CN213258044U

CN213258044U - Riveting soldering tin all-in-one

Info

Publication number: CN213258044U
Application number: CN202021885563.0U
Authority: CN
Inventors: 孙寀; 胡家华
Original assignee: Shenzhen Minjiajie Automation Technology Co ltd
Current assignee: Shenzhen Minjiajie Automation Technology Co ltd
Priority date: 2020-09-01
Filing date: 2020-09-01
Publication date: 2021-05-25
Anticipated expiration: 2030-09-01

Abstract

A riveting and tin soldering integrated machine comprises a riveting mechanism, a tin soldering mechanism, a carrier and a flow channel, wherein when a product carried by the carrier is conveyed to one side, the product is processed by the riveting mechanism and the tin soldering mechanism in sequence; the riveting mechanism comprises a hydraulic cylinder, a first lifting cylinder and a riveting unit, the riveting unit comprises an upper blade and a lower blade, the first lifting cylinder drives the lower blade to move upwards and enables a product in the corresponding clamp to be placed on the lower blade, and the hydraulic cylinder drives the upper blade to move downwards and to be in clamping fit with the lower blade; the tin soldering mechanism comprises a cross sliding table module, a second lifting cylinder and a welding unit, the welding unit comprises a tin soldering head assembly and a tin soldering cushion block, the second lifting cylinder drives the tin soldering cushion block to move upwards and enables products in the corresponding fixture to be placed on the tin soldering cushion block, the cross sliding table module drives all the tin soldering head assemblies to lift upwards and downwards and move left and right and conducts tin soldering processing on the products placed on the tin soldering cushion block. The utility model discloses soldering tin and integrative setting of riveting have not only saved installation space, and machining efficiency is high moreover.

Description

Riveting soldering tin all-in-one

Technical Field

The utility model relates to a riveting and welding process equipment field, concretely relates to riveting soldering tin all-in-one.

Background

In the field of part processing, it is generally necessary to perform processing on parts by using a plurality of processing steps, such as riveting, soldering, and the like. In the conventional processing field, these mechanisms are usually separately provided, and have a separate riveting machine and a separate soldering machine. In production, some parts need riveting and soldering, for example, riveting and soldering are needed between terminals, and the split processing mode is not only unfavorable for processing products, and has complex processes, and repeated feeding and discharging operations are needed, so that the production efficiency is low; and the floor space of the equipment which is separately arranged is large, which is not beneficial to the development of the industry.

SUMMERY OF THE UTILITY MODEL

Based on this, the utility model provides a riveting soldering tin all-in-one to solve prior art and can't rivet and tin soldering processing to the product simultaneously, the process is loaded down with trivial details, thereby leads to the technical problem that production efficiency is low.

In order to achieve the above object, the utility model provides a riveting soldering tin all-in-one, including riveting mechanism, soldering tin mechanism, carrier and runner, wherein:

the carrier is arranged on the runner and driven by the runner to do linear reciprocating motion, at least one clamp used for bearing and clamping a product is arranged on the carrier, and the riveting mechanism and the soldering mechanism sequentially process the product when the product borne by the carrier is conveyed to one side;

the riveting mechanism comprises a hydraulic cylinder, a first lifting cylinder and riveting units, the number of the riveting units is the same as that of the clamps, the riveting units correspond to the clamps one by one, each riveting unit comprises an upper blade and a lower blade, the upper blade is located above the runner, the lower blade is located below the runner, the first lifting cylinder is used for driving the lower blade to move upwards and enabling products in the corresponding clamps to be placed on the lower blade, and the hydraulic cylinder is used for driving the upper blade to move downwards and to be in clamping fit with the lower blade so as to rivet the products;

the soldering tin mechanism includes cross slip table module, second lift cylinder to and the welding unit with the same and one-to-one of anchor clamps quantity, the welding unit is including being located the soldering tin head subassembly of runner top with be located the soldering tin cushion of runner below, second lift cylinder is used for the drive the soldering tin cushion upward movement makes the product in corresponding anchor clamps shelve on the soldering tin cushion, cross slip table module is used for driving all the soldering tin head subassembly oscilaltion and remove about and shelve and be in product on the soldering tin cushion carries out tin welding process.

