CN213288314U

CN213288314U - Automatic double-pressure forming production line

Info

Publication number: CN213288314U
Application number: CN202021708449.0U
Authority: CN
Inventors: 刘金光
Original assignee: Shandong Baisheng Metal Technology Co ltd
Current assignee: Shandong Baisheng Metal Technology Co ltd
Priority date: 2020-08-17
Filing date: 2020-08-17
Publication date: 2021-05-28
Anticipated expiration: 2030-08-17

Abstract

The utility model discloses an automatic double-pressure forming production line, which comprises an unreeling device, wherein the unreeling device is connected with a workbench through an aluminum-zinc plated steel plate, the top of the workbench is connected with a bench seat, one side of the bottom of the bench seat is connected with a shearing knife through an electric telescopic rod A, the other side of the bottom of the bench seat is detachably connected with a blanking die through an electric telescopic rod B, the other side of the workbench is provided with a transmission device, the top of the transmission device is provided with a support frame, the bottom of the support frame is connected with a ball body through an electric telescopic rod C, the automatic double-pressure forming production line of the utility model is intelligently produced by combining with the original production equipment, the automatic double-pressure forming production line is independently developed, the productivity is doubled, the productivity of each class is 8000-10000 sheets, the labor force is reduced, the automatic double-pressure forming production line of the utility, manual cleaning is not needed, and a large amount of manpower, material resources and financial resources are saved.

Description

Automatic double-pressure forming production line

Technical Field

The utility model relates to a production line technical field specifically is an automatic two pressure forming production lines.

Background

The color stone metal tile is produced by adopting a high and new technology, an aluminum-zinc plated steel plate with excellent corrosion resistance is used as a base plate, acrylic resin with extremely strong weather resistance is used as a bonding agent, and color natural sand gravel is used as a novel high-grade roofing material of a surface layer.

Disclose an automatic two pressure forming production lines as in application publication number 201810760694.7, carry out no material warning through no material alarm device, its intelligent degree is high, the staff of being convenient for in time material loading, thereby ensure that this production line can continuous operation, the efficiency of production has been improved greatly, accomplish laser cutting work through cutting device, its work piece warp for a short time, the incision is level and smooth, no sawtooth, the production quality of this product has been improved greatly, the product waste rate has been reduced, material loading work is accomplished down through last unloader, its degree of mechanization is high, the flexibility is good, greatly reduced workman's work intensity, and simultaneously, the direct contact of people and equipment has also been reduced, the factor of safety of this production line has been improved greatly.

The prior art production line has the following disadvantages: 1. the production line production process in the prior art adopts a pure labor force mode and a standing working mode, the body swings back and forth, the labor intensity is very high, the capacity of each shift is 4500 and 5000 pieces, the yield is low, the labor force is high, the cost is high, the efficiency is low, and the use amount of the next procedure cannot be reached; 2. the production line in the prior art is not provided with a device for automatically clearing the cutting waste, and workers need to manually clear the cutting waste, so that the working intensity of the workers is increased, and the workers are quite tired; to this end, we propose an automatic double-press forming line.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the technical problem of overcoming the existing defects and providing an automatic double-pressure forming production line, the utility model has the advantages of intelligent production, improvement by combining with the original production equipment, automatic double-pressure forming production line is independently developed, the productivity is doubled up, the productivity of each class is 8000 plus 10000 sheets, the labor force is reduced, the worker only needs to sit and receive the materials, the efficiency is improved, the cost is saved, during the work, the motor drives the unwinding roller to rotate, the aluminum-zinc-plated steel plate substrate is unwound, after the electric telescopic rod B is controlled to extend to drive the blanking die to press down, the electric telescopic rod B is controlled to ascend and reciprocate continuously, the surface of the aluminum-zinc-plated steel plate substrate is cut into a fixed shape, when the aluminum-zinc-plated steel plate substrate moves to the surface of the transmission device, the electric telescopic rod C is controlled to extend, the ball is driven to press down, the punched tile pressing sheet body is separated from the aluminum-zinc-plated steel plate substrate, the motor C drives the gear to rotate, the gear is meshed with the transmission belt through the rack on the inner side wall of the transmission belt, the transmission belt can convey tile pressing sheets away, full-automatic production is realized, the efficiency is improved, and the labor capacity of workers is reduced, the automatic double-pressure forming production line can automatically roll and remove blanking leftover materials without manual cleaning, a large amount of manpower, material resources and financial resources are saved, the head part of the aluminum-plated zinc steel plate substrate is connected with the unwinding device, the tail part of the aluminum-plated zinc plate substrate is connected with the winding device, the blanking leftover materials are not cut when a series of processes such as blanking and blanking are carried out on the aluminum-plated zinc plate substrate, the blanking leftover materials can be rolled by the winding device, the motor B drives the winding roller to rotate and roll waste materials through the transmission shaft and the shaft coupling, when the tile pressing sheets do not need to be processed, the electric telescopic rod A is controlled to extend, is very convenient and can effectively solve the problems in the background technology.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides an automatic two pressure forming production lines, includes unwinding device, unwinding device is connected with the workstation through aluminizing zinc steel sheet, the workstation top is connected with the seat of honour, seat of honour bottom one side is passed through electric telescopic handle A and is sheared the sword and be connected, seat of honour bottom opposite side is passed through electric telescopic handle B and can be dismantled with the blanking mould and be connected, transmission is installed to the workstation opposite side, the support frame is installed at the transmission top, the support frame bottom is passed through electric telescopic handle C and is connected with the spheroid, coiling mechanism is installed to the transmission opposite side.

