CN213232642U - Twelve-layer gauze jacquard fabric and air conditioning quilt - Google Patents

Twelve-layer gauze jacquard fabric and air conditioning quilt Download PDF

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Publication number
CN213232642U
CN213232642U CN202020926367.7U CN202020926367U CN213232642U CN 213232642 U CN213232642 U CN 213232642U CN 202020926367 U CN202020926367 U CN 202020926367U CN 213232642 U CN213232642 U CN 213232642U
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layer
gauze
twelve
gauze layer
layers
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李建全
周威
任森芳
周桂丰
彭赐贵
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Shenzhen PurCotton Technology Co Ltd
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Shenzhen PurCotton Technology Co Ltd
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Abstract

The utility model discloses a twelve-layer gauze jacquard fabric and air-conditioning quilt, belonging to a fabric, which comprises twelve layers of gauze layer with warp and weft, namely a first layer gauze layer, a second layer gauze layer, a third layer gauze layer, a fourth layer gauze layer, a fifth layer gauze layer, a sixth layer gauze layer, a seventh layer gauze layer, an eighth layer gauze layer, a ninth layer gauze layer, a tenth layer gauze layer and a twelfth layer gauze layer; in twelve layers of gauze layer, the warp yarn of at least one layer of gauze layer interweaves with the weft yarn of other gauze layer to form hanging point; the problem of along with the improvement of surface fabric layer number, if keep original seam mode fixed each layer surface fabric still, can lead to the condition emergence of the easy loose condition in the finished product use because seam part is easily careless to split.

Description

Twelve-layer gauze jacquard fabric and air conditioning quilt
Technical Field
The utility model relates to a surface fabric especially relates to a twelve-layer gauze jacquard fabric, air conditioner quilt.
Background
At present, with the improvement of living standard, the requirements of infants and sensitive skin crowds on home textile direct contact fabrics are higher and higher, the use safety and comfort are particularly emphasized, and the skin-friendly fabrics are accepted by consumers by using cotton materials.
The warmth retention property of the fabric depends on the number of layers of the fabric and the yarn count density of each layer of the fabric, but with the increase of the number of layers of the fabric, if the original sewing mode is still kept for fixing each layer of the fabric, the sewing parts are easy to careless and break, so that the finished product is easy to loosen in the using process, and therefore the warmth retention property of the fabric needs to be improved.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects of the prior art, the utility model provides a twelve-layer gauze jacquard fabric and an air-conditioning quilt, which solve the technical problems.
The utility model provides a technical scheme that its technical problem adopted is:
a twelve-layer gauze jacquard fabric comprises twelve layers of gauze fabric with warps and wefts, namely a first layer of gauze fabric layer, a second layer of gauze fabric layer, a third layer of gauze fabric layer, a fourth layer of gauze fabric layer, a fifth layer of gauze fabric layer, a sixth layer of gauze fabric layer, a seventh layer of gauze fabric layer, an eighth layer of gauze fabric layer, a ninth layer of gauze fabric layer, a tenth layer of gauze fabric layer and a twelfth layer of gauze fabric layer; in twelve gauze layers, the warp yarns of at least one gauze layer are interwoven with the weft yarns of other gauze layers to form hanging points.
By adopting the technical scheme, the mode that the warp yarns and the weft yarns on different layers are interwoven to form hanging points is adopted, the combination tightness between the layers can be greatly increased, and compared with the existing mode of integral sewing, the problems that after the number of layers of gauze is increased, the sewing part is easy to careless and crack, and the finished product is easy to loose in the using process and the like, and is not fastened in the aspect of structure are solved.
Preferably, in any two adjacent gauze layer, the warp yarns of one gauze layer are interwoven with the weft yarns of the other gauze layer to form hanging points.
By adopting the technical scheme, the first gauze layer and the second gauze layer, the second gauze layer and the third gauze layer are interwoven and combined with each other, so that the structural strength of the twelve gauze layers which are tightly combined with each other is achieved.
Preferably, the warp yarns of the nth gauze layer are interwoven with the weft yarns of the (n-1) th gauze layer to form hanging points, wherein n is more than or equal to 2 and less than or equal to 12, and n is a natural number.
By adopting the technical scheme, in the process of weaving the fabric, the twelfth layer of the innermost layer is usually woven to the first layer of the outermost layer by layer, so that the mode of weaving the warp yarns of the previous inner layer to the weft yarns of the next outer layer and forming hanging points is adopted, and the production process can be conformed.