As a further preferred technical scheme of the utility model, the runner includes the runner bottom plate, sets up runner slide rail on the runner bottom plate, and set up two synchronizing wheels that the both ends of runner slide rail are connected through the hold-in range, one of them the synchronizing wheel still is connected with carrier driving motor, be equipped with the slider on the runner slide rail, the carrier is fixed to be set up on the slider, the bottom of carrier be equipped with the connecting piece that the hold-in range is connected, carrier driving motor drives rather than the synchronizing wheel rotation of being connected, thereby drives the hold-in range is two rotate on the synchronizing wheel, and then pass through the connecting piece drives the carrier is followed the runner slide rail motion.

As a further preferred technical solution of the present invention, the riveting mechanism further comprises a vertical frame, wherein a mounting hole is provided on the runner bottom plate, the vertical frame is disposed in the mounting hole, a transverse support plate is provided in the vertical frame, and the transverse support plate is flush with the runner bottom plate;

the hydraulic cylinder is fixedly arranged on the upper part of the top frame of the vertical frame, a bridging plate is arranged between the top frame and the transverse moving support plate in the vertical frame, an output shaft of the hydraulic cylinder downwards penetrates through the top frame of the vertical frame and is connected with the bridging plate, and all the upper blades are fixedly arranged on the bridging plate, so that the hydraulic cylinder drives all the upper blades to synchronously lift;

the first lifting cylinders are fixedly arranged at the bottom of the transverse traversing supporting plate, an output shaft of each first lifting cylinder upwards penetrates through the transverse traversing supporting plate and is connected with a lower blade mounting block, the lower blades are mounted at the top of the lower blade mounting block, each lower blade corresponds to one first lifting cylinder, and each first lifting cylinder drives the corresponding lower blade to perform lifting motion.

As a further preferable technical solution of the present invention, the bridging plate is provided with upper blade mounting blocks corresponding to the upper blades one to one, and each upper blade is fixedly mounted on the bridging plate through the corresponding upper blade mounting block;

the top of the upper blade mounting block is fixedly connected with the bridging plate, a vertical clamping groove is formed in the upper blade mounting block, a convex block matched with the clamping groove is arranged at the top of the upper blade, the convex block of the upper blade is installed from the lower end of the clamping groove, a riveting prepressing piece is further arranged on the upper blade mounting block, the convex block of the upper blade is pressed in the clamping groove in a pressing mode, and the riveting prepressing piece is fixedly connected with the upper blade mounting block through screws, so that the upper blade is connected with the upper blade mounting block in a locking mode.

As a further preferable technical solution of the present invention, the riveting mechanism further includes a pin corresponding to the lower blade one to one, and a first pushing cylinder for pushing the pin to move on the surface of the transversely-moving support plate; the lower blade is provided with a transverse bolt hole, when the lower blade rises to the position, the bottom of the bolt hole is flush with the surface of the transverse traversing supporting plate, the first pushing cylinder is used for driving the bolt to be inserted into the bolt hole, so that in the riveting process, the bolt and the transverse traversing supporting plate support the lower blade to bear the impact force generated by the upper blade.

As a further preferred technical scheme of the utility model, riveting mechanism is still including fixed the setting the third lift cylinder of vertical frame bottom, the output shaft of third lift cylinder upwards passes horizontal sideslip backup pad is connected with the locating pin, the top of carrier be equipped with locating pin complex locating hole, third lift cylinder is used for driving the locating pin goes up and down and inserts in the locating hole.

