CN213266380U - Carbonized material rotary drum capable of lifting material in rotary mode and carbonization furnace comprising same - Google Patents
Carbonized material rotary drum capable of lifting material in rotary mode and carbonization furnace comprising same Download PDFInfo
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- CN213266380U CN213266380U CN202021997538.1U CN202021997538U CN213266380U CN 213266380 U CN213266380 U CN 213266380U CN 202021997538 U CN202021997538 U CN 202021997538U CN 213266380 U CN213266380 U CN 213266380U
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Abstract
The utility model discloses a carbonization material rotary drum that can turn round and raise material reaches by its retort of constituteing, its rotary drum is installed in the carbonization stove, and the rotary drum is rotated through the pivot that sets up in its axle center and is installed in the carbonization stove, on the dead lever was fixed in the rotary drum inner wall in the pivot, the drive end of pivot was connected with the motor, drives the rotary drum and rotates under motor drive, rotary drum circumference is fixed with a plurality of material pipes, on the material pipe was fixed in the rotary drum inner wall through the bracing piece, and through the connecting rod assistance-fixing between the material pipe. The carbonization furnace comprises a rotary drum arranged in the carbonization furnace and sealing end seats arranged at two ends, and sealing end covers are arranged between the rotary drum and the sealing end seats. This application rotary drum and retort can make the material be in the state of rolling all the time when utilizing high temperature flue gas to carry out the carbomorphism to the material, makes the material be heated more evenly, thoroughly, and then improves material carbomorphism efficiency and carbomorphism material quality homogeneity, finally improves the productivity effect of finished product carbomorphism material.
Description
Technical Field
The utility model relates to a carbonization material production facility, concretely relates to carbonization material rotary drum that can turn round and raise material and by its retort of constituteing.
Background
Activated carbon is an important material in various industries and environmental protection industries, and the market demand is increasing day by day. The main process for producing coal-based activated carbon is to carbonize and activate raw materials at a certain temperature to reach the specified physicochemical indexes.
At present, the production active carbon mostly adopts the heating furnace, and is mainly with the stove built by refractory material, and its structure includes charge door, carbomorphism section, activation section, discharge gate and steam supply system and flue system, and the problem that exists mainly has:
1. the furnace body structure has poor stability and difficult maintenance;
2. a large amount of smoke is discharged, and the environmental pollution is serious;
3. the raw materials are not carbonized completely and fully, so that the raw materials are wasted, and the production quality is low;
4. the carbonization process is not uniform in heating, so that the quality uniformity of the carbonized material is poor.
Therefore, the application provides a carbonization material rotary drum capable of rotating and raising materials and a carbonization furnace composed of the same, and the problems are expected to be solved.
Disclosure of Invention
In view of the above problems, the utility model provides a carbonization material rotary drum of can gyration raise material and by its retort of constituteing. When the carbonized material rotary drum is used for carbonizing materials by using high-temperature flue gas, the materials can be in a rolling state all the time, so that the carbonization efficiency of the materials and the quality uniformity of the carbonized materials are improved, and the production benefit of the finished carbonized materials is finally improved; the application has high resource utilization rate, and is energy-saving and environment-friendly.
The utility model provides a technical scheme that its technical problem adopted does:
the utility model provides a charring material rotary drum of material can turn around raise, its installs in the carbomorphism stove, the rotary drum is rotated through the pivot that sets up in its axle center and is installed in the carbomorphism stove, the pivot is fixed in on the rotary drum inner wall through the dead lever, and the drive end of pivot is connected with the motor, and it can drive the rotary drum rotation under motor drive, the rotary drum circumference is fixed with a plurality of material pipes, the material pipe is fixed in on the rotary drum inner wall through the bracing piece, and passes through the connecting rod between the material pipe and assist fixedly.
The carbonization furnace is a horizontal carbonization furnace, and the rotary drum, the rotary shaft and the material pipe are all of cylindrical structures.
Furthermore, the rotary drum is obliquely arranged in the carbonization furnace, the inclination direction of the rotary drum faces to the discharging side, so that the materials are gradually moved to the discharging side in the carbonization process of rolling and heating.
Furthermore, a material lifting plate is arranged in the material pipe and is perpendicular to the inner wall of the material pipe, so that the stirring and material lifting effect is increased, and the uniformity of the heated and carbonized material is further improved.