Preferably, the number of weft yarns in the first gauze layer and the number of weft yarns in the twelfth gauze layer are both doubled, and the number of warp yarns in the twelve gauze layers and the number of weft yarns in the second to eleventh gauze layers are both single.
By adopting the technical scheme, the gauze product has relatively sparse fabric due to the particularity of the density structure, so that the relative risks such as combing performance, pilling performance and slippage of the fabric are relatively high, and the pain points of users are thoroughly solved by adopting a double-strand mode.
Preferably, the warp yarn counts of the twelve gauze layer are all the same, and the yarn count is between 20S/1 and 60S/1.
By adopting the technical scheme, the higher the yarn count of the yarn is, the higher the softness of the fabric woven by the yarn is, but the structural strength is lower, and on the contrary, the lower the yarn count of the yarn is, the lower the softness of the fabric woven by the yarn is, but the higher the structural strength is, through past experience and a large number of experiments, the warp with the yarn count of 40S/1 can be selected to have certain structural strength and meet the softness required by most people.
Preferably, the weft yarns of at least two of the second to eleventh gauze layers are low-count and low-twist yarns.
By adopting the technical scheme, because the outer surface layer and the inner lining layer need to take comfort into account, the warps and the wefts of the fabric can not select low count yarns, and the comfort of the second-layer gauze layer to the ninth-layer gauze layer is not considered, so that the multiple layers of gauze layers can be selected to be low count low twist yarns according to actual conditions, and the fluffiness and the heat retention property inside the fabric are enhanced.
Preferably, the yarn count of the weft yarns of the first gauze layer to the sixth gauze layer is gradually reduced from 40S/1 to 10S/1, and the yarn count of the seventh gauze layer to the twelfth gauze layer is gradually increased from 10S/1 to 40S/1.
By adopting the technical scheme, the yarn count of the first gauze layer and the twelfth gauze layer is regularly and gradually reduced towards the middle layer, so that the weaving feasibility is met, and the heat-insulating property of the fabric and the fluffy property of a finished product are mainly met.
Preferably, the yarn count of the weft yarns of the first gauze layer and the twelfth gauze layer is 40S/1, the yarn count of the weft yarns of the second gauze layer and the eleventh gauze layer is 23S/1, the yarn count of the weft yarns of the third gauze layer, the fourth gauze layer, the ninth gauze layer and the tenth gauze layer is 16S/1, and the yarn count of the weft yarns of the fifth gauze layer to the eighth gauze layer is 10S/1.
By adopting the technical scheme, the first layer is a surface layer and is a layer which is in contact with the outside, the twelfth layer is an inner layer and is a layer which is in direct contact with a body, and the warp yarns and the weft yarns of the two layers are selected from the yarns with higher yarn counts as far as possible, so that the woven fabric is finer and smoother, is more skin-friendly and improves the wearing comfort; in addition, the lower the yarn count toward the middle layer, the bulkiness of the middle multi-layer gauze layer can be improved, a stable static air layer is formed, and the effect of keeping warm is achieved.
Preferably, the warp density of twelve layers of gauze layers is between 100 pieces/10 cm and 150 pieces/10 cm; the weft yarn density of the first gauze layer, the second gauze layer, the eleventh gauze layer and the twelfth gauze layer is between 100 pieces/10 cm and 150 pieces/10 cm and is twice of that of the other gauze layers.
By adopting the technical scheme, in the utility model, the warp density of twelve layers of gauze layers is preferably 116/10 cm; the weft density of the first gauze layer, the second gauze layer, the eleventh gauze layer and the twelfth gauze layer is preferably 130 pieces/10 cm, and the weft density of the other gauze layers (the third gauze layer to the tenth gauze layer) is preferably 65 pieces/10 cm; the count densities of the warp yarns and the weft yarns are reasonably selected according to the thickness and the grammage of the fabric by a client, and are generally realized by adjusting the count densities of the weft yarns, such as if the target grammage is 700 g/square meter, the sum of the count densities of the weft yarns of each layer is not less than 900 pieces/10 cm, and the count densities of the weft yarns can be properly adjusted according to the conditions of the selvedge in the actual production process, and mainly the count densities of the weft yarns of the middle ten layers of gauze layers.
An air-conditioning quilt, which is woven by the twelve layers of gauze jacquard fabrics in any technical scheme.
