CN212524737U - Combined coating device applied to coating machine - Google Patents
Combined coating device applied to coating machine Download PDFInfo
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- CN212524737U CN212524737U CN202022268980.7U CN202022268980U CN212524737U CN 212524737 U CN212524737 U CN 212524737U CN 202022268980 U CN202022268980 U CN 202022268980U CN 212524737 U CN212524737 U CN 212524737U
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Abstract
The utility model discloses a be applied to combination coating unit of coating machine, the device includes: the basin cavity of the material basin is filled with paint; the coating roller is soaked in the paint of the material basin; the transfer rubber roller is fixed on the first linear guide rail pair; the transfer steel roller is fixed on the second linear guide rail pair; the transmission device is connected to the transfer steel roller, the transfer rubber roller and the coating roller through a telescopic coupler and drives the transfer steel roller, the transfer rubber roller and the coating roller to rotate; the scraper is attached to the outer surface of the coating and uniformly scrapes the outer surface glue layer of the coating . The utility model discloses a be applied to combination coating device and method of coating machine has improved equipment availability factor and has reduced the cost of many equipment configurations, the cost of many personnel's configuration.
Description
Technical Field
The utility model relates to a technical field of coating machine especially relates to a be applied to combination coating unit of coating machine.
Background
A coating machine is mainly used for the surface coating process production of films, paper and the like, and the coating machine is used for coating a layer of glue, paint or ink with a specific function on a coiled base material, drying and then rolling. Generally, a special multifunctional coating head is adopted, surface coating in various forms can be realized, all winding and unwinding of a coating machine are provided with full-speed automatic film receiving mechanisms, and PLC program tension closed-loop automatic control is realized. The existing coating heads have many types but all have limitations, materials and coating processes required by the market are continuously updated and improved, a single coating mode cannot meet the current market requirements, and the defects of the existing coating heads are mainly reflected by structural analysis: 1. the coating mode has a single structure, and different products can be made by the single coating mode due to the problems of film materials and coating processes; 2. although different coating methods of various machine types can meet the coating requirements, the cost is increased greatly, and the equipment cost, the personnel cost and the site space can cause great waste.
Therefore, how to provide a scheme which is applied to a coating machine, reasonably arranges and eliminates the singleness of a coating head and has high use efficiency is a technical problem to be solved urgently in the field.
SUMMERY OF THE UTILITY MODEL
The utility model provides a be applied to combination coating unit of coating machine to solve and not being applied to the coating machine among the prior art, rational arrangement eliminates and scribbles the problem that the leftover of bolt of cloth exists unicity, the scheme that the availability factor is high.
The utility model provides a pair of be applied to combination coating unit of coating machine, include: the device comprises a material basin, a first linear guide rail pair, a second linear guide rail pair, a transmission device, a transfer steel roller, a transfer rubber roller, a coating roller and a scraper; wherein the content of the first and second substances,
the basin cavity of the material basin is filled with paint;
the coating roller is soaked in the coating of the material basin, and the coating thickness of the coating is controlled through the rotating speed;
the transfer rubber roll is fixed on the first linear guide rail pair, is pressed or separated from the coating roll through moving on the first linear guide rail pair, and is adjusted and transferred to the thickness of the transfer rubber roll from the coating roll through a fine adjustment device;
the transfer steel roller is fixed on the second linear guide rail pair, is pressed or separated with the transfer rubber roller through the movement of the second linear guide rail pair, and is adjusted and transferred to the thickness of the transfer rubber roller through a fine adjustment device;
the transmission device is connected to the transfer steel roller, the transfer rubber roller and the coating roller through a telescopic coupler and drives the transfer steel roller, the transfer rubber roller and the coating roller to rotate;
the scraper is attached to the outer surface of the coating and uniformly scrapes the outer surface glue layer of the coating .
Optionally, wherein the apparatus further comprises: the adjustable cylinder transition roller is positioned between the film material inlet end and the coating roller, and the actual wrap angle required by the film material and the coating roller is adjusted through the adjustable cylinder, so that the transfer of a coating glue layer is realized.
Optionally, wherein the apparatus further comprises: and the cross brace is used for supporting the material basin part.
Optionally, wherein the apparatus further comprises: and the supporting wall plate is used for supporting the material basin, the gravure plate, the kiss coater and the scraper.
