CN213287440U - Coating machine with double coating rollers capable of being replaced quickly - Google Patents
Coating machine with double coating rollers capable of being replaced quickly Download PDFInfo
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- CN213287440U CN213287440U CN202021242318.8U CN202021242318U CN213287440U CN 213287440 U CN213287440 U CN 213287440U CN 202021242318 U CN202021242318 U CN 202021242318U CN 213287440 U CN213287440 U CN 213287440U
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- moving guide
- dipping
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Abstract
The utility model discloses a coating machine with double coating rollers capable of being replaced quickly, which is used for replacing the worn coating rollers without stopping the production line, and relates to the technical field of coating machines, the utility model comprises a coating machine bracket and a supporting roller bracket which are horizontally arranged, wherein the supporting roller bracket is internally and horizontally provided with a left supporting roller and a right supporting roller which are wound with a base metal plate in a splayed manner, a binder tray is arranged in the coating machine bracket, a dipping roller moving guide rail is horizontally arranged above the binder tray, the dipping roller moving guide rail is in controllable sliding connection with a dipping roller through a dipping roller hydraulic driving system, the bottom surface of the dipping roller extends into the binder tray, an extruding roller is arranged above one side of the dipping roller, the other side of the dipping roller is provided with a double coating roller mechanism capable of being switched quickly, one side of the double coating roller mechanism is contacted with the base metal plate, the other side is contacted with the dipping roller. The utility model has the dual technical advantages of guarantee coating quality and produce the line productivity.
Description
Technical Field
The utility model provides a coating machine of two coating rollers that can replace fast for do not stop the production line and will be replaced by the coating roller that is worn and torn, the utility model relates to a coating machine technical field.
Background
The bonded composite board is a layered composite board formed by coating a binder on a metal substrate and a composite board by using a coating machine and bonding the metal substrate and the composite board after compounding by using a composite roller, and the coating machine is used as core equipment for producing bonded composite board products, so that the production efficiency and the coating precision of the coated composite board seriously affect the production capacity and the product quality of the bonded composite board;
the current coating machine consists of a material tray, a coating roller, a dipping roller, a squeezing roller and a moving guide rail thereof, and the working principle of the coating machine is that the dipping roller is used for dipping adhesive from the material tray to the dipping roller; after the materials are extruded by the extruding roller, the dipping roller is dipped with a certain uniform thickness of the binder, the binder is coated on the coating roller, and finally the coating roller uniformly coats the binder on the surface of the strip steel so as to realize coating operation;
in actual production, can produce the composite sheet of the belted steel of different width specifications according to customer's requirement, and the coating roller can produce wearing and tearing to the coating roller when the belted steel of different width coating operation, and then produces the influence to the coating quality in coating operation later stage, and then for guaranteeing coating quality, need just need change the coating roller under certain coating roller labour volume, must shut down the change this moment, seriously influence coating operation production rhythm, reduced the production productivity of production line.
Disclosure of Invention
The utility model aims to provide a: the coating machine with the double coating rollers capable of being replaced quickly is provided, and is used for solving the technical problem that the production capacity of a production line is influenced because the machine needs to be stopped when the coating roller of the traditional coating machine is replaced;
the utility model adopts the technical scheme as follows: a coating machine with two coating rollers capable of being replaced quickly comprises a coating machine support and a supporting roller support, wherein the coating machine support and the supporting roller support are arranged horizontally, a supporting roller moving guide rail is arranged in the supporting roller support, a left supporting roller and a right supporting roller are connected to the supporting roller moving guide rail through a supporting roller hydraulic driving system in a controllable sliding mode, a base metal plate is wound on the left supporting roller and the right supporting roller in a splayed mode, a binder disc is arranged in the coating machine support, a dipping roller moving guide rail is horizontally arranged above the binder disc, a dipping roller is connected to the dipping roller moving guide rail through a dipping roller hydraulic driving system in a controllable sliding mode, the bottom surface of the dipping roller extends into the binder disc, an extruding roller is arranged above one side of the dipping roller, a double-coating roller mechanism capable of being switched quickly is arranged on the other side of the dipping roller mechanism, one side of the double-coating roller mechanism is, the other side is contacted with the dipping roller.