As the utility model discloses an optimal technical scheme, unwinding device is including unreeling roller, support frame and motor A, unreel the roller both ends and rotate with the support frame inside wall and be connected, the power input end that unreels the roller passes through transmission shaft and shaft coupling and motor A's power take off end electric connection.

As a preferred technical scheme of the utility model, transmission includes conveyer belt, rack, gear and motor C, conveyer belt inside wall fixed mounting has the rack and is connected with the meshing of gear lateral wall through the rack, the power input end of gear passes through the transmission shaft and the shaft coupling is connected with motor C's power take off.

As the utility model discloses a preferred technical scheme, the coiling mechanism includes wind-up roll, support frame and motor B, the wind-up roll both ends are rotated with the support frame inside wall and are connected, the power input end of wind-up roll passes through transmission shaft and shaft coupling and motor B's power take off end electric connection.

As an optimal technical scheme of the utility model, the equal spraying of seat of honour and workstation lateral wall has electrostatic powder.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses automatic two pressure forming production line intelligent production improves in combination with original production facility, independently research and develop automatic two pressure forming production line, the productivity is doubled up, each class productivity is 8000 plus 10000 pieces, alleviate the labour, the staff only need sit upright to receive the material, promote efficiency, save cost, in operation, the motor drives the unwinding roller to rotate, unreel the aluminized zinc steel sheet base plate, after controlling the extension of electric telescopic handle B to drive the blanking mould to push down, control electric telescopic handle B to rise, continuous reciprocating motion, make the surface of the aluminized zinc steel sheet base plate cut out a fixed shape, when the aluminized zinc steel sheet base plate moves to the transmission device surface, control electric telescopic handle C to extend, drive the spheroid to push down, make the punched tile-pressing piece body break away from the aluminized zinc sheet base plate, motor C drives the gear to rotate, because the gear is connected with the drive belt through the rack of the conveyer belt inside wall, the tile pressing sheet can be conveyed away by the conveyor belt, full-automatic production is realized, the efficiency is improved, the labor amount of workers is reduced, and the problems that the production line production process in the prior art adopts a pure labor force mode, the labor intensity of the workers is high, the production efficiency is low and the production cost is high are solved;

2. the utility model discloses but blanking leftover bits are clear away to automatic two pressure forming production line self-presenting, need not artifical manual clearance, practice thrift a large amount of manpower and materials financial resources, aluminum-plated zinc steel sheet base plate prelude is connected with unwinding device, the afterbody is connected with the coiling mechanism, aluminum-plated zinc steel sheet base plate is through the blanking, during a series of processes such as unloading, because blanking leftover bits are not decided, blanking leftover bits can be by the coiling mechanism rolling, motor B passes through the rotatory rolling of transmission shaft and shaft coupling drive wind-up roll and cuts the waste material, when not needing to process tile and press the tile piece, control electric telescopic handle A extension, it pushes down to drive the shearing tool, decide aluminum-plated zinc steel sheet base plate, and is very convenient, solve the problem that prior art's production line production technology can not self-presenting cuts the waste material.

Drawings

FIG. 1 is a schematic structural view of the present invention;

fig. 2 is a schematic structural diagram of the transmission device of the present invention.

In the figure: 1. an unwinding device; 101. unwinding rollers; 102. a motor A; 2. an electric telescopic rod A; 3. an upper seat; 4. an electric telescopic rod B; 5. a shearing knife; 6. a work table; 7. blanking a die; 8. a transmission device; 801. a conveyor belt; 802. a rack; 803. a gear; 804. a motor C; 9. a winding device; 901. a wind-up roll; 902. a motor B; 10. an electric telescopic rod C; 11. a sphere; 12. a support frame.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-2, the present invention provides a technical solution: the utility model provides an automatic two pressure forming production lines, includes unwinding device 1, unwinding device 1 is connected with workstation 6 through aluminizing zinc steel sheet, 6 tops of workstation are connected with seat of honour 3, 3 bottom one side of seat of honour is connected with shearing sword 5 through electric telescopic handle A2, 3 bottom opposite sides of seat of honour can be dismantled with blanking mould 7 through electric telescopic handle B4 and be connected, transmission 8 is installed to 6 opposite sides of workstation, support frame 12 is installed at transmission 8 top, support frame 12 bottom is connected with spheroid 11 through electric telescopic handle C10, coiling mechanism 9 is installed to 8 opposite sides of transmission.

