CN213258388U

CN213258388U - Cutting fluid filters integrated device

Info

Publication number: CN213258388U
Application number: CN202020281892.8U
Authority: CN
Inventors: 吴金峰; 杨军余
Original assignee: Ningxia Liyuan Technology Co ltd
Current assignee: Ningxia Liyuan Technology Co ltd
Priority date: 2020-03-09
Filing date: 2020-03-09
Publication date: 2021-05-25
Anticipated expiration: 2030-03-09

Abstract

The utility model discloses a cutting fluid filters integrated device belongs to cutting fluid processing technology field, the loach carrying platform comprises a supporting fram, the both ends at support frame top all are provided with the backup pad, and are two sets of the top of the adjacent one side of backup pad is rotated and is connected with and crosses the filter bag and put the reel, cross the filter bag and put the bottom of reel and rotate and be connected with and cross the filter bag and receive the reel, and are two sets of the both sides of backup pad one end are rotated respectively and are connected with first guide roll and second guide. The utility model discloses a dwang that sets up when rotating under the effect of motor, and the pivoted direction strikes off the sediment bits that the filter bag surface of process is infected with to the sediment bits that will strike off from the brush hair through the scraper blade, and extend the inclined plane of scraper blade and fall on the inside in piece collecting vat, and the cooling effect is good, and work piece machining precision is better, prolongs the cutter rate of utilization by a wide margin.

Description

Cutting fluid filters integrated device

Technical Field

The utility model relates to a cutting fluid handles technical field, specifically is a cutting fluid filters integrated device.

Background

The cutting fluid is an industrial fluid used for cooling and lubricating cutters and workpieces in the metal cutting and grinding process, is formed by scientifically compounding and matching various super-strong functional additives, has the characteristics of good cooling performance, lubricating performance, antirust performance, oil removal and cleaning function, anticorrosion function and easy dilution, overcomes the defects that the traditional soap-based emulsion is easily smelly in summer, difficult to dilute in winter and poor in antirust effect, has no adverse effect on lathe paint, is suitable for cutting and grinding of ferrous metals, belongs to the most advanced grinding product at present, has various indexes superior to that of saponified oil, has the characteristics of good cooling, cleaning, antirust and the like, has the characteristics of no toxicity, no odor, no corrosion to human bodies, no corrosion to equipment, no pollution to the environment and the like, and can be mixed with cutting slag chips in the fluid after being used, it needs to be filtered for easy recovery.

However, the existing cutting fluid filtering device can stain a large amount of slag chips on the surface of the filter bag in the process of filtering the cutting fluid, so that the later period is poor in separating effect of the slag chips and the filter bag, the utilization rate is reduced to a certain extent, the existing cutting fluid filtering device is complex in disassembly and installation of the slag chip collecting assembly, the difficulty is increased for cleaning the later period, and the cleaning work efficiency is reduced.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a: in order to solve current cutting fluid filter equipment and carry out filterable in-process to cutting fluid, the surface of crossing the filter bag can be infected with a large amount of dregs bits to it is not good to make the later stage to the separation effect of dregs bits and filter bag, thereby the rate of utilization has been reduced to a certain extent, and current cutting fluid filter equipment is comparatively complicated to the dismantlement and the installation of dregs bits collection subassembly, thereby the degree of difficulty has been increased to the clearance in later stage, the work efficiency's of clearance problem has been reduced, a cutting fluid filters integrated device is provided.

In order to achieve the above object, the utility model provides a following technical scheme: the cutting fluid filtering integrated device comprises a support frame, wherein support plates are arranged at two ends of the top of the support frame, two groups of support plates are connected with a filter bag unwinding barrel in a rotating mode at the top end of one side adjacent to the support plates, the bottom of the filter bag unwinding barrel is connected with a filter bag unwinding barrel in a rotating mode, two groups of support plates are connected with a first guide roller and a second guide roller in a rotating mode at two sides of one end of each support plate respectively, a rotating rod is arranged below the second guide roller, multiple groups of bristles are uniformly arranged on the outer side of the rotating rod, multiple groups of scraping plates are uniformly arranged on one side, away from the filter bag unwinding barrel, of the rotating rod, clamping grooves are formed in one side of the bottom of each scraping plate, multiple groups of clamping blocks are uniformly arranged on one side, away from, two sets of the bottom of the adjacent one side of backup pad and the one side of keeping away from the swash plate are provided with out the hopper, it is the liquid collecting groove to go out the hopper below, liquid collecting groove one side is cutting liquid temperature regulating unit, the top of dwang and scraper blade is provided with the roof, one side of roof is provided with the curb plate.