The utility model discloses a theory of operation does: when the coating roller of the utility model is used for coating operation, the replacement coating roller is positioned at the upper end position of the standby coating roller moving guide rail; the coating roller is arranged at the lower end position of the coating roller moving guide rail; the coating roller is contacted with the dipping roller, and the dipping roller dips the adhesive in the adhesive tray; under the extrusion of the extrusion roller, the adhesive dipped by the dipping roller is kept in a uniform state and is coated on the right side surface of the strip steel supported by the right side supporting roller, when the coating roller is worn to cause that the coating quality cannot be ensured, the coating roller is driven by a coating roller hydraulic driving system to move upwards along a coating roller moving guide rail, and meanwhile, the left side supporting roller and the right side supporting roller can respectively move towards the left and right horizontal directions under the driving system of the supporting roller hydraulic driving system; the replacement coating roller moves downwards along the standby coating roller moving guide rail to move downwards at a lower guide limit under the driving of a standby coating roller hydraulic driving system, and the dipping roller, the adhesive material tray, the extruding roller and the moving guide rail move rightwards along the dipping roller moving guide rail under the driving of the dipping roller hydraulic driving system; finally, the dipping roller is contacted with the replacement coating roller, and the replacement coating roller is contacted with the band steel supported by the right supporting roller; finally realizing replacement coating operation; meanwhile, the coating roller can be replaced in time for polishing without influencing the production progress and quality control of the whole production line; the supporting roll hydraulic driving system, the coating roll hydraulic driving system, the standby coating roll hydraulic driving system, the extruding roll hydraulic driving system and the dipping roll hydraulic driving system are driven by a motor and a universal joint in a combined connection mode.
The both ends of crowded material roller are provided with crowded material roller and remove guide rail and crowded material roller hydraulic drive system, crowded material roller removes the adjustable connection of guide rail and crowded material roller hydraulic drive system through crowded material roller on the coating machine support, and the binder that the dip in the binder charging tray of dip in the roller is dipped in and is got, and under the crowded material of crowded material roller, the binder that the roller that keeps dipping in and is got is in even state.
The double-coating-roller mechanism comprises a coating roller, a coating-roller hydraulic driving system, a coating-roller moving guide rail, a replacement coating roller, a standby coating-roller hydraulic driving system and a standby coating-roller moving guide rail, wherein the coating-roller moving guide rail and the standby coating-roller moving guide rail are vertically arranged on a coating machine support in parallel, the coating roller is arranged in the coating-roller moving guide rail, the coating roller moves up and down through the coating-roller hydraulic driving system, the replacement coating roller is arranged in the standby coating-roller moving guide rail, the replacement coating roller moves up and down through the standby coating-roller hydraulic driving system, the coating roller and the replacement coating roller work alternately, when the coating roller runs, the replacement coating roller contracts to the oblique upper part of the coating roller, when the coating roller needs to be replaced, the replacement coating roller moves down to run in place of the coating roller, the coating roller moves up to withdraw from running for replacement and, the production line can run continuously.
The hydraulic driving system of the supporting roller respectively drives the left supporting roller or the right supporting roller to move leftwards or rightwards in the horizontal direction, and the position of the left supporting roller or the right supporting roller is adjusted by switching the coating roller, so that the base metal plate can be effectively contacted with the replacement coating roller.
The dipping roller, the binder tray, the extruding roller and the extruding roller moving guide rail are fixed together, and move left and right along the dipping roller moving guide rail under the drive of a dipping roller hydraulic driving system, and the extruding roller moves along the inclined plane of the extruding roller moving guide rail under the drive of an extruding roller hydraulic driving system; when conveniently switching the coating roller, adjust the dip roller convenient and fast more.
To sum up, owing to adopted above-mentioned technical scheme, the beneficial effects of the utility model are that:
the utility model overcomes the coating roller of traditional coating machine can't guarantee product quality after coating operation wearing and tearing, and then when needing to be changed, the production line need be shut down, influences this problem of production line productivity, has the dual technical advantage of assurance coating quality and production line productivity.
Drawings
The invention will now be described, by way of example, with reference to the accompanying drawings, in which:
fig. 1 is a schematic structural diagram of the present invention;
labeled as: 1-left support roll, 2-right support roll, 3-coating roll, 4-replacement coating roll, 5-dip roll, 6-binder tray, 7-extrusion roll, 8-base metal plate, 9-support roll moving guide rail, 10-support roll hydraulic driving system, 11-coating roll hydraulic driving system, 12-standby coating roll hydraulic driving system, 13-standby coating roll moving guide rail, 14-coating roll moving guide rail, 15-extrusion roll moving guide rail, 16-extrusion roll hydraulic driving system, 17-dip roll hydraulic driving system, 18-dip roll moving guide rail, 19-coater bracket, and 20-support roll bracket.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example 1
As shown in fig. 1, a coating machine with two coating rollers capable of being replaced rapidly comprises a coating machine support 19 and a supporting roller support 20 which are horizontally arranged, a supporting roller moving guide rail 9 is horizontally arranged in the supporting roller support 20, a left supporting roller 1 and a right supporting roller 2 are connected to the supporting roller moving guide rail 9 through a supporting roller hydraulic driving system 10 in a controllable sliding manner, a base metal plate 8 is wound on the left supporting roller 1 and the right supporting roller 2 in a splayed manner, a binder tray 6 is arranged in the coating machine support 19, a dipping roller moving guide rail 18 is horizontally arranged above the binder tray 6, the dipping roller moving guide rail is connected with a dipping roller 5 through a dipping roller hydraulic driving system 17 in a controllable sliding manner, the bottom surface of the dipping roller extends into the binder tray 6, an extruding roller 7 is arranged above one side of the dipping roller 5, and a dual coating roller mechanism capable of being switched rapidly is arranged on the other side, one side of the double-coating roller mechanism is in contact with the base metal plate 8, and the other side of the double-coating roller mechanism is in contact with the dipping roller 5.