The utility model has the advantages that:
1. the method adopts the mode that warp yarns and weft yarns at different layers are interwoven to form hanging points, can greatly increase the combination tightness between the layers, and compared with the existing mode of integral sewing, avoids the problems that after the number of layers of gauze is increased, the sewing part is easy to careless and crack, the finished product is easy to fall apart in the using process and the like, and the structure is not fastened;
2. due to the particularity of the density structure, the gauze product is relatively sparse, so that the relative risks of the fabric such as combing performance, pilling performance and slippage are relatively high, and the user pain points are thoroughly solved by adopting a double-strand mode;
3. the count of the warp and weft yarns can be reasonably selected according to the thickness and the grammage of the fabric by a client, and generally, the count of the weft yarns is adjusted, such as if the target grammage is 700 g/sq, the sum of the weft yarn densities of all layers is not less than 900/10 cm, and the count of the weft yarns can be properly adjusted according to the conditions of the selvedge in the actual production process, and the count of the weft yarns of the middle ten-layer gauze layer is mainly.
Drawings
The present invention will be further explained with reference to the drawings and examples.
Fig. 1 is a schematic structural view of the wiring and hanging points between the layers of gauze of the present invention.
The reference numerals in the figures are explained below:
Detailed Description
The conception, the specific structure, and the technical effects produced by the present invention will be clearly and completely described below in conjunction with the embodiments and the accompanying drawings to fully understand the objects, the features, and the effects of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and other embodiments obtained by those skilled in the art without inventive labor based on the embodiments of the present invention all belong to the protection scope of the present invention. In addition, all the connection/connection relations referred to in the patent do not mean that the components are directly connected, but mean that a better connection structure can be formed by adding or reducing connection auxiliary components according to specific implementation conditions. The utility model discloses each technical feature in the creation can the interactive combination under the prerequisite that does not contradict conflict each other.
A twelve-layer gauze jacquard fabric, as shown in fig. 1, comprising twelve gauze layers each having warp and weft, namely a first gauze layer, a second gauze layer, a third gauze layer, a fourth gauze layer, a fifth gauze layer, a sixth gauze layer, a seventh gauze layer, an eighth gauze layer, a ninth gauze layer, a tenth gauze layer, a eleventh gauze layer and a twelfth gauze layer; in twelve gauze layers, the warp yarns of at least one gauze layer are interwoven with the weft yarns of other gauze layers to form hanging points.
In fig. 1, the first layer to the twelfth layer are sequentially arranged from top to bottom, that is, the uppermost layer is the surface layer, the lowermost layer is the inner layer circle which represents the warp yarn of the layer, and the circle with the cross represents the hanging point formed by the warp yarn and the weft yarn of the layer.
The principle of solving the technical problems in the background art is as follows: the mode that warp and weft yarns on different layers are interwoven to form hanging points is adopted, the combination tightness between layers can be greatly increased, and compared with the existing mode of integral sewing, the problems that after the number of layers of gauze is increased, the sewing part is easy to careless and crack, and the finished product is easy to fall off and scatter in the using process are solved.
Under the condition that the process complexity and the realization difficulty are not considered, the cross-layer mode can be adopted to realize that the layers are interwoven to form hanging points, for example, the warp yarns of the eighth gauze layer are interwoven with the weft yarns of the fifth layer to form the hanging points, and each more gauze layers form the hanging points, so that the integral structural strength of the fabric is improved.
Therefore, the complexity of the process and the realization difficulty are integrated, and in order to maximize the structural strength of the fabric, the utility model discloses preferably, in arbitrary two adjacent gauze layer, the warp of one of them layer of gauze layer interweaves with the woof of the other layer of gauze layer to form hanging points; the first gauze layer and the second gauze layer, the second gauze layer and the third gauze layer and the like are mutually interwoven and combined with each other, so that the structural strength of the tight combination of the twelve gauze layers is achieved.
The warp yarns of the nth gauze layer are interwoven with the weft yarns of the (n-1) th gauze layer to form hanging points, wherein n is more than or equal to 2 and less than or equal to 12, and n is a natural number, for example, the warp yarns of the seventh gauze layer are interwoven with the weft yarns of the sixth gauze layer to form the hanging points.
In the process of weaving the fabric, the twelfth layer of the innermost layer is usually woven to the first layer of the outermost layer by layer, so that the warp yarns of the previous inner layer are woven to the weft yarns of the next outer layer to form hanging points, and the production process can be conformed.