As a further preferred technical scheme of the utility model, the cross sliding table module comprises a transverse moving support plate, a transverse sliding rail, a vertical sliding rail, a lifting driving motor and a transverse moving driving cylinder;

the transverse sliding rail and the transverse moving driving cylinder are respectively and fixedly arranged on the transverse moving support plate, and an output shaft of the transverse moving driving cylinder is fixedly connected with a transverse moving sliding block arranged on the transverse sliding rail so as to push the transverse moving sliding block to transversely move;

the transverse sliding block is connected with a lifting support plate, the vertical sliding rail is arranged on the lifting support plate, the transverse sliding rail and the vertical sliding rail are crossed, the lifting driving motor is fixedly arranged at the top of the lifting support plate, an output shaft of the lifting driving motor is connected with a lead screw, and the lead screw is connected with a lifting sliding block arranged on the vertical sliding rail, so that the lifting driving motor drives the lifting sliding block to vertically move through the lead screw;

the lifting slide block is connected with a mounting plate, and the soldering tin head assemblies are all fixedly arranged on the mounting plate.

As the utility model discloses a further preferred technical scheme, soldering tin mechanism is still including fixing second push cylinder in the sideslip backup pad, the output shaft orientation of second push cylinder the below of mounting panel, the output shaft of second push cylinder has clean groove, second push cylinder is used for driving the clean groove removes all the below of soldering tin head subassembly, so that the soldering tin that drops when soldering tin head subassembly does not weld falls into in the clean groove.

The utility model discloses a riveting soldering tin all-in-one through adopting above-mentioned technical scheme, can reach following beneficial effect:

1) the soldering tin and the riveting are integrally arranged, so that the mounting space is saved, and the processing efficiency is high;

2) a plurality of products borne by the carrier can be processed synchronously, namely, the processing efficiency is high;

3) the product is conveyed through the flow channel, so that the material taking and placing are convenient, and the assembly line operation is convenient to realize.

Drawings

The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.

FIG. 1 is a schematic structural view of an example of a riveting and soldering apparatus;

FIG. 2 is a schematic structural view of an example provided by the flow channel;

FIG. 3 is a schematic diagram of an example of a carrier;

FIG. 4 is a schematic structural view of an example provided by the riveting mechanism;

fig. 5 is a schematic structural diagram of an example provided by the soldering mechanism.

In the figure: 100. the riveting mechanism comprises a riveting mechanism, 101, a hydraulic cylinder, 102, a bridging plate, 103, an upper blade mounting block, 104, a riveting prepressing piece, 105, an upper blade, 106, a lower blade, 107, a lower blade mounting block, 108, a bolt, 109, a positioning pin, 110, a vertical frame, 111, a first pushing cylinder, 112, a third lifting cylinder, 113 and a first lifting cylinder;

200. the device comprises a soldering mechanism, 201, a lifting driving motor, 202, a mounting plate, 203, a soldering tin head assembly, 204, a tin conveying adjusting assembly, 205, a cleaning groove, 206, a second pushing cylinder, 207, a transverse moving supporting plate, 208, a transverse moving driving cylinder, 209, a lifting supporting plate, 210 and a soldering tin cushion block;

300. the device comprises a carrier 301, a clamp 400, a flow channel 401, a flow channel bottom plate 402, a flow channel slide rail 403, a synchronous wheel 404, a carrier driving motor 405 and a synchronous belt.

The purpose of the present invention is to provide a novel and improved method and apparatus for operating a computer.

Detailed Description

The present invention will be further described with reference to the accompanying drawings and the detailed description. In the preferred embodiments, the terms "upper", "lower", "left", "right", "middle" and "a" are used for the sake of clarity only, and are not intended to limit the scope of the invention, its relative relationship between the terms and their derivatives, and the scope of the invention should be understood as being limited by the claims.

The riveting and soldering all-in-one machine shown in fig. 1 to 5 comprises a riveting mechanism 100, a soldering mechanism 200, a carrier 300 and a runner 400, wherein:

the carrier 300 is mounted on the runner 400 and driven by the runner 400 to perform linear reciprocating motion, at least one clamp 301 for bearing and clamping a product is arranged on the carrier 300, when the product borne by the carrier 300 is conveyed to one side, the riveting mechanism 100 and the soldering tin mechanism 200 sequentially process the product, namely, one flowing side is a material loading position, the other side is a material unloading position, and the middle is a riveting station and a soldering tin station sequentially, after the product is loaded at the material loading position, when the product borne by the carrier 300 moves towards the material unloading position, riveting processing is firstly performed at the riveting mechanism 100 position of the riveting station, then soldering welding processing is performed at the soldering tin mechanism 200 position of the soldering tin station, finally, the processed product is unloaded at the material unloading position, and the unloaded tool 300 is returned to the material loading position to perform next processing so as to circulate;

