt pulley and a rotating shaft reducer in transmission connection with the rotating shaft belt pulley, and an output shaft of the rotating shaft reducer is in transmission connection with the rotating shaft through a universal joint; the support driving assembly comprises a support belt pulley connected with the coupler in a transmission mode, a support belt arranged on the support belt pulley, a support speed reducer connected with the support belt pulley in a transmission mode, a roller connected with the support speed reducer in a transmission mode and used for winding a steel wire rope, the roller is connected with the steel wire rope, one end of the steel wire rope is connected to one end of the movable support, the other end of the steel wire rope is guided through a pulley and connected to the other end of the movable support, and the movable support is pulled through the steel wire rope to move on the second.
Has the advantages that: need not to set up extra power supply, reduce power device's setting, reduce the energy consumption to each part transmission is compact, is favorable to reducing the occupation of space.
Furthermore, the two movable supports are arranged on the second guide rail at intervals, and the two movable supports synchronously move on the second guide rail along the same direction so as to wind the ribs simultaneously.
Has the advantages that: can carry out simultaneously around the muscle, improve around muscle efficiency to improve steel reinforcement cage's preparation efficiency.
Further, the alignment subassembly is including fixing the alignment casing on the removal support and setting up the alignment running roller in the alignment casing, and the alignment running roller sets up in pairs, and two alignment running rollers in pairs stagger around the direction of guidance of reinforcing bar and arrange to be used for setting up respectively in the radial both sides of reinforcing bar, the reinforcing bar from two alignment running rollers in pairs pass and with the lateral wall contact of each alignment running roller.
Has the advantages that: when the guide reinforcing bar removed, alignment running roller self took place to roll along with the removal of reinforcing bar to carry out the roll-in from the radial both sides of reinforcing bar to the surface of reinforcing bar, guarantee the alignment effect of reinforcing bar.
Furthermore, the straightening shell is provided with a wire inlet and a wire outlet, the wire inlet is cylindrical, and the wire outlet is conical in a closing shape along the guiding direction of the steel bar.
Has the advantages that: the cylindrical wire inlet is favorable for guiding the reinforcing steel bars, and the conical wire outlet is favorable for ensuring that the reinforcing steel bars are kept in a straight state before being wound on the reinforcement cage framework.
Drawings
Fig. 1 is a top view of the whole structure of the rolling cage forming device of the present invention;
FIG. 2 is a front view of the movable support, the first guide rail and the reinforcement cage frame of the roll cage forming device of the present invention;
FIG. 3 is a side view of the installation of the movable support, the first guide rail and the reinforcement cage framework in the rolling cage forming device
FIG. 4 is a schematic view of the installation of the movable support, the second guide rail and the straightening assembly in the roll cage forming device of the present invention;
fig. 5 is the schematic diagram of the rolling cage forming device for processing the reinforcement cage.
Description of reference numerals: 1-a first guide rail, 2-a second guide rail, 3-a movable support, 4-a movable support, 5-a rotating disc, 6-a rotating shaft, 7-a bearing seat, 8-a main rib through hole, 9-a main rib, 10-a seat body, 11-a first roller path, 12-a first roller path, 13-a second roller path, 14-a second roller path, 15-a lock pin, 16-a power motor, 17-a coupler, 18-a rotating shaft belt, 19-a rotating shaft reducer, 20-a universal joint, 21-a support belt, 22-a steel wire rope, 23-a roller, 24-a pulley, 25-a support reducer, 26-an alignment shell, 27-a wire inlet, 28-a wire outlet, 29-a first channel steel, 30-a second channel steel and 31-a hydraulic cylinder, 32-straightening rollers, 33-reinforcing steel bars and 34-reinforcing hoops.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
The utility model discloses a roll cage forming device's embodiment:
as shown in fig. 1, 2, 3, 4 and 5, the roll cage forming device includes a first guide rail 1 and a second guide rail 2 for placing on the ground, the second guide rail 2 being arranged in parallel with the first guide rail 1 at a distance. The first guide rail 1 is equipped with a movable support 3 in a position-adjustable manner, and the second guide rail 2 is equipped with a movable support 4 in a movable manner.