Illustratively, the utility model discloses automatic two pressure moulding production line intelligent production, combine original production facility to improve, independently research and develop automatic two pressure moulding production line, the productivity doubles, the productivity is 8000 supplementarily in every class, the labour is lightened, the staff only need sit upright to receive the material, raise the efficiency, save cost, in operation, motor A102 drives unwinding roller 101 and rotates, unreel aluminized zinc steel sheet base plate, control electric telescopic link B4 extension and drive blanking mould 7 and push down after, control electric telescopic link B4 rises, constantly reciprocating motion, make aluminized zinc steel sheet base plate surface cut out a fixed shape, when aluminized zinc sheet base plate moves to the transmission surface, control electric telescopic link C10 extension, drive spheroid 11 and push down, make the tile that punches out press tile body break away from aluminized zinc sheet base plate, motor C804 drives gear 803 and rotates, because gear 803 is connected with drive belt 801 through the rack 802 of the conveyer belt 801 inside wall meshing, conveyer belt 801 can press the tile piece to convey away, full automated production, and high efficiency, alleviate workman's amount of labour, the utility model discloses blanking leftover bits can be clear away to automatic two pressure moulding production line self-winding, need not artifical manual clearance, practice thrift a large amount of manpower and materials financial resources, aluminized zinc steel sheet base plate prelude is connected with unwinding device 1, the afterbody is connected with coiling mechanism 9, aluminized zinc steel sheet base plate is through the blanking, during a series of processes such as unloading, because blanking leftover bits are not decided, blanking leftover bits can be by the coiling mechanism 9 rolling, motor B902 drives the rotatory rolling of wind-up roll 901 through transmission shaft and shaft coupling and cuts the waste material, when need not processing tile and press the tile piece, control electric telescopic handle A2 extension, drive shearing knife 5 and push down, will plate the aluminized zinc steel sheet base plate and decide, and is very convenient.

Referring to fig. 1, the unwinding device 1 includes an unwinding roller 101, a support frame 12 and a motor a102, two ends of the unwinding roller 101 are rotatably connected to an inner side wall of the support frame 12, and a power input end of the unwinding roller 101 is electrically connected to a power output end of the motor a102 through a transmission shaft and a coupler.

For example, the motor a102 may drive the unwinding roller 101 to rotate through a transmission shaft and a coupling, so as to unwind the aluminum-zinc-plated steel plate substrate.

Referring to fig. 2, the transmission device 8 includes a conveyor belt 801, a rack 802, a gear 803 and a motor C804, the rack 802 is fixedly installed on the inner side wall of the conveyor belt 801 and is engaged and connected with the outer side wall of the gear 803 through the rack 802, and the power input end of the gear 803 is connected with the power output end of the motor C804 through a transmission shaft and a coupling.

Illustratively, the motor C804 drives the gear 803 to rotate, and the transmission belt 801 can transmit the tile pressing tile sheets away due to the fact that the gear 803 is in meshed connection with the transmission belt 801 through the rack 802 on the inner side wall of the transmission belt 801.

Referring to fig. 1, the winding device 9 includes a winding roller 901, a support frame 12 and a motor B902, two ends of the winding roller 901 are rotatably connected to an inner sidewall of the support frame 12, and a power input end of the winding roller 901 is electrically connected to a power output end of the motor B902 through a transmission shaft and a coupling.

For example, the motor B902 may drive the winding roller 901 to rotate to wind the cutting waste through a transmission shaft and a coupling.

Referring to fig. 1, the outer side walls of the upper seat 3 and the workbench 6 are both coated with electrostatic powder.

Illustratively, the electrostatic powder protects against corrosion and rust, increasing the service life of the upper seat 3 and the table 6.