the riveting mechanism 100 comprises hydraulic cylinders 101, first lifting cylinders 113 and riveting units which are the same in number as the clamps 301 and correspond to the clamps 301 one by one, each riveting unit comprises an upper blade 105 positioned above the flow channel 400 and a lower blade 106 positioned below the flow channel 400, each first lifting cylinder 113 is used for driving the corresponding lower blade 106 to move upwards and enabling a product in the corresponding clamp 301 to be placed on the corresponding lower blade 106, and each hydraulic cylinder 101 is used for driving the corresponding upper blade 105 to move downwards and to be in clamping fit with the corresponding lower blade 106 so as to rivet the product;

the soldering tin mechanism 200 comprises a cross sliding table module, a second lifting cylinder and welding units which correspond to the fixtures 301 in the same number one by one, the welding units comprise soldering tin head assemblies 203 positioned above the flow channel 400 and soldering tin cushion blocks 210 positioned below the flow channel 400, the second lifting cylinder is used for driving the soldering tin cushion blocks 210 to move upwards and make products in the corresponding fixtures 301 placed on the soldering tin cushion blocks 210, the cross sliding table module is used for driving all the soldering tin head assemblies 203 to lift up and down, move left and right and perform soldering processing on the products placed on the soldering tin cushion blocks 210, a tin feeding adjusting assembly 204 can be further connected below each soldering tin head assembly 203, the tin feeding adjusting assembly 204 is used for adjusting the tin outlet angle and speed of the soldering tin head assemblies 203, and the soldering tin head assemblies 203 and the tin feeding adjusting assembly 204 belong to the prior art, and will not be described in detail herein.

In the embodiment shown in fig. 1 to 5, the number of the clamps 301 on the carrier 300 is three, the riveting mechanism 100 is correspondingly provided with three sets of riveting units, and the soldering mechanism 200 is correspondingly provided with three sets of welding units, that is, the carrier 300 bears 3 products at a time and simultaneously transports in the flow channel 400, the riveting mechanism 100 can simultaneously rivet 3 products, and the soldering mechanism 200 can simultaneously perform soldering and welding on 3 products. Of course, according to actual requirements, the number of the clamps 301 on the carrier 300 can be selected to be other, and the riveting units and the welding units are respectively consistent with the number of the clamps 301 and are in one-to-one correspondence with the clamps.

Runner 400 includes runner bottom plate 401, sets up runner slide rail 402 on runner bottom plate 401, and sets up two synchronizing wheels 403 that the both ends of runner slide rail 402 and connect through hold-in range 405, one of them synchronizing wheel 403 still is connected with carrier 300 driving motor 404, be equipped with the slider on runner slide rail 402, carrier 300 is fixed to be set up on the slider, the bottom of carrier 300 be equipped with the connecting piece that hold-in range 405 is connected, carrier 300 driving motor 404 drives rather than the synchronizing wheel 403 rotation of being connected, thereby drives hold-in range 405 is two rotate on the synchronizing wheel 403, and then pass through the connecting piece drives carrier 300 is followed runner slide rail 402 moves.

The riveting mechanism 100 further comprises a vertical frame 110, wherein an installation hole is formed in the runner bottom plate 401, the vertical frame 110 is arranged in the installation hole, a transverse traversing supporting plate 207 is arranged in the vertical frame 110, and the transverse traversing supporting plate 207 is flush with the runner bottom plate 401;

the hydraulic cylinder 101 is fixedly arranged on the upper part of the top frame of the vertical frame 110, a bridging plate 102 is arranged between the top frame and the transverse traversing supporting plate 207 in the vertical frame 110, an output shaft of the hydraulic cylinder 101 downwards passes through the top frame of the vertical frame 110 and is connected with the bridging plate 102, and all the upper blades 105 are fixedly arranged on the bridging plate 102, so that the hydraulic cylinder 101 drives all the upper blades 105 to synchronously move up and down;