The utility model discloses a theory of operation does: when the coating roller 3 of the utility model is in coating operation, the replacement coating roller 4 is positioned at the upper end position of the standby coating roller moving guide rail 13; the coating roller 3 is at the lower end position of the coating roller moving guide rail 14; the coating roller 3 is contacted with the dipping roller 5, and the dipping roller 5 dips the adhesive in the adhesive tray 6; under the extrusion of the extrusion roller 7, the adhesive dipped by the dipping roller 5 is kept in a uniform state and is coated on the right side surface of the base metal plate 8 supported by the right side supporting roller 2, when the coating roller 3 is worn and the coating quality cannot be ensured, the coating roller 3 is driven by a coating roller hydraulic driving system 11 to move upwards along a coating roller moving guide rail 14, and meanwhile, the left side supporting roller 1 and the right side supporting roller 2 can respectively move leftwards or rightwards in the horizontal direction under the driving system of a supporting roller hydraulic driving system 10; the replacement coating roller 4 moves downwards along the standby coating roller moving guide rail 13 to be limited under the driving of a standby coating roller hydraulic driving system 12, and the dipping roller 5, the adhesive disc 6, the squeezing roller 7 and the squeezing roller moving guide rail 15 move rightwards along the dipping roller moving guide rail 18 under the driving of a dipping roller hydraulic driving system 17; finally, the dipping roller 5 is contacted with the displacement coating roller 4, and the displacement coating roller 4 is contacted with the base metal plate supported by the right supporting roller 2; finally realizing replacement coating operation; meanwhile, the coating roller 3 can be replaced in time for polishing without influencing the production progress and quality control of the whole production line; the supporting roller hydraulic driving system 10, the coating roller hydraulic driving system 11, the standby coating roller hydraulic driving system 12, the extruding roller hydraulic driving system 16 and the dipping roller hydraulic driving system 17 are all driven by a motor and a universal joint in a combined connection mode.
Example 2
On the basis of embodiment 1, the both ends of crowded material roller 7 are provided with crowded material roller and move guide rail 15 and crowded material roller hydraulic drive system 16, crowded material roller 7 is through crowded material roller and move guide rail 15 and crowded material roller hydraulic drive system 16 adjustable connection on coating machine support 19, and the binder that dipping roller 5 dipped in the binder charging tray 6 is got, and under crowded material of crowded material roller 7, the binder that keeps dipping roller 5 to dip in is in even state.
Example 3
On the basis of embodiment 1, the double-coating-roller mechanism comprises a coating roller 3, a coating-roller hydraulic driving system 11, a coating-roller moving guide rail 14, a replacement coating roller 4, a spare coating-roller hydraulic driving system 12 and a spare coating-roller moving guide rail 13, wherein the coating-roller moving guide rail 14 and the spare coating-roller moving guide rail 13 are vertically arranged on a coating machine bracket 19 in parallel, the coating roller 3 is arranged in the coating-roller moving guide rail 14, the coating roller 3 is moved up and down by the coating-roller hydraulic driving system 11, the replacement coating roller 4 is arranged in the spare coating-roller moving guide rail 13, the replacement coating roller 4 is moved up and down by the spare coating-roller hydraulic driving system 12, the coating roller 3 and the replacement coating roller 4 alternately work, when the coating roller 3 runs, the replacement coating roller 4 is retracted to be obliquely above the coating roller 3, when the coating roller 3 needs to be replaced, the replacement coating roller 4 is moved down to run in connection, the coating roller 3 moves up and exits from operation for replacement and maintenance, the arrangement is convenient for replacement, and the production line can continuously operate.