The utility model discloses a be applied to combination coating unit of coating machine adopts multiple coating methods coating structure, can greatly satisfy the renewed result of use of present membrane material, coating technology through three kinds of coating methods, can go to adapt to different coating technologies and different membrane materials through different coating methods; meanwhile, the use efficiency of the equipment is improved, the cost of multi-equipment configuration and the cost of multi-personnel configuration are reduced, and the site space is saved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the description of the embodiments of the present invention will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive labor.
Fig. 1 is a schematic view of a combined coating device applied to a coating machine according to an embodiment of the present invention;
fig. 2 is a schematic side view of a combined coating device applied to a coating machine according to an embodiment of the present invention;
fig. 3 is a schematic flow chart of a combined coating method applied to a coater according to an embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, not all, of the embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
As shown in fig. 1 to 3, fig. 1 is a schematic view of a combined coating apparatus applied to a coater in the present embodiment; FIG. 2 is a schematic side view of a combined coating apparatus applied to a coater in the present embodiment; fig. 3 is a schematic flow chart of a combined coating method applied to a coater in the present embodiment. Specifically, the combined coating apparatus applied to a coater of this embodiment includes: the device comprises a material basin 101, a large air cylinder 102, a scraper 103, a first linear guide rail pair 104, a second linear guide rail pair 105, an adjustable air cylinder transition roller device 106, a supporting wall plate 107, a cross brace 108, an adjusting roller 109, a transfer steel roller 110, a fine adjustment device 111, a transfer rubber roller 112, a coating roller 113, a movable guide roller group 114, a positioning locking device 115, a transmission device 116 and a small air cylinder 117.
A material basin 101, wherein paint is contained in a basin cavity; a coating roller 113 which is soaked in the coating of the material basin and controls the coating thickness of the coating through the rotating speed; and the transfer rubber roll 112 is fixed on the first linear guide rail pair, is pressed or separated with the coating roll through the movement of the first linear guide rail pair, and is adjusted and transferred to the thickness of the transfer rubber layer on the coating roll through a fine adjustment device.
And the transfer steel roller 110 is fixed on the second linear guide rail pair, is pressed or separated with the transfer rubber roller through the movement of the second linear guide rail pair, and is adjusted and transferred to the thickness of the transfer rubber roller through a fine adjustment device.
The transmission device 116 is connected to the transfer steel roller, the transfer rubber roller and the coating roller through a telescopic coupler and drives the transfer steel roller, the transfer rubber roller and the coating roller to rotate; and the scraper 103 is attached to the outer surface of the coating and uniformly scrapes the outer surface glue layer of the coating .
The combined coating device applied to the coating machine is used for the coating machine with high speed, trace amount and smooth uniformity, and has the advantages of high-speed forward/reverse transfer coating, wide coating thickness adjusting range and multiple coating modes, thereby meeting various requirements of customers. The transmission device drives the transfer steel roller, the transfer rubber roller and the coating roller to rotate through the telescopic coupler, the rotation directions of the three rollers are adjustable, and the rotation speed is adjustable; and then different film running modes and coating modes are realized through various combination modes of parts such as a scraper, an adjustable cylinder transition roller device, a movable guide roller group, a fine adjustment device, a large cylinder, a first linear guide rail pair, a small cylinder and the like.
In some optional embodiments, the combined coating apparatus applied to a coater further includes: and adjusting , which is used for adjusting the angle between the film material and the coating roller.
In some optional embodiments, the combined coating apparatus applied to a coater further includes: transition , at a position between trim and the feed end of the membrane, for transition of the membrane from the feed end to trim .
In some optional embodiments, the combined coating apparatus applied to a coater further includes: the wire rod moving roller group and the wire rod transmission moving group are positioned between the coating roller and the discharge end of the film material, and the wire rod transmission moving group is driven to move towards/away from the wire rod moving roller group through the action of the transmission cylinder; the silk stick moves and crosses the roller set and keeps away from the silk stick and moves and crosses the roller set and move for two silk sticks of membrane material and silk stick transmission removal group produce the membrane material cornerite.
In some optional embodiments, the combined coating apparatus applied to a coater further includes: the adjustable cylinder transition roller is positioned between the film material inlet end and the coating roller, and the actual wrap angle required by the film material and the coating roller is adjusted through the adjustable cylinder, so that the transfer of a coating adhesive layer is realized.
In some optional embodiments, the combined coating apparatus applied to a coater further includes: and the cross brace is used for supporting the material basin part.
In some optional embodiments, the combined coating apparatus applied to a coater further includes: and the supporting wall plate is used for supporting the material basin, the coating and the scraper.
The combined coating device applied to the coating machine can perform high-speed forward/reverse coating, has a wide range of coating thickness adjustment, and meets various requirements of customers.