Preferably, the top of roof is equipped with the fixed plate, and the top of roof passes through the fixed plate and the mutual cooperation of bolt is connected with the backup pad is dismantled, roof and curb plate constitution "L" type structure.

Preferably, one side that the swash plate kept away from out the hopper is provided with the slag notch, and the below of slag notch is provided with the piece collecting vat.

Preferably, the quantity of scraper blade is three groups, the scraper blade all can be dismantled with the backup pad through mutually supporting of fixture block and draw-in groove and be connected.

Preferably, three sets of scraper blade and swash plate all clockwise downward sloping, and the angle of scraper blade and swash plate downward sloping is 35 degrees, the bottom of play hopper is provided with the liquid collecting groove.

Preferably, the both ends of first guide roll and second guide roll all are provided with the bearing frame, and the inside of bearing frame all is provided with the bearing, the both ends of first guide roll and second guide roll all are connected with the backup pad rotation through mutually supporting of bearing frame and bearing respectively.

Preferably, the one end of crossing filter bag winding drum runs through to the bottom side of backup pad one end, and crosses the one end of filter bag winding drum and install driving motor, the one end of dwang is provided with runs through to backup pad one end one side pivot, the motor is installed through the pivot to the dwang.

Preferably, cutting fluid temperature regulation unit, internally mounted has the circulating pump, filter jar A and filter jar B are connected to circulating pump one side, heat exchanger is connected to the filter jar other end, the heat exchanger other end is connected with compressor, condenser, four groups of pulleys are evenly arranged to cutting fluid temperature regulation unit bottom, the circulating pump passes through the mouth of a river and inhales cutting fluid to the filter jar from the liquid collecting vat in, and the conversion ball valve can decide to get into filter jar A or filter jar B, has the filter bag in the filter jar, can filter the cutting fluid to 5 um. The filtered cutting fluid enters a heat exchanger, the temperature of the cutting fluid in the heat exchanger can be reduced to a set temperature by an installed compressor, a condenser and the like, and the cutting fluid is discharged to a client water tank through a water port. Four groups of pulleys are averagely arranged at the bottom of the cutting fluid temperature adjusting unit, so that the cutting fluid temperature adjusting unit can be conveniently moved.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses a dwang that sets up when rotating under the effect of motor, and the direction of rotation strikes off the sediment bits that are infected with through the filter bag surface, and strike off the sediment bits that will strike off from the brush hair through the scraper blade, and extend the inclined plane of scraper blade and fall in the inside of piece collecting vat, thereby make the sediment bits that are infected with in the filter bag after collecting still less, thereby partial sediment bits and the separation effect of filter bag are better, have improved the rate of utilization to a certain extent;

2. the utility model discloses a bolt is convenient for dismantle roof and curb plate from the backup pad, then the bottom of manual grasping scraper blade to upper left position removes the scraper blade, thereby makes draw-in groove on the scraper blade and the fixture block separation in the backup pad, is convenient for dismantle the scraper blade, thereby makes cutting fluid filter equipment more simple to the dismantlement and the installation of sediment bits collection assembly, is convenient for clear up it, thereby has reduced the degree of difficulty of clearance, has improved the work efficiency of clearance.

3. The utility model discloses a cutting fluid temperature regulating unit of installation can guarantee below 5um with the cutting fluid inner particle diameter after retrieving, and through inhibiting the bacterial growth after the cooling, prolongs the cutting fluid shelf life, and microthermal cutting fluid more is suitable for the machining and uses, and the cooling effect is good, and work piece machining precision is better, prolongs the cutter rate of utilization by a wide margin.

Drawings

Fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a partial perspective view of the present invention;

FIG. 3 is a schematic view of a partial structure of the present invention;

FIG. 4 is an enlarged view of the present invention A;

fig. 5 is an internal structure view of the cutting fluid temperature adjusting unit (18) according to the present invention.