Specifically, as shown in fig. 2 and 3, the cradle 3 includes a base 10 and a rotating plate 5 rotatably mounted on the base 10 through a rotating shaft 6. The seat body 10 is fixedly provided with a bearing seat 7, the bearing seat 7 is provided with a bearing, and the rotating shaft 6 is assembled with the bearing. Be equipped with the main muscle perforation 8 with the main muscle 9 one-to-one of steel reinforcement cage on the circumferencial direction of carousel 5, when the steel reinforcement cage skeleton was installed, the main muscle perforation 8 that the interference of main muscle 9 one-to-one passed to with steel reinforcement cage skeleton and 5 assembly of carousel together, so the pivot just can drive the steel reinforcement cage skeleton and rotate when rotating.
The first rail 1 includes two first channel beams 29 (refer to fig. 3) arranged oppositely, and notches of the first channel beams 29 form the first raceway 11. The base body 10 of the movable support is provided with first rollers 12 which are in one-to-one corresponding rolling fit with the two first raceways 11, and the base body 10 is further provided with a locking structure which is used for locking with the first channel steel 29 so as to enable the movable support 3 to move in place and keep at the current position. In this embodiment, the locking structure is a lockpin hole, and a plurality of spaced lockholes are arranged along its extending direction on the relative parallel groove lateral wall of first channel-section steel. After the movable support 3 moves in place, the lock pin 15 is correspondingly inserted into the lock pin hole and the lock hole, so that the movable support 3 can keep the current position, and the positioning of the reinforcement cage framework is further ensured. The movable supports 3 are arranged in two directions, are arranged at intervals in the extending direction of the first guide rail and are respectively arranged at the two axial ends of the reinforcement cage framework so as to ensure the support of the reinforcement cage framework.
In this embodiment, in order to match the height of the worker and to adapt to the operating height of the worker, the movable support 3 is a lifting support. Specifically, a hydraulic cylinder 31 capable of ascending and descending is arranged on the seat body 10, and a piston rod of the hydraulic cylinder 31 is connected with the bottom of the bearing seat 7. The horizontal height of the rotation axis of the turntable 5 is adjusted through the extension and contraction of the hydraulic cylinder 31, and the construction convenience is improved. In order to ensure the support stability of the hydraulic cylinder 31 for the bearing seat, two hydraulic cylinders 31 are arranged at intervals in the direction perpendicular to the moving direction of the movable support 3.
The movable support 4 is also assembled on the second guide rail 2 in a rolling fit manner, specifically, as shown in fig. 4, the second guide rail 2 includes two second channel steels 30 arranged oppositely, notches of the second channel steels 30 form second rolling paths 13, and the movable support 4 is provided with second rollers 14 in one-to-one rolling fit with the two second rolling paths 13. Move and still be equipped with the alignment subassembly on the support 4 and wind the muscle subassembly, wherein, the alignment subassembly is used for straightening the reinforcing bar, when moving support 4 and moving along second guide rail 2 around the muscle subassembly, with reinforcing bar 33 attached to steel reinforcement cage skeleton after the alignment to rotate the reinforcing bar 33 coiling on steel reinforcement cage skeleton at the steel reinforcement cage skeleton.
As shown in fig. 4 and 5, the straightening assembly includes a straightening housing 26 fixed to the movable support 4 and a straightening roller 32 disposed in the straightening housing 26. The straightening housing 26 has an inlet 27 for the insertion of a reinforcement and an outlet 28 for the removal of a reinforcement 33. The straightening rollers 32 are arranged in pairs between the wire inlet 27 and the wire outlet 28, the two straightening rollers 32 in pairs are staggered back and forth in the guiding direction of the reinforcing steel bar 33 and are respectively used for being arranged on two radial sides of the reinforcing steel bar 33, and the reinforcing steel bar 33 passes through the two straightening rollers 32 in pairs and contacts with the side wall of each straightening roller 32. In this embodiment, the wire inlet 27 is cylindrical to guide the reinforcing bars into the straightening housing 26; the wire outlet 28 is tapered in the direction of guiding the reinforcing bar, so that the reinforcing bar 33 is straightened by the straightening rollers 32 and is still in a straight state.