Furthermore, sealing end covers are installed at two ends of the rotary drum, a feed port and a waste gas discharge port are formed in the sealing end cover positioned on the feeding side, and a discharge port and a flue gas conveying port are formed in the sealing end cover positioned on the discharging side; the feed inlets are butted with a plurality of feed pipes, the number of the feed inlets is consistent with that of the material pipes, one feed pipe is arranged, and the waste gas discharge port is butted with a waste gas discharge pipe; the discharge port is in butt joint with the discharge pipe, the discharge port is provided with a plurality of in circumference, and its quantity is less than or equal to material pipe quantity, and discharge pipe quantity is unanimous with the discharge port, and the flue gas delivery port is in butt joint with the flue gas conveyer pipe.
During feeding, the rotary drum begins to rotate, when the feed inlet rotates to when butt joint with the inlet pipe, the ration feeding, the feeding finishes, the rotary drum continues to rotate, when next feed inlet rotates to when butt joint with the inlet pipe, the ration feeding, the feeding finishes, the rotary drum continues to rotate and repeats above-mentioned process until all material pipe feeding finishes.
And during discharging, opening a discharging valve arranged on the discharging pipe, keeping the rotary drum rotating, and discharging the carbonized materials when the discharging port rotates to be in butt joint with any discharging pipe until all the carbonized materials are discharged.
Further, the diameter of the feed inlet is smaller than that of the material pipe; the diameter of the waste gas discharge port is larger than that of the rotating shaft; the diameter of the feed inlet is equal to that of the feed pipe; the diameter of the discharge port is larger than or equal to the diameter of the material pipe, and the diameter of the discharge pipe is equal to the diameter of the discharge port.
To facilitate feeding, the feeding pipe is obliquely arranged.
In order to facilitate discharging, the diameter of the discharging port is larger than that of the material pipe, and the discharging pipe is obliquely arranged.
The application simultaneously claims a by the aforesaid arbitrary one can turn round the retort that the carbonization material rotary drum of winnowing constitutes, the retort is including installing the rotary drum in it and setting up in the sealed end seat at both ends, be provided with the end cover between rotary drum and the sealed end seat.
Further, install motor, bearing frame in the sealed end seat, the motor is connected with the pivot transmission, the pivot is rotated and is installed on the bearing frame, is located to be provided with the inlet pipe on the sealed end seat of feeding one side, and exhaust gas discharge pipe is seted up to its center, is located to be provided with the discharging pipe on the sealed end seat of ejection of compact one side, and flue gas conveyer pipe is seted up to its center.
Furthermore, the carbonization furnace is obliquely arranged on the sealing end seats at the two ends, and the oblique direction of the carbonization furnace faces to the discharging side.
Furthermore, the spaces in the rotating drum except the rotating shaft and the material pipe are carbonization heating spaces.
Furthermore, a gap is arranged between the rotary drum and the inner wall of the carbonization furnace.
The utility model discloses the beneficial effect who brings has:
the application discloses carbonized material rotary drum is when utilizing high temperature flue gas to carry out the carbomorphism to the material, can make the material be in the state of rolling all the time, makes the material be heated more evenly, thoroughly, and then improves material carbonization efficiency and carbonized material quality homogeneity, finally improves the productivity effect of finished product carbonized material.
Simultaneously, the retort of this application's carbonization material rotary drum and by its retort of constituteing, furnace body structure stability is high, realizes continuous production, further improves the production efficiency of carbonization material.
In addition, the resource utilization rate is high, and the energy conservation and the environmental protection are realized.
Drawings
The invention will be further explained with reference to the drawings and the specific embodiments,
FIG. 1 is a schematic view of a drum structure;
FIG. 2 is a schematic view of a drum with a sealed end cap mounted on the feed side;
FIG. 3 is a schematic structural view of a rotary drum with a sealing end cover mounted on the discharging side;
FIG. 4 is a schematic view of the installation structure of the carbonization furnace, the rotary drum and the sealing end seat;
wherein: 1-a rotating drum; 2-a carbonization furnace; 11-a rotating shaft; 12-a fixation rod; 13-a material pipe; 14-a support bar; 15-a connecting rod; 16-a material raising plate; 3-sealing the end cover; 31-a feed inlet; 32-a discharge hole; 4-sealing the end seat; 41-feeding pipe; 42-exhaust pipe interface; 43-bearing seat.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the present invention, unless otherwise expressly specified or limited, the terms "disposed," "mounted," "connected," "secured," and the like are to be construed broadly, e.g., as meaning either a fixed connection or a removable connection; may be a mechanical connection; may be directly connected. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
Example 1
A carbonized material rotary drum 1 capable of rotating the material raising.
Referring to fig. 1, rotary drum 1 installs in retort 2, and rotary drum 1 rotates through setting up in the pivot 11 of its axle center and installs in retort 2, and pivot 11 is fixed in on the 1 inner wall of rotary drum through dead lever 12, and the drive end of pivot 11 is connected with the motor, and it can drive rotary drum 1 and rotate under motor drive, and rotary drum 1 circumference is fixed with a plurality of material pipes 13, and material pipe 13 is fixed in on the 1 inner wall of rotary drum through bracing piece 14, and through connecting rod 15 assistance-fixing between the material pipe 13.
The carbonization furnace 2 is a horizontal carbonization furnace, and the rotary drum 1, the rotary shaft 11 and the material pipe 13 are all in a cylindrical structure.
The rotating drum 1 is obliquely arranged in the carbonization furnace 2, and the oblique direction of the rotating drum faces to the discharging side, so that the materials are gradually moved to the discharging side 32 in the carbonization process of rolling and heating.
The material pipe 13 is internally provided with a lifting blade 16, the lifting blade 16 is perpendicular to the inner wall of the material pipe 13, and the height of the lifting blade 16 is smaller than the radius of the material pipe 13, so that the effect of stirring and lifting materials is increased, and the heating uniformity of the materials is further improved.
Referring to fig. 2 and 3, the two ends of the rotary drum 1 are provided with the sealing end covers 3, the sealing end cover 3 on the feeding side is provided with a feeding hole 31 and a waste gas discharging hole, and the sealing end cover 3 on the discharging side is provided with a discharging hole 32 and a flue gas conveying hole.
The feed inlet 31 is used for being in butt joint with a feed pipe 41, a plurality of feed inlets 31 are arranged in the circumferential direction, the number of the feed inlets 31 is consistent with that of the material pipes 13, one feed pipe 41 is arranged, and the exhaust gas outlet is in butt joint with an exhaust gas outlet pipe through an exhaust gas outlet pipe butt joint opening 42.
The discharge port 32 is used for being in butt joint with the discharge pipe, and the discharge port 32 is provided with a plurality ofly in circumference, and its quantity is less than material pipe 13 quantity, and discharge pipe quantity is unanimous with discharge port 32, and the flue gas delivery opening passes through flue gas delivery pipe butt joint mouth and flue gas delivery pipe butt joint.
And further:
the diameter of the feed inlet 31 is smaller than that of the material pipe 13; the diameter of the exhaust gas outlet is larger than that of the rotating shaft 11, so that the rotating shaft 11 passes through and simultaneously exhausts the exhaust gas; the diameter of the feed port 31 is equal to the diameter of the feed pipe 41, abutting thereto. To facilitate feeding, the feed pipe 41 is inclined.
The diameter of the discharge port 32 is larger than that of the material pipe 13; the diameter of the flue gas conveying opening is larger than that of the rotating shaft 11, so that the rotating shaft 11 penetrates through the flue gas conveying opening and conveys the flue gas; the diameter of the discharge opening 32 is equal to the diameter of the discharge pipe, and is in butt joint with the discharge pipe. In order to facilitate discharging, the discharging pipe is obliquely arranged, and a high-temperature-resistant electric valve is arranged at the pipe orifice at the upper end of the discharging pipe.
When the rotary drum 1 is feeding, the rotary drum 1 starts to rotate, when the feed inlet 31 rotates to be in butt joint with the feed pipe 41, quantitative feeding is performed, the feeding is completed, the rotary drum 1 starts to continue to rotate, when the next feed inlet 31 rotates to be in butt joint with the feed pipe 41, the quantitative feeding is performed, the feeding is completed, the rotary drum 1 continues to rotate, the above processes are repeated until all the material pipes 13 are fed, and then high-temperature smoke is introduced to perform carbonization heating.
When the rotary drum 1 is used for discharging, a high-temperature resistant electric valve arranged on the discharging pipe is opened, the rotary drum 1 keeps rotating, when the discharging port 32 rotates to be butted with a certain discharging pipe, the carbonized materials start to be discharged, when the discharging port 32 rotates to be butted with other discharging pipes, the materials are discharged based on the same process until all the carbonized materials are discharged, and the lower end of the discharging pipe is connected with the existing slag cooler.
Optionally, a recovery box is arranged at the lower end of the sealing end cover 3, and materials and carbonized materials which are leaked to a small extent are periodically recovered.
Example 2
A carbonization furnace 2 consisting of a carbonization material rotary drum 1 which can rotate the material to be raised in the embodiment 1.
Referring to fig. 4, the carbonization furnace 2 includes a rotary drum 1 installed therein and a sealing end seat 4 disposed at both ends, and a sealing end cover 3 is disposed between the rotary drum 1 and the sealing end seat 4.
Install motor, bearing frame 43 in the sealed end seat 4, the motor is connected with the 11 transmissions of pivot, and pivot 11 rotates and installs on bearing frame 43, is provided with inlet pipe 41 on the sealed end seat 4 that is located feeding one side, and exhaust gas discharge pipe to interface 42 has been seted up to its center, is provided with the discharging pipe on the sealed end seat 4 that is located ejection of compact one side, and flue gas conveyer pipe to interface has been seted up to its center.
The carbonization furnace 2 is obliquely arranged on the two end sealing end seats 4, and the oblique direction of the carbonization furnace faces to the discharging side.
The spaces except the rotating shaft 11 and the material pipe 13 in the rotating drum 1 are carbonization heating spaces.
A gap is arranged between the rotary drum 1 and the inner wall of the carbonization furnace 2.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications and variations can be made in the embodiments or in part of the technical features of the embodiments without departing from the spirit and the scope of the invention.
Claims (10)
1. The utility model provides a but carbonization material rotary drum of gyration winnowing which installs in the carbomorphism stove which characterized in that: the rotary drum is rotatably arranged in the carbonization furnace through a rotary shaft arranged in the axis of the rotary drum, the rotary shaft is fixed on the inner wall of the rotary drum through a fixing rod, the driving end of the rotary shaft is connected with a motor, the motor can drive the rotary drum to rotate, a plurality of material pipes are circumferentially fixed on the rotary drum, the material pipes are fixed on the inner wall of the rotary drum through supporting rods, and the material pipes are fixed in an auxiliary mode through connecting rods.
2. The rotatable winnowing carbonized-material drum of claim 1, wherein: the rotary drum is obliquely arranged in the carbonization furnace, and the oblique direction of the rotary drum faces to the discharging side.
3. The rotatable winnowing carbonized-material drum of claim 1, wherein: the material pipe is internally provided with a lifting plate which is vertical to the inner wall of the material pipe.
4. The rotatable winnowing carbonized-material drum of claim 1, wherein: the rotary drum is characterized in that sealing end covers are installed at two ends of the rotary drum, a feed inlet and a waste gas discharge port are formed in the sealing end cover located on the feeding side, and a discharge port and a flue gas conveying port are formed in the sealing end cover located on the discharging side.
5. The rotatable winnowing carbonized-material drum of claim 4, wherein: the diameter of the feed inlet is smaller than that of the material pipe; the diameter of the waste gas discharge port is larger than that of the rotating shaft.
6. A carbonization furnace comprising the rotary lifting carbonization material drum according to any one of claims 1 to 5, characterized in that: the carbonization furnace comprises a rotary drum arranged in the carbonization furnace and sealing end seats arranged at two ends, and sealing end covers are arranged between the rotary drum and the sealing end seats.
7. Carbonization furnace according to claim 6, characterized in that: install motor, bearing frame in the sealed end seat, the motor is connected with the pivot transmission, the pivot is rotated and is installed on the bearing frame, is located to be provided with the inlet pipe on the sealed end seat of feeding one side, and the sealed end seat's that is located feeding one side center has seted up waste gas discharge pipe to the interface, is located to be provided with the discharging pipe on the sealed end seat of ejection of compact one side, and the flue gas conveyer pipe to the interface has been seted up at the sealed end seat's that is located ejection of compact one side center.
8. Carbonization furnace according to claim 6, characterized in that: the carbonization furnace is obliquely arranged on the sealing end seats at the two ends, and the oblique direction of the carbonization furnace faces to the discharging side.
9. Carbonization furnace according to claim 6, characterized in that: the space in the rotary drum except the rotating shaft and the material pipe is a carbonization heating space.
10. Carbonization furnace according to claim 6, characterized in that: a gap is arranged between the rotary drum and the inner wall of the carbonization furnace.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021997538.1U CN213266380U (en) | 2020-09-14 | 2020-09-14 | Carbonized material rotary drum capable of lifting material in rotary mode and carbonization furnace comprising same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021997538.1U CN213266380U (en) | 2020-09-14 | 2020-09-14 | Carbonized material rotary drum capable of lifting material in rotary mode and carbonization furnace comprising same |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213266380U true CN213266380U (en) | 2021-05-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021997538.1U Active CN213266380U (en) | 2020-09-14 | 2020-09-14 | Carbonized material rotary drum capable of lifting material in rotary mode and carbonization furnace comprising same |
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| Country | Link |
|---|---|
| CN (1) | CN213266380U (en) |
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2020
- 2020-09-14 CN CN202021997538.1U patent/CN213266380U/en active Active
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