In the figure: 1. a support frame; 2. a support plate; 3. putting the filter bag into a drum; 4. a filter bag take-up drum; 5. a first guide roller; 6. a second guide roller; 7. rotating the rod; 8. brushing; 9. a top plate; 10. a side plate; 11. A debris collection trough; 12. a sloping plate; 13. a discharge hopper; 14. a liquid collection tank; 15. a squeegee; 16. a card slot; 17. a clamping block; 21. an electrical control system; 22. a room temperature probe; 23. an exhaust valve; 24. a filter tank A; 25. converting a ball valve; 26. a transfer box; 27. a circulation pump; 28. a compressor; 29. a compressor temperature probe; 30. mounting a plate; 31. a fan; 32. a condenser; 33. a water gap; 34. an inlet temperature probe; 35. a pressure gauge; 36. a heat exchanger; 37. a filter tank B; 38. a jam sensor; 39. a pulley; 40. an electrical interface.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, a cutting fluid filtering integrated device comprises a support frame 1, wherein two ends of the top of the support frame 1 are respectively provided with a support plate 2, the top end of one side adjacent to two groups of support plates 2 is rotatably connected with a filter bag placing drum 3, the bottom of the filter bag placing drum 3 is rotatably connected with a filter bag winding drum 4, two sides of one end of two groups of support plates 2 are respectively rotatably connected with a first guide roller 5 and a second guide roller 6, a rotating rod 7 is arranged below the second guide roller 6, the outer side of the rotating rod 7 is uniformly provided with a plurality of groups of bristles 8, one side of the rotating rod 7 far away from the filter bag placing drum 3 is uniformly provided with a plurality of groups of scraping plates 15, one side of the bottom of each scraping plate 15 is provided with a clamping groove 16, one side of one side adjacent to two groups of support plates 2 far away from the filter bag placing, the bottom of the adjacent one side of two sets of backup pads 2 and the one side of keeping away from swash plate 12 are provided with out hopper 13, the bottom of going out hopper (13) is provided with liquid collecting groove (14), there is cutting fluid temperature adjusting unit (18) one side of collecting groove (14), and the top of dwang 7 and scraper blade 15 is provided with roof 9, and one side of roof 9 is provided with curb plate 10.

In this embodiment, the top of two adjacent ends of the two sets of supporting plates 2 are provided with baffles, the right baffle is located on the left side of the inclined plate 12 and the bristles 8, and the right baffle is located on the left bottom end of the filter bag winding drum 4.

Please refer to fig. 1 and 2 heavily, the top of roof 9 is provided with the fixed plate, and the top of roof 9 can be dismantled with backup pad 2 and be connected through mutually supporting of fixed plate and bolt, roof 9 constitutes "L" type structure with curb plate 10, one side that the discharge hopper 13 was kept away from to swash plate 12 is provided with the slag notch, and the below of slag notch is provided with piece collecting vat 11, through mutually supporting of fixed plate and bolt, make the top of roof 9 can be dismantled with backup pad 2 and be connected, and also adopt the bolt to fix between roof 9 and the curb plate 10, thereby convenient to detach, the clearance for the later stage has reduced the degree of difficulty, and the piece that is convenient for strike off through the slag notch that sets up falls to the inside of piece 11 through the slag notch, thereby the degree of difficulty of collecting vat.

Please refer to fig. 1, 2, 3 and 4, the number of the scraping plates 15 is three, the scraping plates 15 are all detachably connected with the supporting plate 2 through the mutual matching of the clamping blocks 17 and the clamping grooves 16, the three groups of the scraping plates 15 and the inclined plate 12 are all inclined downwards clockwise, the inclined angle of the scraping plates 15 and the inclined plate 12 is 35 degrees, the bottom of the discharging hopper 13 is provided with a liquid collecting tank 14, and the scraping plates 15 are moved to the upper left position, so that the clamping grooves 16 of the scraping plates 15 are separated from the clamping blocks 17 on the supporting plate 2, the scraping plates 15 are convenient to detach, the cutting liquid filtering device can detach and install the slag and scrap collecting assembly more simply, the cutting liquid filtering device can clean the slag and scrap collecting assembly more conveniently, the cleaning difficulty is reduced, and the cleaning work.