Example 4
On the basis of embodiment 1, the backup roll hydraulic drive system 10 drives the left backup roll 1 or the right backup roll 2 to move in the left or right horizontal direction, respectively, and the base metal sheet 8 can be brought into effective contact with the replacement coating roll 43 while switching the coating roll 3 for adjusting the position of the left backup roll 1 or the right backup roll 2.
Example 5
On the basis of the embodiment 1, the dipping roller 5, the adhesive tray 6, the extruding roller 7 and the extruding roller 7 are fixed together by moving guide rails, the extruding roller 7 moves left and right along the dipping roller 5 by driving of a hydraulic driving system of the dipping roller 5, and the extruding roller 7 moves along the guide rails under driving of a hydraulic driving system of the extruding roller 7; when conveniently switching the coating roller 3, adjust the dip roller 5 convenient and fast more.
The above description is only for the preferred embodiment of the present invention, and the present invention is not limited thereto, the protection scope of the present invention is defined by the claims, and all structural changes equivalent to the contents of the description and drawings of the present invention should be included in the protection scope of the present invention.
Claims (5)
1. The utility model provides a coating machine of two coating rollers that can replace fast, coating machine support (19) and backing roll support (20) including the level setting, the level is provided with backing roll removal guide (9) in backing roll support (20), goes up through controllable sliding connection of backing roll hydraulic drive system (10) on this backing roll removal guide (9) has left side backing roll (1) and right side backing roll (2), it has basic unit metal sheet (8) to be eight characters shape winding on left side backing roll (1) and the right side backing roll (2), be provided with binder charging tray (6) in coating machine support (19), its characterized in that, binder charging tray (6) top level is provided with dips in material roller removal guide (18), and this dips in material roller removal guide has dips in material roller (5) through controllable sliding connection of dip in material roller hydraulic drive system (17), and the bottom surface of this dip in material roller (5) stretches into in binder charging tray (6), dip in material roller (5) one side top and be provided with crowded material roller (7), the opposite side is provided with the double-coating roller mechanism that can fast switch over, one side and basic unit metal sheet (8) contact of double-coating roller mechanism, the opposite side with dip in material roller (5) contact.
2. The coating machine with double coating rollers capable of being replaced quickly as claimed in claim 1, characterized in that the two ends of the extrusion roller (7) are provided with an extrusion roller moving guide rail (15) and an extrusion roller hydraulic driving system (16), and the extrusion roller (7) is adjustably connected to the coating machine bracket (19) through the extrusion roller moving guide rail (15) and the extrusion roller hydraulic driving system (16).
3. The quick-replaceable double-roll coater of claim 1, the double-coating-roller mechanism comprises a coating roller (3), a coating-roller hydraulic driving system (11), a coating-roller moving guide rail (14), a replacement coating roller (4), a standby coating-roller hydraulic driving system (12) and a standby coating-roller moving guide rail (13), the coating roller moving guide rail (14) and the standby coating roller moving guide rail (13) are vertically arranged on the coating machine bracket (19) in parallel, the coating roller (3) is arranged in the coating roller moving guide rail (14), the coating roller (3) is moved up and down by a coating roller hydraulic drive system (11), a replacement coating roller (4) is arranged in the standby coating roller moving guide rail (13), the replacement applicator roll (4) is moved up and down by a backup applicator roll hydraulic drive system (12).
4. The machine according to claim 1, characterized in that said hydraulic drive system (10) drives the left (1) or right (2) support roll, respectively, to move horizontally to the left or right.
5. The coating machine with the double coating rollers capable of being replaced rapidly as claimed in claim 1, wherein the dipping roller (5), the adhesive tray (6), the extruding roller (7) and the extruding roller moving guide rail (15) are fixed together, the extruding roller (7) moves left and right along the dipping roller moving guide rail (18) under the drive of a dipping roller hydraulic drive system (17), and the extruding roller (7) moves in an inclined plane along the extruding roller moving guide rail (15) under the drive of an extruding roller hydraulic drive system (16).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021242318.8U CN213287440U (en) | 2020-06-30 | 2020-06-30 | Coating machine with double coating rollers capable of being replaced quickly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021242318.8U CN213287440U (en) | 2020-06-30 | 2020-06-30 | Coating machine with double coating rollers capable of being replaced quickly |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213287440U true CN213287440U (en) | 2021-05-28 |
Family
ID=76018684
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021242318.8U Active CN213287440U (en) | 2020-06-30 | 2020-06-30 | Coating machine with double coating rollers capable of being replaced quickly |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213287440U (en) |
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2020
- 2020-06-30 CN CN202021242318.8U patent/CN213287440U/en active Active
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