CN213266709U - Rust removal system in steel wire drawing pretreatment - Google Patents
Rust removal system in steel wire drawing pretreatment Download PDFInfo
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- CN213266709U CN213266709U CN202022196168.8U CN202022196168U CN213266709U CN 213266709 U CN213266709 U CN 213266709U CN 202022196168 U CN202022196168 U CN 202022196168U CN 213266709 U CN213266709 U CN 213266709U
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Abstract
The utility model discloses a rust removal system in steel wire drawing pretreatment, which comprises a base, wherein the top of the base is welded with a pickling chamber, the top of the pickling chamber is fixedly provided with an air treatment mechanism, the top of the inner cavity of the pickling chamber is fixedly provided with a lifting mechanism, the pickling chamber comprises a box body, the bottom of the inner cavity of the box body and the top of the base are fixedly provided with a pickling box, the air treatment mechanism comprises an air pump, the air inlet end of the air pump is communicated with a fourth air pipe, and the end of the fourth air pipe, which is far away from the air pump, is communicated with a heating mechanism; this scheme can blow off hot-blastly through going out the tuber pipe, and the steel wire after will carrying the thing fill inner chamber pickling is dried, handles the air suction air treatment case that has inside acidizing fluid volatile gas simultaneously through the gas collecting channel, can effectually shorten the time of drying of pickling back steel wire, avoids the problem of pickle polluted environment simultaneously.
Description
Technical Field
The utility model relates to a steel wire processing technology field specifically is a rust cleaning system in steel wire drawing pretreatment.
Background
The steel wire is one of four major varieties of steel plate, pipe, mould and wire, and is a reprocessed product made by cold drawing hot rolled wire rod. The main procedures of steel wire production comprise raw material selection, iron scale removal, drying, coating treatment, heat treatment, wire drawing, plating treatment and the like. The rust removal, namely removing the iron scale, refers to removing the iron scale on the surface of a wire rod or an intermediate wire blank, and aims to prevent the iron scale from damaging the surface of a die and a steel wire during drawing, prepare good surface conditions for subsequent coating or plating treatment, reduce friction during drawing and reduce drawing force. The scale removing method comprises two main methods, namely a chemical method and a mechanical method, namely wire rod chemical descaling and wire rod mechanical descaling.
The steel wire is in the preliminary treatment in-process, need remove rust, and what is essential in the rust cleaning system is the rust cleaning device, and the rust cleaning adopts the pickling to remove rust usually, and traditional pickling rust cleaning device nevertheless need dry after the pickling, avoids the steel wire to rust once more, and nevertheless the dry time is longer, and efficiency reduces, and simultaneously, the acidizing fluid in the pickling bath volatilizees easily, causes the pollution to the air.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a rust cleaning system in steel wire drawing preliminary treatment to solve the problem that proposes in the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: a rust removal system in steel wire drawing pretreatment comprises: the top of the base is welded with an acid washing chamber, the top of the acid washing chamber is fixedly provided with an air treatment mechanism, and the top of the inner cavity of the acid washing chamber is fixedly provided with a lifting mechanism;
the pickling chamber comprises a box body, and a pickling box is fixedly arranged at the bottom of an inner cavity of the box body and positioned at the top of the base;
the air treatment mechanism comprises an air pump, an air inlet end of the air pump is communicated with a fourth vent pipe, one end of the fourth vent pipe, which is far away from the air pump, is communicated with a heating mechanism, the right side of the heating mechanism is communicated with a second vent pipe, one end of the second vent pipe, which is far away from the heating mechanism, is communicated with an air treatment box, the right side of the air treatment box is communicated with a third vent pipe, one end of the third vent pipe, which is far away from the air treatment box, penetrates through the box body and is communicated with a gas collecting hood, an air outlet end of the air pump is communicated with a first vent pipe, and one end of the first vent pipe, which is far;
the lifting mechanism comprises a winch, a fixing frame is fixedly installed at the bottom of the winch, and a loading hopper is hinged to the bottom of the fixing frame.