Please refer to fig. 1, the two ends of the first guide roller 5 and the second guide roller 6 are provided with bearing seats, and the bearing seats are provided with bearings, the two ends of the first guide roller 5 and the second guide roller 6 are respectively connected with the support plate 2 by the mutual matching of the bearing seats and the bearings, one end of the filter bag winding drum 4 is penetrated to the bottom side of one end of the support plate 2, one end of the filter bag winding drum 4 is provided with a driving motor, one end of the rotating rod 7 is provided with a rotating shaft penetrated to one side of one end of the support plate 2, the rotating rod 7 is provided with a motor by the rotating shaft, and the first guide roller 5 and the second guide roller 6 are connected with the support plate 2 by the mutual matching of the bearing seats and the bearings, so that the rotation of the filter bag is more labor-saving, the rotation effect is better, the filter bag is conveniently supported, the winding direction of the, and the driving motor and the motor play a role in powering the rotating shaft, the rotating rod 7 and the filter bag winding drum 4 under the action of electric power, so that the working efficiency is improved.

Please refer to fig. 5, a temperature adjusting unit (18) of the cutting fluid is disposed below the discharge hopper 13, and the temperature adjusting unit (18) of the cutting fluid includes an electrical control system 21, which can monitor the operation status of the whole system, and can monitor the fault, the temperature of the cutting fluid, the operation time, etc. in real time. The operation mode of the whole system can be set, for example, the temperature can be adjusted according to the room temperature or the upper and lower limits of the given temperature or adjusted at constant temperature, or the M code can be operated manually or remotely by a client, and the operation signal is controlled through the electrical interface 40.

Referring to fig. 5, the bottom of the cutting fluid temperature adjusting unit (18) is installed with a roller 39, which can be moved and adjusted according to actual requirements, thereby increasing the flexibility of the system.

Please refer to fig. 5, a filter tank a (24), a filter tank B (37), a switching ball valve (25) and a blockage sensor (38) are installed in the cutting fluid temperature adjusting unit (18), the switching ball valve (25) can select the filter tank a (24) or the filter tank B (37) currently used, for example, the filter tank a (24) is currently used, the blockage sensor (38) sends a blockage signal to indicate that the filter bag in the filter tank a (24) is blocked, the switching ball valve (25) can be operated to switch to the filter tank B (37) for working, and the filter bag in the filter tank a (24) can be replaced without stopping the machine. After being filtered by the filter tank, the impurity particles contained in the cutting fluid are not more than 5um (micrometer).

Referring to fig. 5, the temperature adjustment unit (18) is installed with a room temperature probe (22), a compressor temperature probe (29), and an inlet temperature probe (34), which can display the temperature change of each part in real time.

Please refer to fig. 5, the compressor (28), the condenser (32), the fan (21) and the heat exchanger (36), wherein two sets of pipe fittings are arranged in the heat exchanger (36), one set is a refrigerant pipe, the other set is a water pipe, after the system is operated, the refrigerant is cooled by the compressor (28), the condenser (32) and the fan (21) and then enters the heat exchanger (36) through the refrigerant pipe, so that the temperature of the heat exchanger is reduced rapidly, and when the cooling liquid is sent into the heat exchanger (36) by the circulating pump (27) through the filter tank, the cooling liquid is discharged after being cooled rapidly.

The working principle is as follows: when the cutting fluid filtering device is used, a power supply and a control wire are inserted into the electrical interface 40 by a client, operation parameters, an operation mode and the like are set on a control screen in the electrical control system 21, a starting signal is input, the cutting fluid to be filtered is guided to the top of the filtering bag between the first guide roller 5 and the second guide roller 6, the cutting fluid is filtered by the filtering bag, and after the section of filtering bag is used for a period of time (part of oil bodies of the cutting fluid in the filtering process can block filtering holes of the filtering bag, and the using time of the section of filtering bag is judged according to actual conditions), the output end of the driving motor drives the filtering bag winding drum 4 to drive the filtering bag to wind and contract, so that the filtering bag sequentially passes through the bottom of the first guide roller 5 and the top of the second guide roller 6 and winds to the position of the filtering bag winding drum 4 (meanwhile, both ends of the filtering bag winding drum, make and cross filter bag and put reel 3 and increased pivoted frictional force when the pivoted, thereby make it can only rotate under the effect of external force driving motor, the output of motor drives pivot and dwang 7 simultaneously and rotates, thereby it rotates to drive the brush hair 8 in its outside, and strike off the sediment bits that cross the filter bag top and be infected with, brush hair 8 rotates to one side of scraper blade 15 and contacts with scraper blade 15 simultaneously, thereby utilize the left side of scraper blade 15 to strike off the sediment matter on the brush hair 8, and make the sediment bits of striking off fall in the inside of piece collecting vat 11 through scraper blade 15, the cutting fluid after the filtration falls to the inside of liquid collecting vat 14 through going out hopper 13 simultaneously, cutting fluid temperature regulating unit (18) is from the inside suction cutting fluid of liquid collecting vat 14, carry out fine filtration and cooling, thereby the rate of utilization of cutting fluid has been improved.