the first lifting cylinder 113 is fixedly arranged at the bottom of the transverse traversing supporting plate 207, an output shaft of the first lifting cylinder 113 upwards passes through the transverse traversing supporting plate 207 and is connected with a lower blade mounting block 107, the lower blades 106 are mounted at the top of the lower blade mounting block 107, each lower blade 106 corresponds to one first lifting cylinder 113, and each first lifting cylinder 113 drives the corresponding lower blade 106 to perform lifting movement.

In a specific implementation, the bridge plate 102 is provided with upper blade mounting blocks 103 corresponding to the upper blades 105 one by one, and each upper blade 105 is fixedly mounted on the bridge plate 102 through the corresponding upper blade mounting block 103;

the top of the upper blade mounting block 103 is fixedly connected with the bridge plate 102, a vertical clamping groove is formed in the upper blade mounting block 103, a convex block matched with the clamping groove is arranged at the top of the upper blade 105, the convex block of the upper blade 105 is installed from the lower end of the clamping groove, a riveting pre-pressing piece 104 for pressing the convex block of the upper blade 105 in the clamping groove is further arranged on the upper blade mounting block 103, and the riveting pre-pressing piece 104 is fixedly connected with the upper blade mounting block 103 through screws, so that the upper blade 105 is in locking connection with the upper blade mounting block 103.

In another specific implementation, the riveting mechanism 100 further comprises pins 108 corresponding to the lower blades 106 one to one, and a first pushing cylinder 111 for pushing the pins 108 to move on the surface of the transverse traverse supporting plate 207; the lower blade 106 is provided with a transverse pin 108 hole, when the lower blade 106 is lifted to a proper position, the bottom of the pin 108 hole is flush with the surface of the transverse traverse support plate 207, and the first pushing cylinder 111 is used for driving the pin 108 to be inserted into the pin 108 hole, so that in the riveting process, the pin 108 and the transverse traverse support plate 207 support the lower blade 106 to bear the impact force generated by the upper blade 105.

Preferably, the riveting mechanism 100 further includes a third lifting cylinder 112 fixedly disposed at the bottom of the vertical frame 110, an output shaft of the third lifting cylinder 112 upwardly passes through the transverse support plate 207 and is connected with the positioning pin 109, a positioning hole matched with the positioning pin 109 is disposed at the top of the carrier 300, and the third lifting cylinder 112 is used for driving the positioning pin 109 to lift and insert into the positioning hole, so that in the riveting process, due to large impact force, the carrier 300 cannot move due to the impact force and the riveting positioning is accurate due to the matching of the positioning pin 109 and the positioning hole.

In specific implementation, the cross sliding table module comprises a transverse moving support plate 207, a transverse sliding rail, a vertical sliding rail, a lifting drive motor 201 and a transverse moving drive cylinder 208;

the transverse slide rail and the transverse moving driving cylinder 208 are respectively and fixedly arranged on the transverse moving support plate 207, and an output shaft of the transverse moving driving cylinder 208 is fixedly connected with a transverse moving slide block arranged on the transverse slide rail so as to push the transverse moving slide block to transversely move;

the transverse sliding block is connected with a lifting support plate 209, the vertical sliding rail is arranged on the lifting support plate 209, the transverse sliding rail and the vertical sliding rail are crossed, the lifting drive motor 201 is fixedly arranged at the top of the lifting support plate 209, an output shaft of the lifting drive motor 201 is connected with a lead screw, and the lead screw is connected with a lifting slide block arranged on the vertical sliding rail, so that the lifting drive motor 201 drives the lifting slide block to vertically move through the lead screw;

the lifting slider is connected with a mounting plate 202, and all the soldering tin head assemblies 203 are fixedly arranged on the mounting plate 202.