Through adopting above-mentioned technical scheme, can blow off hot-blast through going out the tuber pipe, dry the steel wire after carrying the thing fill inner chamber pickling, handle through the air suction air treatment case that the gas collecting channel will have the inside acidizing fluid volatile gas simultaneously, can effectually shorten the time of drying of steel wire after the pickling, avoid the problem of pickle polluted environment simultaneously.
Preferably, the front surface of the box body is hinged with a movable door.
By adopting the technical scheme, the pickling chamber can be sealed during working, and the condition that polluted air escapes from the pickling chamber is avoided.
Preferably, the heating mechanism comprises a first box body, heating pipes are fixedly mounted in an inner cavity of the first box body, the number of the heating pipes is not less than four, and the heating pipes are uniformly arranged in the inner cavity of the first box body.
Through adopting above-mentioned technical scheme, can heat the air, improve the temperature of air, improve the speed that the steel wire dried.
Preferably, the air treatment box comprises a second box body, an anhydrous calcium chloride drying layer is detachably mounted on the left side of an inner cavity of the second box body, and a neutralization box is detachably mounted on the right side of the inner cavity of the second box body.
Through adopting above-mentioned technical scheme, can neutralize the acidic material of air through the neutralizing box, can dry the absorption with the moisture in the air through anhydrous calcium chloride drying layer.
Preferably, the inner cavity of the neutralizing box is provided with a drying chamber, the inner cavity of the drying chamber is provided with an alkaline ball, and both sides of the neutralizing box are provided with vent holes.
By adopting the technical scheme, the moving path of the air can be increased, so that the air is fully contacted with the alkaline ball.
Preferably, the number of the vent holes is not less than eight, and compact through holes are formed in the inner cavity of each vent hole.
Through adopting above-mentioned technical scheme, can increase the area of contact of air and alkaline ball, and then improve the neutralization effect.
Compared with the prior art, the beneficial effects of the utility model are that:
can blow off hot-blast through going out the tuber pipe, dry the steel wire after carrying the thing fill inner chamber pickling, handle the air suction air treatment case that has inside acidizing fluid volatile gas through the gas collecting channel simultaneously, can effectually shorten the time of drying of steel wire after the pickling, avoid the problem of pickling solution polluted environment simultaneously.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic cross-sectional view of the pickling chamber of the present invention;
FIG. 3 is a schematic sectional view of the heating mechanism of the present invention;
FIG. 4 is a schematic sectional view of the air treatment box of the present invention;
fig. 5 is a schematic perspective view of the heating mechanism of the present invention;
fig. 6 is a schematic structural diagram of the anhydrous calcium chloride dry layer of the present invention.
In the figure: 1. a base; 2. an acid washing chamber; 21. a box body; 22. a movable door; 23. a pickling tank; 3. an air handling mechanism; 31. an air pump; 32. a first vent pipe; 33. a heating mechanism; 34. a second vent pipe; 35. an air treatment box; 36. a third vent pipe; 37. an air outlet pipe; 38. a gas-collecting hood; 39. a fourth air vent pipe; 331. a first case; 332. heating a tube; 351. a second case; 352. an anhydrous calcium chloride dry layer; 353. a neutralization tank; 354. a vent hole; 355. a drying chamber; 356. an alkaline ball; 4. a lifting mechanism; 41. a winch; 42. a fixed mount; 43. carrying bucket.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides a technical solution:
as shown in fig. 1 and 3, a rust removing system in a steel wire drawing pretreatment includes: the top of the base 1 is welded with an acid washing chamber 2, the top of the acid washing chamber 2 is fixedly provided with an air treatment mechanism 3, and the top of the inner cavity of the acid washing chamber 2 is fixedly provided with a lifting mechanism 4;
the pickling chamber 2 comprises a box body 21, the front surface of the box body 21 is hinged with a movable door 22, and by adopting the technical scheme, the pickling chamber 2 can be sealed during working, so that the condition that polluted air escapes from the pickling chamber 2 is avoided; a pickling tank 23 is fixedly arranged at the bottom of the inner cavity of the tank body 21 and positioned at the top of the base 1;