Clean cutting fluid flows into the liquid collecting vat, and through cutting fluid temperature regulating unit cooling, fine filtration use again to make the cutting fluid after retrieving clean, the free from impurity, and inhibit bacterial growth after the cooling, the extension cutting fluid shelf life, and microthermal cutting fluid more is suitable for the machining and uses.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. The utility model provides a cutting fluid filters integrated device, includes support frame (1), filter tank A (24) and filter tank B, its characterized in that: the novel multifunctional combined type cleaning machine is characterized in that supporting plates (2) are arranged at two ends of the top of the supporting frame (1), two groups of supporting plates (2) are connected with a filter bag placing drum (3) in a rotating mode at the top end of one adjacent side, the filter bag placing drum (3) is connected with a filter bag receiving drum (4) in a rotating mode at the bottom of the filter bag placing drum (3), two groups of supporting plates (2) are connected with a first guide roller (5) and a second guide roller (6) in a rotating mode at two sides of one end respectively, a rotating rod (7) is arranged below the second guide roller (6), multiple groups of brush hairs (8) are evenly arranged on the outer side of the rotating rod (7), multiple groups of scraping plates (15) are evenly arranged on one side, away from the filter bag placing drum (3), of the rotating rod (7) is far away from the filter bag placing drum (3), two sets of the bottom of the adjacent one end of backup pad (2) and keep away from the one end of crossing filter bag and putting reel (3) are provided with swash plate (12), and are two sets of the bottom of the adjacent one side of backup pad (2) and the one side of keeping away from swash plate (12) are provided with out hopper (13), the bottom of going out hopper (13) is provided with liquid collecting vat (14), there is cutting fluid temperature regulating unit (18) one side of collecting vat (14), the top of dwang (7) and scraper blade (15) is provided with roof (9), one side of roof (9) is provided with curb plate (10).

2. The cutting fluid filtering integrated device according to claim 1, wherein: the top of roof (9) is provided with the fixed plate, and the top of roof (9) through mutually supporting of fixed plate and bolt can dismantle with backup pad (2) and be connected, roof (9) and curb plate (10) constitute "L" type structure.

3. The cutting fluid filtering integrated device according to claim 1, wherein: one side that hopper (13) were kept away from in swash plate (12) is provided with the slag notch, and the below of slag notch is provided with piece collecting vat (11).

4. The cutting fluid filtering integrated device according to claim 1, wherein: the number of the scraping plates (15) is three, and the scraping plates (15) are detachably connected with the supporting plate (2) through the mutual matching of the clamping blocks (17) and the clamping grooves (16).

5. The cutting fluid filtering integrated device according to claim 4, wherein: the three groups of the scraping plates (15) and the inclined plates (12) are all inclined downwards clockwise, the inclined angles of the scraping plates (15) and the inclined plates (12) are 35 degrees, and the bottom of the discharge hopper (13) is provided with a liquid collecting tank (14).

6. The cutting fluid filtering integrated device according to claim 1, wherein: the both ends of first guide roll (5) and second guide roll (6) all are provided with the bearing frame, and the inside of bearing frame all is provided with the bearing, the both ends of first guide roll (5) and second guide roll (6) all are connected with backup pad (2) rotation through mutually supporting of bearing frame and bearing respectively.

7. The cutting fluid filtering integrated device according to claim 1, wherein: the one end of crossing filter bag winding drum (4) runs through to the bottom side of backup pad (2) one end, and crosses the one end of filter bag winding drum (4) and install driving motor, the one end of dwang (7) is provided with and runs through to backup pad (2) one side pivot, the motor is installed through the pivot in dwang (7).

8. The cutting fluid filtering integrated device according to claim 1, wherein: cutting fluid temperature regulating unit (18), internally mounted has circulating pump (27), filter jar A (24) and filter jar B (37) are connected to circulating pump (27) one side, heat exchanger (36) is connected to the filter jar other end, heat exchanger (36) other end is connected with compressor (28), condenser (32), four sets of pulleys (39) are evenly arranged to cutting fluid temperature regulating unit bottom.