When the device is used, an external power supply supplies power, the motor A102 is turned on through an external switch, the motor A102 drives the unreeling roller 101 to rotate, the aluminum-zinc-plated steel plate substrate is unreeled, after the electric telescopic rod B4 is controlled to extend to drive the blanking die 7 to be pressed downwards, the external power supply supplies power, the electric telescopic rod B4 is controlled to ascend through the external switch and continuously reciprocate to enable the surface of the aluminum-zinc-plated steel plate substrate to be cut into a fixed shape, when the aluminum-zinc-plated steel plate substrate moves to the surface of a transmission device, the external power supply supplies power, the electric telescopic rod C10 is controlled to extend through the external switch to drive the sphere 11 to be pressed downwards, the punched tile pressing sheet body is separated from the aluminum-zinc-plated steel plate substrate, the external power supply supplies power, the motor C804 is turned on through the external switch, the motor C804 drives the gear 803 to rotate, because the gear 803 is meshed with the transmission belt, full automated production, the lifting efficiency, alleviate workman's amount of labour, aluminized zinc steel sheet base plate prelude is connected with unwinding device 1, the afterbody is connected with coiling mechanism 9, aluminized zinc steel sheet base plate is through the blanking, during a series of processes such as unloading, because the blanking leftover bits are not decided, the blanking leftover bits can be by the coiling of coiling mechanism 9, external power supply supplies power, open motor B902 through external switch, motor B902 drives the rotatory rolling waste material of wind-up roll 901 through transmission shaft and shaft coupling and cuts, when not needing to process tile pressing piece, external power supply supplies power, extend through external switch control electric telescopic handle A2, it pushes down to drive shearing sword 5, decide aluminized zinc steel sheet base plate, therefore, the device is very convenient.

It should be noted that the utility model relates to an automatic double-pressure forming production line, which comprises a motor A102, a motor B902 and a motor C804 (model is YS5624, the working principle is that a stator winding is used for generating a rotating magnetic field and acts on a squirrel-cage closed aluminum frame to form magnetoelectric power rotating torque, under the action of the stator winding rotating magnetic field, current passes through the armature squirrel-cage aluminum frame, the current is acted by the magnetic field to rotate the motor), an electric telescopic rod A2, an electric telescopic rod B4 and an electric telescopic rod C10 (model is kwtg, when the electric telescopic rod extends, the motor inside the electric telescopic rod drives a gear to rotate clockwise through a transmission shaft, the gear drives a lower rod to move outwards along an upper rod through sawteeth on the inner side wall of the upper rod and sawteeth on the outer side wall of the lower rod to extend until the gear contacts a limiting plate, when the electric telescopic rod shortens, the motor inside the electric telescopic rod drives the gear to, the sawtooth of gear through the upper boom inside wall and the sawtooth of lower boom outside wall drive down the pole and shorten along the upper boom inward movement), above-mentioned electrical components are prior art product, by the needs of technical staff in the field according to the use, select, the debugging operation of installation and completion circuit, ensure that each uses electrical apparatus homoenergetic to normally work, the part is general standard component or the part that technical staff in the field knows, its structure and principle all are that this technical staff all can learn through technical manual or learn through conventional experimental method.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an automatic two pressure forming production lines, includes unwinding device (1), its characterized in that: unwinding device (1) is connected with workstation (6) through aluminizing zinc steel sheet, workstation (6) top is connected with seat of honour (3), seat of honour (3) bottom one side is passed through electric telescopic handle A (2) and is connected with shearing sword (5), seat of honour (3) bottom opposite side is passed through electric telescopic handle B (4) and can be dismantled with blanking mould (7) and be connected, transmission (8) are installed to workstation (6) opposite side, support frame (12) are installed at transmission (8) top, support frame (12) bottom is passed through electric telescopic handle C (10) and is connected with spheroid (11), coiling mechanism (9) are installed to transmission (8) opposite side.

2. An automatic double-pressure forming line according to claim 1, characterized in that: unwinding device (1) is including unreeling roller (101), support frame (12) and motor A (102), unreel roller (101) both ends and support frame (12) inside wall and rotate and be connected, the power take off end electric connection of power input end through transmission shaft and shaft coupling and motor A (102) of unreeling roller (101).

3. An automatic double-pressure forming line according to claim 1, characterized in that: the transmission device (8) comprises a conveyor belt (801), a rack (802), a gear (803) and a motor C (804), wherein the rack (802) is fixedly mounted on the inner side wall of the conveyor belt (801) and is meshed with the outer side wall of the gear (803) through the rack (802), and the power input end of the gear (803) is connected with the power output end of the motor C (804) through a transmission shaft and a coupler.

4. An automatic double-pressure forming line according to claim 1, characterized in that: the winding device (9) comprises a winding roller (901), a support frame (12) and a motor B (902), two ends of the winding roller (901) are rotatably connected with the inner side wall of the support frame (12), and a power input end of the winding roller (901) is electrically connected with a power output end of the motor B (902) through a transmission shaft and a coupler.

5. An automatic double-pressure forming line according to claim 1, characterized in that: and electrostatic powder is sprayed on the outer side walls of the upper seat (3) and the workbench (6).