the air treatment mechanism 3 comprises an air pump 31, an air inlet end of the air pump 31 is communicated with a fourth air pipe 39, one end of the fourth air pipe 39, which is far away from the air pump 31, is communicated with a heating mechanism 33, the heating mechanism 33 comprises a first box body 331, heating pipes 332 are fixedly installed in an inner cavity of the first box body 331, the number of the heating pipes 332 is not less than four, and the heating pipes 332 are uniformly arranged in the inner cavity of the first box body 331; the right side of the heating mechanism 33 is communicated with a second vent pipe 34, one end, far away from the heating mechanism 33, of the second vent pipe 34 is communicated with an air treatment box 35, the air treatment box 35 comprises a second box body 351, an anhydrous calcium chloride drying layer 352 is detachably mounted on the left side of the inner cavity of the second box body 351, and a neutralization box 353 is detachably mounted on the right side of the inner cavity of the second box body 351; the inner cavity of the neutralizing box 353 is provided with a drying chamber 355, the inner cavity of the drying chamber 355 is provided with an alkaline ball 356, and both sides of the neutralizing box 353 are provided with vent holes 354; the number of the vent holes 354 is not less than eight, the inner cavities of the vent holes 354 are provided with compact through holes, and by adopting the technical scheme, the contact area between air and the alkaline ball 356 can be increased, so that the neutralization effect is improved; the right side of the air treatment box 35 is communicated with a third air pipe 36, one end of the third air pipe 36, which is far away from the air treatment box 35, penetrates through the box body 21 and is communicated with a gas collecting hood 38, the air outlet end of the air pump 31 is communicated with a first air pipe 32, and one end of the first air pipe 32, which is far away from the air pump 31, penetrates through the box body 21 and is communicated with an air outlet pipe 37;
the lifting mechanism 4 comprises a winch 41, a fixing frame 42 is fixedly arranged at the bottom of the winch 41, and a loading hopper 43 is hinged at the bottom of the fixing frame 42.
Through adopting above-mentioned technical scheme, can blow off hot-blast through going out tuber pipe 37, will carry the steel wire of thing fill 43 inner chambers after pickling to dry, handle through gas collecting channel 38 with the inside air suction air treatment case 35 that has acidizing fluid volatile gas simultaneously, can effectually shorten the time of drying of steel wire after the pickling, avoid the problem of pickling solution polluted environment simultaneously.
The structure principle is as follows: as shown in fig. 2, after the steel wire is put into the carrying bucket 43, the steel wire is lowered into the carrying bucket 43 through the windlass 41, after pickling, the carrying bucket 43 and the steel wire in the inner cavity thereof are lifted through the windlass 41, as shown in fig. 3, then the air pump 31 is started, the heating pipe 332 in the inner cavity of the heating mechanism 33 heats the air, the hot air is blown out to the inner cavity of the pickling chamber 2 through the air pump 31, the first vent pipe 32 and the air outlet pipe 37 in sequence, hot air can be blown out through the air outlet pipe 37, the pickled steel wire in the inner cavity of the carrying bucket 43 is dried, meanwhile, the air enters the second box 351 from the pickling chamber 2 through the air collecting hood 38 and the third vent pipe 36, as shown in fig. 4, the air enters the neutralizing box 353 and is neutralized by the alkaline ball 356 in the inner cavity of the neutralizing box 353, the alkaline ball 356 is mainly sodium bicarbonate, can generate acid salt and carbon dioxide with the acidic gas, has no pollution, and further the air with the volatile, can effectively shorten the drying time of the steel wire after pickling, and simultaneously avoid the problem of environmental pollution caused by pickling solution.
To sum up, can blow off hot-blast through going out tuber pipe 37, will carry the steel wire of thing fill 43 inner chambers after pickling to dry, handle through gas collecting channel 38 with the inside air suction air treatment case 35 that has acidizing fluid volatile gas simultaneously, can effectually shorten the time of drying of steel wire after the pickling, avoid the problem of pickling solution polluted environment simultaneously.