The combined coating method applied to the coating machine is applied to a combined coating device of the coating machine, and comprises the following steps:
And 203, pressing or separating the second linear guide rail pair of the transfer steel roller through the ventilation work of the small air cylinder, wherein the depth is adjusted by a fine adjustment device.
And 204, adopting a film moving mode of the transfer steel roller, adjusting and transferring the thickness of the glue layer of the coating roller to the surface of the transfer rubber roller through a fine adjustment device, leading the small air cylinder to work in an air mode to enable the transfer steel roller to be pressed on the transfer rubber roller, and adjusting the pressure through the fine adjustment device.
And step 205, adjusting the speed difference and the steering of the three rollers to adjust the thickness of the coating, and separating the three rollers from each other by controlling an air cylinder through an electromagnetic valve after the machine is stopped.
The method can also comprise the following steps: the transfer rubber roller is pressed or separated through the first linear guide rail pair through the large cylinder, and the pressing depth and the coating thickness are adjusted by the fine adjustment device.
The mode of transferring the rubber roller to move the film is adopted, the two rollers are directly pressed and transferred on the film material, and the two rollers can be separated from each other by controlling the cylinder through the electromagnetic valve after the machine is stopped.
The method can also comprise the following steps: and the film feeding mode of the transition roller of the adjustable cylinder is adopted, and the actual wrap angle required by the film material and the coating roller is adjusted to realize the transfer of the coating glue layer.
The coating thickness is adjusted by controlling the rotating speed of the coating roll, and the cylinder can be controlled by the electromagnetic valve to separate the membrane from the coating roll after the machine is stopped.
Through multiple coating methods coating structure through rational arrangement, the problems that the original wire rod coating head structure is inconvenient to use and low in single use efficiency are solved.
The above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not substantially depart from the spirit and scope of the embodiments of the present invention, and are intended to be included within the scope of the present invention.
Claims (4)
1. A combined coating device applied to a coating machine is characterized by comprising: the device comprises a material basin, a first linear guide rail pair, a second linear guide rail pair, a transmission device, a transfer steel roller, a transfer rubber roller, a coating roller and a scraper; wherein the content of the first and second substances,
the basin cavity of the material basin is filled with paint;
the coating roller is soaked in the coating of the material basin, and the coating thickness of the coating is controlled through the rotating speed;
the transfer rubber roll is fixed on the first linear guide rail pair, is pressed or separated from the coating roll through moving on the first linear guide rail pair, and is adjusted and transferred to the thickness of the transfer rubber roll from the coating roll through a fine adjustment device;
the transfer steel roller is fixed on the second linear guide rail pair, is pressed or separated with the transfer rubber roller through the movement of the second linear guide rail pair, and is adjusted and transferred to the thickness of the transfer rubber roller through a fine adjustment device;
the transmission device is connected to the transfer steel roller, the transfer rubber roller and the coating roller through a telescopic coupler and drives the transfer steel roller, the transfer rubber roller and the coating roller to rotate;
the scraper is attached to the outer surface of the coating and uniformly scrapes the outer surface glue layer of the coating .
2. The combined coating apparatus applied to a coater according to claim 1, further comprising: the adjustable cylinder transition roller is positioned between the film material inlet end and the coating roller, and the actual wrap angle required by the film material and the coating roller is adjusted through the adjustable cylinder, so that the transfer of a coating glue layer is realized.
3. The combined coating apparatus applied to a coater according to claim 1, further comprising: and the cross brace is used for supporting the material basin part.
4. The combined coating apparatus applied to a coater according to claim 1, further comprising: and the supporting wall plate is used for supporting the material basin, the gravure plate, the kiss coater and the scraper.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022268980.7U CN212524737U (en) | 2020-10-13 | 2020-10-13 | Combined coating device applied to coating machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022268980.7U CN212524737U (en) | 2020-10-13 | 2020-10-13 | Combined coating device applied to coating machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212524737U true CN212524737U (en) | 2021-02-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022268980.7U Active CN212524737U (en) | 2020-10-13 | 2020-10-13 | Combined coating device applied to coating machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212524737U (en) |
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2020
- 2020-10-13 CN CN202022268980.7U patent/CN212524737U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A combined coating device applied to coating machines Effective date of registration: 20230529 Granted publication date: 20210212 Pledgee: Bank of Guangzhou Co.,Ltd. Huizhou Branch Pledgor: Guangdong Jude Machinery Co.,Ltd. Registration number: Y2023980042082 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |