Automatic deburring device for gear machining
Technical Field
The utility model particularly relates to a thorn device is removed in gear machining's automation relates to the gear machining technical correlation field.
Background
The gear is a mechanical element with a gear on a wheel rim which is continuously engaged to transmit motion and power, the demand on mechanical devices is increasing along with the social progress and the development of science and technology, the application range of the gear is wider and wider, and burrs on the surface of the gear need to be removed by deburring in the gear machining process.
The automatic thorn device that removes of prior art gear machining because remove thorn device structure comparatively simple, is difficult to clear up the piece that the thorn produced fast, has reduced operating personnel's work efficiency, has increased operating personnel's working strength.
SUMMERY OF THE UTILITY MODEL
Therefore, in order to solve the above-mentioned insufficiency, the utility model provides an automatic deburring device of gear machining here.
The utility model is realized by constructing an automatic deburring device for gear processing, which comprises an operating platform, a clamping frame, a clamping piece, a control panel, a deburring frame, a deburring motor, a deburring pestle and a cleaning mechanism, wherein the clamping frame is fixed on the left side of the top surface of the operating platform, the clamping piece is arranged in the middle of the right side of the clamping frame, the control panel is arranged at the bottom of the rear end of the clamping frame, the deburring frame is fixed on the right side of the top surface of the operating platform, the deburring motor is arranged at the bottom of the left side of the deburring frame, an output shaft at the bottom of the deburring motor and the deburring pestle rotate coaxially, the cleaning mechanism is arranged in the operating platform, the cleaning mechanism comprises a collecting hole, a collecting cavity, a cleaning rod, a collecting groove, a cleaning groove, a transmission component and a cleaning motor, the collecting hole is arranged on the top surface of the operating platform, the collecting cavity is arranged in the operating platform, the cleaning rod is arranged in the collecting cavity, and the bottom of the right side of the collecting cavity is provided with a collecting groove, the bottom of the right side of the operating platform is provided with a cleaning groove, the front end of the operating platform is provided with a transmission assembly, the front end of the right side of the transmission assembly is provided with a cleaning motor, and the cleaning motor and the deburring motor are both electrically connected with the control panel.
Preferably, the transmission assembly comprises a driving box, a roller, sliding lines, a sliding groove, a sliding rod, a worm wheel and a worm, the driving box is fixed at the front end of the operating table, the roller is transversely arranged on the driving box, the sliding lines are arranged on the outer wall of the roller in a surrounding mode, the sliding groove is transversely formed in the middle of the rear end of the driving box, the sliding rod is arranged at the sliding groove, the middle of the right side of the roller is connected with the middle of the left side of the worm wheel through a rotating shaft, and the worm is arranged at the bottom.
Preferably, a soft brush pad is fixed on the bottom surface of the cleaning rod, and the bottom surface of the soft brush pad is attached to the bottom surface of the collecting cavity.
Preferably, the bottom surface of the collecting groove is inclined, and the inclination angle is 35 degrees.
Preferably, the sliding grains transversely surround the outer wall of the roller, and the sliding grains are connected end to end.
Preferably, the front end of the sliding rod is connected with the sliding grains in a sliding mode, and the rear end of the sliding rod penetrates through the sliding groove and is fixedly connected with the front end of the cleaning rod.
Preferably, an output shaft at the rear end of the cleaning motor penetrates through the driving box and coaxially rotates with the worm, and the top of the worm is meshed with the bottom of the worm wheel.
Preferably, the worm is made of carbon steel.
Preferably, the slide bar is made of chromium alloy.
The utility model has the advantages of as follows: the utility model discloses an improve the automation that provides a gear machining here and remove thorn device, compare with equipment of the same type, have following improvement:
the advantages are that: an automatic thorn device that removes of gear machining has set up clearance mechanism in the operation panel, the gear removes the thorn piece and falls into from collecting the hole and collects the chamber, the clearance motor drives worm and worm wheel cooperation and rotates, the worm wheel drives the cylinder and makes the slide bar along the reciprocal slip about the line that slides, reciprocating motion about the slide bar drives clearance pole, the piece clearance that will collect the intracavity is located to the collecting vat, piece in the collecting vat falls to clearance groove department along the inclined plane, realize removing the quick clearance of thorn piece to the gear, operating personnel's work efficiency has been improved, operating personnel's working strength has been alleviateed.
Drawings
FIG. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic top view of the cross-sectional structure of the present invention;
FIG. 3 is a schematic top view of a cleaning mechanism according to the present invention;
FIG. 4 is a schematic diagram of a right sectional view of a portion of the transmission assembly of the present invention;
fig. 5 is an enlarged view of a structure in fig. 2 according to the present invention.
Wherein: the device comprises an operation table-1, a clamping frame-2, a clamping piece-3, a control panel-4, a deburring frame-5, a deburring motor-6, a deburring pestle-7, a cleaning mechanism-8, a collecting hole-81, a collecting cavity-82, a cleaning rod-83, a collecting groove-84, a cleaning groove-85, a transmission assembly-86, a cleaning motor-87, a driving box-861, a roller-862, a sliding pattern-863, a sliding groove-864, a sliding rod-865, a worm wheel-866 and a worm-867.