The utility model discloses a roll cage forming device is still including the actuating mechanism that is used for the automatic rotation of steel reinforcement cage skeleton, the automatic coiling of reinforcing bar. The driving mechanism comprises a turntable driving assembly for driving the turntable 5 to rotate and a support driving assembly for driving the movable support 4 to move. In order to save space, in this embodiment, the turntable driving assembly and the support driving assembly share the same power source, i.e., the power motor 16.
Specifically, the power motor 16 is arranged between the first guide rail 1 and the second guide rail 2, and a coupling 17 is connected to an output shaft of the power motor 16 in a transmission manner. The turntable driving assembly comprises a rotating shaft belt pulley in transmission connection with a coupler 17, a rotating shaft belt 18 arranged on the rotating shaft belt pulley and a rotating shaft speed reducer 19 in transmission connection with the rotating shaft belt pulley, and an output shaft of the rotating shaft speed reducer 19 is in transmission connection with the rotating shaft 6 through a universal joint 20. The support driving assembly comprises a support belt pulley in transmission connection with the coupler 17, a support belt 21 arranged on the support belt pulley, a support speed reducer 25 in transmission connection with the support belt pulley, a roller 23 which is in transmission connection with the support speed reducer 25 and used for winding a steel wire rope, a steel wire rope 22 is connected onto the roller 23, one end of the steel wire rope 22 is connected to one end of the movable support 4, the other end of the steel wire rope 22 is guided by a pulley 24 and is connected to the other end of the movable support 4, and the movable support 4 is pulled by the steel wire rope 22 to move on the second guide rail 2.
In order to further improve the winding efficiency of the steel bar, in this embodiment, two movable supports 4 are arranged on the second guide rail 2 at intervals, and the two movable supports 4 move synchronously on the second guide rail 2 along the same direction so as to wind the steel bar on the steel bar cage framework simultaneously. At this time, the two movable supports 4 are connected through a steel wire rope.
When the reinforcement cage is manufactured, firstly manufacturing a reinforcement cage framework, namely manufacturing the stiffening hoops 34, welding the stiffening hoops and the main ribs 9 to form the reinforcement cage framework, adjusting the height of the movable support 3, then correspondingly penetrating the main ribs 9 of the reinforcement cage framework through the main rib through holes 8 on the turntable 5 respectively, realizing the assembly between the reinforcement cage framework and the turntable 5, and fixing the movable support 3 at the current position; after the movable support 4 is adjusted to the corresponding position, the power motor 16 can be started to wind the reinforcing steel bars. After the winding is finished, the contact position of the steel bar and the steel reinforcement cage framework is welded manually, then the movable support is unlocked and moved respectively, so that the main steel bar is separated from the turntable, and the steel reinforcement cage can be hoisted.
The utility model discloses a roll cage forming device whole degree of automation is high, and the artificial intensity of labour that has significantly reduced has improved preparation efficiency to can guarantee the preparation quality of steel reinforcement cage, overall structure is simple, is favorable to the scale production and processing of steel reinforcement cage. In other embodiments, only one mobile support may be provided.
In other embodiments, the turntable driving assembly and the support driving assembly can also be driven by using one power motor respectively and independently.
In other embodiments, the movable support may be a support with a certain supporting height, which can facilitate the operation of the worker.
In other embodiments, the movable support or the movable support may also be adjusted in position on the corresponding guide rail in a form that the sliding groove is in sliding fit with the sliding rail.
The above-described embodiments of the present invention do not limit the scope of the present invention. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.