The part not involved in the utility model is the same as the prior art or can be realized by adopting the prior art. Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a rust cleaning system in steel wire drawing preliminary treatment which characterized in that includes:
the device comprises a base (1), wherein an acid washing chamber (2) is welded at the top of the base (1), an air treatment mechanism (3) is fixedly installed at the top of the acid washing chamber (2), and a lifting mechanism (4) is fixedly installed at the top of an inner cavity of the acid washing chamber (2);
the pickling chamber (2) comprises a box body (21), and a pickling box (23) is fixedly arranged at the bottom of the inner cavity of the box body (21) and positioned at the top of the base (1);
the air treatment mechanism (3) comprises an air pump (31), the air inlet end of the air pump (31) is communicated with a fourth air pipe (39), one end of the fourth air pipe (39) far away from the air pump (31) is communicated with a heating mechanism (33), a second vent pipe (34) is communicated with the right side of the heating mechanism (33), one end of the second vent pipe (34) far away from the heating mechanism (33) is communicated with an air treatment box (35), the right side of the air processing box (35) is communicated with a third air pipe (36), one end of the third air pipe (36) far away from the air processing box (35) penetrates through the box body (21) and is communicated with a gas collecting hood (38), the air outlet end of the air pump (31) is communicated with a first air pipe (32), and one end, far away from the air pump (31), of the first air pipe (32) penetrates through the box body (21) and is communicated with an air outlet pipe (37);
the lifting mechanism (4) comprises a winch (41), a fixing frame (42) is fixedly installed at the bottom of the winch (41), and a loading hopper (43) is hinged to the bottom of the fixing frame (42).
2. The rust removal system in the steel wire drawing pretreatment of claim 1, wherein: the front surface of the box body (21) is hinged with a movable door (22).
3. The rust removal system in the steel wire drawing pretreatment of claim 1, wherein: the heating mechanism (33) comprises a first box body (331), heating pipes (332) are fixedly mounted in the inner cavity of the first box body (331), the number of the heating pipes (332) is not less than four, and the heating pipes (332) are uniformly arranged in the inner cavity of the first box body (331).
4. The rust removal system in the steel wire drawing pretreatment of claim 1, wherein: the air treatment box (35) comprises a second box body (351), an anhydrous calcium chloride drying layer (352) is detachably mounted on the left side of the inner cavity of the second box body (351), and a neutralization box (353) is detachably mounted on the right side of the inner cavity of the second box body (351).
5. The rust removal system in the steel wire drawing pretreatment of claim 4, wherein: the inner cavity of the neutralization box (353) is provided with a drying chamber (355), the inner cavity of the drying chamber (355) is provided with an alkaline ball (356), and both sides of the neutralization box (353) are provided with vent holes (354).
6. The rust removal system in the steel wire drawing pretreatment of claim 5, characterized in that: the number of the vent holes (354) is not less than eight, and compact through holes are formed in the inner cavity of the vent holes (354).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022196168.8U CN213266709U (en) | 2020-09-29 | 2020-09-29 | Rust removal system in steel wire drawing pretreatment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022196168.8U CN213266709U (en) | 2020-09-29 | 2020-09-29 | Rust removal system in steel wire drawing pretreatment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213266709U true CN213266709U (en) | 2021-05-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022196168.8U Active CN213266709U (en) | 2020-09-29 | 2020-09-29 | Rust removal system in steel wire drawing pretreatment |
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|---|---|
| CN (1) | CN213266709U (en) |
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- 2020-09-29 CN CN202022196168.8U patent/CN213266709U/en active Active
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Denomination of utility model: A Rust Removal System in Wire Drawing Pretreatment Effective date of registration: 20221208 Granted publication date: 20210525 Pledgee: Bank of China Limited by Share Ltd. Shaoguan branch Pledgor: Shaoguan Kangheng Industrial Co.,Ltd. Registration number: Y2022980025317 |