Detailed Description
The present invention will be described in detail with reference to the accompanying fig. 1-5, and the technical solutions in the embodiments of the present invention will be clearly and completely described, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Please refer to fig. 1 and 2, the utility model provides a gear machining's automation is here removed thorn device through the improvement, including operation panel 1, holding frame 2, holder 3, control panel 4, remove thorn frame 5, remove thorn motor 6, remove thorn pestle 7 and clearance mechanism 8, 1 top surface left side of operation panel is fixed with holding frame 2, 2 right side mid-mounting of holding frame have holder 3, and 2 rear end bottoms of holding frame are provided with control panel 4, 1 top surface right side of operation panel is fixed with and removes thorn frame 5, remove thorn frame 5 left side bottom and install and remove thorn motor 6, and remove 6 bottom output shafts of thorn motor and remove the coaxial rotation of thorn pestle 7, clearance mechanism 8 sets up in operation panel 1.
Referring to fig. 2, the present invention provides an automatic deburring device for gear processing, wherein a cleaning mechanism 8 comprises a collecting hole 81, a collecting cavity 82, a cleaning rod 83, a collecting groove 84, a cleaning groove 85, a transmission assembly 86 and a cleaning motor 87, the collecting hole 81 is arranged on the top surface of an operation table 1, the operation table 1 is provided with the collecting cavity 82, the collecting cavity 82 is internally provided with the cleaning rod 83, the bottom of the right side of the collecting cavity 82 is provided with the collecting groove 84, the bottom of the right side of the operation table 1 is provided with the cleaning groove 85, the front end of the operation table 1 is provided with the transmission assembly 86, the front end of the right side of the transmission assembly 86 is provided with the cleaning motor 87, the cleaning motor 87 and the deburring motor 6 are both electrically connected with a control panel 4, the bottom surface of the cleaning rod 83 is fixed with a soft brush pad, and the bottom surface of the soft brush pad is attached to the bottom surface of the collecting cavity 82, which is beneficial to deeply cleaning, the bottom surface of the collecting groove 84 is in an inclined state, the inclined angle is 35 degrees, debris in the collecting groove 84 can be conveniently taken out, an output shaft at the rear end of the cleaning motor 87 penetrates through the driving box 861 and the worm 867 to coaxially rotate, the top of the worm 867 is meshed with the bottom of the worm wheel 866, and the cleaning motor 87 is guaranteed to normally drive the worm wheel 866 to rotate.
Referring to fig. 3, 4 and 5, the present invention provides an automatic deburring device for gear processing by improving the transmission assembly 86, which includes a driving box 861, a roller 862, a slide groove 863, a sliding chute 864, a sliding rod 865, a worm wheel 866 and a worm 867, wherein the driving box 861 is fixed at the front end of the operating table 1, the driving box 861 is transversely provided with the roller 862, the outer wall of the roller 862 is provided with a sliding grain 863 in a surrounding way, the sliding groove 864 is transversely arranged in the middle of the rear end of the driving box 861, a sliding rod 865 is arranged at the sliding groove 864, the middle part of the right side of the roller 862 is connected with the middle part of the left side of the worm wheel 866 through a rotating shaft, and the bottom of the worm wheel 866 is provided with a worm 867, the sliding grains 863 transversely surround the outer wall of the roller 862, the sliding strips 863 are connected end to ensure the sliding rod 865 to move transversely and normally, the front end of the sliding rod 865 is connected with the sliding strips 863 in a sliding way, and the rear end of the sliding rod 865 penetrates through the sliding groove 864 to be fixedly connected with the front end of the cleaning rod 83, so that the sliding rod 865 is ensured to normally drive the cleaning rod 83 to transversely reciprocate.
The utility model provides an automatic deburring device for gear processing through improvement, and the working principle is as follows;
firstly, clamping a gear to be deburred at a clamping piece 3 on the right side of a clamping frame 2, pressing a control panel 4 to enable a deburring motor 6 at the bottom of the left side of a deburring frame 5 to operate, and driving a deburring pestle 7 by the deburring motor 6 to deburr the surface of the gear;
secondly, the scraps generated in the gear deburring process fall into the collecting cavity 82 from the collecting hole 81 in the operating platform 1, the cleaning motor 87 is operated by pressing the control panel 4, and the cleaning motor 87 drives the worm 867 and the worm wheel 866 to rotate in a matching manner;
thirdly, the worm wheel 866 drives the roller 862 in the drive box 861 to rotate, the sliding rod 865 at the sliding groove 864 slides to and fro left and right along the sliding pattern 863 on the outer wall of the roller 862, and the sliding rod 865 drives the cleaning rod 83 to move to and fro left and right so as to clean the debris in the collection cavity 82 to the collection groove 84;
fourthly, the chips in the collecting groove 84 fall to the cleaning groove 85 along the inclined plane, so that the quick cleaning of the gear deburring chips is realized, the working efficiency of operators is improved, and the working intensity of the operators is reduced.