Claims (7)
1. A roll cage forming device, comprising:
a first rail for placement on a ground;
the second guide rail is used for being placed on the ground and is arranged in parallel with the first guide rail at intervals;
the movable supports are assembled on the first guide rail in a position-adjustable manner and are arranged at intervals along the extending direction of the first guide rail, each movable support comprises a base body and a rotary table which is rotatably assembled on the base body through a rotary shaft, and the rotary table is provided with through holes through which main reinforcements of the reinforcement cage pass in a one-to-one corresponding interference manner so as to drive the framework of the reinforcement cage to rotate;
the movable support is movably assembled on the second guide rail, a straightening assembly and a bar winding assembly are arranged on the movable support, the straightening assembly is used for straightening the steel bars, and the bar winding assembly is used for attaching the straightened steel bars to the reinforcement cage framework when the movable support moves along the second guide rail so as to wind the steel bars on the reinforcement cage framework when the reinforcement cage framework rotates;
the driving mechanism comprises a turntable driving assembly for driving the turntable to rotate and a support driving assembly for driving the movable support to move;
the turntable driving assembly and the support driving assembly share the same power source or are respectively driven by different power sources.
2. The roll cage forming device of claim 1, wherein the movable support is a lifting support to adjust a level at which an axis of rotation of the turntable is located.
3. The roll cage forming device according to claim 1, wherein the first guide rail comprises two opposite channel steels, the notches of the channel steels form raceways, the base body is provided with rollers respectively matched with the corresponding raceways in a rolling manner, and the base body is further provided with a locking structure for locking the channel steels so as to enable the movable support to move in place and keep at the current position.
4. The roll cage forming device according to any one of claims 1 to 3, wherein the turntable driving assembly and the support driving assembly share the same power motor, the power motor is arranged between the first guide rail and the second guide rail, an output shaft of the power motor is in transmission connection with a coupler, the turntable driving assembly comprises a rotating shaft belt pulley in transmission connection with the coupler, a rotating shaft belt arranged on the rotating shaft belt pulley, and a rotating shaft reducer in transmission connection with the rotating shaft belt pulley, and an output shaft of the rotating shaft reducer is in transmission connection with the rotating shaft through a universal joint; the support driving assembly comprises a support belt pulley connected with the coupler in a transmission mode, a support belt arranged on the support belt pulley, a support speed reducer connected with the support belt pulley in a transmission mode, a roller connected with the support speed reducer in a transmission mode and used for winding a steel wire rope, the roller is connected with the steel wire rope, one end of the steel wire rope is connected to one end of the movable support, the other end of the steel wire rope is guided through a pulley and connected to the other end of the movable support, and the movable support is pulled through the steel wire rope to move on the second.
5. The roll cage forming device according to any one of claims 1 to 3, wherein two of the movable supports are spaced apart on the second guide rail, and the two movable supports move synchronously on the second guide rail in the same direction to simultaneously wind the ribs.
6. The roll cage forming device according to any one of claims 1 to 3, wherein the straightening assembly comprises a straightening housing fixed on the movable support and straightening rollers disposed in the straightening housing, the straightening rollers are disposed in pairs, two straightening rollers in pairs are staggered back and forth in the guiding direction of the reinforcing steel bar and are respectively disposed at two radial sides of the reinforcing steel bar, and the reinforcing steel bar passes between the two straightening rollers and contacts with the side walls of the straightening rollers.
7. The roll cage forming apparatus of claim 6 wherein the alignment housing has a wire inlet and a wire outlet, the wire inlet being cylindrical and the wire outlet being tapered in a direction of guidance of the reinforcement bars.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021887701.9U CN213288508U (en) | 2020-09-02 | 2020-09-02 | Roll cage forming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021887701.9U CN213288508U (en) | 2020-09-02 | 2020-09-02 | Roll cage forming device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213288508U true CN213288508U (en) | 2021-05-28 |
Family
ID=76028600
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021887701.9U Expired - Fee Related CN213288508U (en) | 2020-09-02 | 2020-09-02 | Roll cage forming device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213288508U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114769471A (en) * | 2022-03-23 | 2022-07-22 | 中国五冶集团有限公司 | Cage rolling machine for steel bar framework |
-
2020
- 2020-09-02 CN CN202021887701.9U patent/CN213288508U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114769471A (en) * | 2022-03-23 | 2022-07-22 | 中国五冶集团有限公司 | Cage rolling machine for steel bar framework |
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Legal Events
| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210528 Termination date: 20210902 |