Further preferably, the soldering mechanism 200 further includes a second pushing cylinder 206 fixed on the traverse support plate 207, an output shaft of the second pushing cylinder 206 faces below the mounting plate 202, an output shaft of the second pushing cylinder 206 is connected to a cleaning slot 205, and the second pushing cylinder 206 is configured to drive the cleaning slot 205 to move below all the soldering tin head assemblies 203, so that the soldering tin dropped when the soldering tin head assemblies 203 are not soldered falls into the cleaning slot 205.

The riveting and tin-soldering integrated machine of the utility model has the advantages that the tin soldering function and the riveting function are integrated, thereby not only saving the installation space, but also realizing the assembly line type operation and having high processing efficiency; a plurality of products carried on the carrier 300 can be processed synchronously, i.e. the processing efficiency is high; the product is conveyed through the flow channel, so that the material taking and placing are convenient, and the assembly line operation is convenient to realize.

Although specific embodiments of the present invention have been described above, it will be appreciated by those skilled in the art that these are merely examples and that many changes and modifications may be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims.

Claims

1. The utility model provides a riveting soldering tin all-in-one which characterized in that, includes riveting mechanism, soldering tin mechanism, carrier and runner, wherein:

2. The all-in-one riveting and soldering machine as claimed in claim 1, wherein the runner comprises a runner base plate, a runner slide rail arranged on the runner base plate, and two synchronizing wheels arranged at two ends of the runner slide rail and connected through a synchronizing belt, wherein one of the synchronizing wheels is further connected with a carrier driving motor, a slider is arranged on the runner slide rail, the carrier is fixedly arranged on the slider, a connecting piece connected with the synchronizing belt is arranged at the bottom of the carrier, the carrier driving motor drives the synchronizing wheel connected with the carrier to rotate, so that the synchronizing belt is driven to rotate on the two synchronizing wheels, and the carrier is driven to move along the runner slide rail through the connecting piece.

3. The riveting and soldering integrated machine according to claim 2, wherein the riveting mechanism further comprises a vertical frame, a mounting hole is formed in the runner bottom plate, the vertical frame is arranged in the mounting hole, a transverse traversing support plate is arranged in the vertical frame, and the transverse traversing support plate is flush with the runner bottom plate;

4. The riveting and soldering integrated machine according to claim 3, wherein upper blade mounting blocks corresponding to the upper blades one to one are arranged on the bridging plate, and each upper blade is fixedly mounted on the bridging plate through the corresponding upper blade mounting block;

5. The all-in-one riveting and soldering machine as claimed in claim 3, wherein the riveting mechanism further comprises pins corresponding to the lower blades one by one, and a first pushing cylinder for pushing the pins to move on the surface of the transverse traversing supporting plate; the lower blade is provided with a transverse bolt hole, when the lower blade rises to the position, the bottom of the bolt hole is flush with the surface of the transverse traversing supporting plate, the first pushing cylinder is used for driving the bolt to be inserted into the bolt hole, so that in the riveting process, the bolt and the transverse traversing supporting plate support the lower blade to bear the impact force generated by the upper blade.

6. The riveting and soldering integrated machine according to claim 3, wherein the riveting mechanism further comprises a third lifting cylinder fixedly arranged at the bottom of the vertical frame, an output shaft of the third lifting cylinder penetrates upwards through the transverse traversing supporting plate and is connected with a positioning pin, a positioning hole matched with the positioning pin is formed in the top of the carrier, and the third lifting cylinder is used for driving the positioning pin to lift and insert into the positioning hole.

7. The riveting and soldering integrated machine according to claim 1, wherein the cross sliding table module comprises a transverse moving support plate, a transverse sliding rail, a vertical sliding rail, a lifting drive motor and a transverse moving drive cylinder;

8. The all-in-one riveting and soldering machine as claimed in claim 7, wherein the soldering mechanism further comprises a second pushing cylinder fixed on the transverse support plate, an output shaft of the second pushing cylinder faces to the lower side of the mounting plate, an output shaft of the second pushing cylinder is connected with a cleaning groove, and the second pushing cylinder is used for driving the cleaning groove to move to the lower side of all the soldering tin head assemblies, so that the soldering tin dropped when the soldering tin head assemblies are not welded falls into the cleaning groove.