In addition, the prior 12-layer gauze quilt is manufactured by adopting a technology of folding, edge-binding and sewing 6 layers of gauze and 6 layers of gauze. The material cutting and edge covering process is difficult to realize; moreover, at least 2 times of cutting are needed, and the shrinkage of the fabric is guaranteed to be at the same level so as to guarantee the stability of the appearance of the product; secondly, overlapping sewing is needed during sewing, the finished product can be obviously layered, and the difficulty coefficient of sewing is obviously increased.
In the aspect of this, contrast the traditional 6 layers of +6 layers of gauze products that adopt to bordure and make up, the utility model discloses can save 20% material cost at the precoat.
The number of warp and weft yarns in each layer of gauze layer is as follows:
the number specifications of the weft yarns of the first gauze layer and the weft yarns of the twelfth gauze layer are double strands, and the number specifications of the warp yarns of the twelve gauze layers and the weft yarns from the second gauze layer to the eleventh gauze layer are single strands.
Due to the particularity of the density structure of the gauze product, the fabric is relatively sparse, so that the relative risks such as combing performance, pilling performance and slippage of the fabric are relatively high, and the user pain points are thoroughly solved by adopting a double-strand mode.
The yarn count of the warp yarns of each gauze layer is as follows:
the yarn count of the warp yarns of the twelve layers of gauze layers is the same, and the yarn count is between 20S/1 and 60S/1, for example, 20S/1, 21S/1, 23S/1, 30S/1, 32S/1, 40S/1, 60S/1 can be selected, and the yarn count is preferably 40S/1 in the utility model.
The higher the yarn count of the yarn is, the higher the softness of the fabric woven by the yarn is, but the lower the structural strength is, and on the contrary, the lower the yarn count of the yarn is, the lower the softness of the fabric woven by the yarn is, but the higher the structural strength is, through past experience and a lot of experiments, the warp with the yarn count of 40S/1 can be selected to have certain structural strength and meet the softness required by most people.
The yarn count of the weft yarns of each gauze layer is as follows:
and the wefts of at least two gauze layer are low-count low-twist yarns in the second to eleventh gauze layer.
Because the outer surface layer and the inner lining layer need to be comfortable, the warps and the wefts of the fabric do not select low count yarns, and the second gauze layer to the ninth gauze layer do not need to consider the comfort, so that the multiple gauze layers can be selected to be low count low twist yarns according to actual conditions, and the fluffiness and the heat retention property in the fabric are enhanced.
As used herein, "low count" means a yarn count of 30S/1 or less, and "low twist" means a degree of twisting of the yarn, for example, a twist multiplier of less than 3.5 in the English system.
The yarn count of the weft yarns from the first gauze layer to the sixth gauze layer is gradually reduced to 10S/1 from 40S/1, and the yarn count from the seventh gauze layer to the twelfth gauze layer is gradually increased to 40S/1 from 10S/1.
The yarn count of the first gauze layer and the twelfth gauze layer is regularly and gradually reduced towards the middle layer, so that the weaving feasibility is met, and the heat preservation performance of the fabric and the fluffiness of a finished product are mainly met.
Specifically, the yarn count of the weft yarns of the first gauze layer and the twelfth gauze layer is 40S/1, the yarn count of the weft yarns of the second gauze layer and the eleventh gauze layer is 23S/1, the yarn count of the weft yarns of the third gauze layer, the fourth gauze layer, the ninth gauze layer and the tenth gauze layer is 16S/1, and the yarn count of the weft yarns of the fifth gauze layer to the eighth gauze layer is 10S/1.
The first layer is a surface layer which is a layer in contact with the outside, the twelfth layer is an inner layer which is a layer in direct contact with a body, and the warp yarns and the weft yarns of the two layers are selected from yarns with higher yarn counts as far as possible, so that the woven fabric is finer and smoother, is more skin-friendly and improves the wearing comfort; in addition, the lower the yarn count toward the middle layer, the bulkiness of the middle multi-layer gauze layer can be improved, a stable static air layer is formed, and the effect of keeping warm is achieved.
Compared with the traditional six-layer gauze structure, the thickness of the twelve-layer gauze layer provided by the utility model is improved from 0.5cm to 1.2 cm; compared with the traditional eight-layer gauze, the warmth retention rate is improved from 63% to more than 80%.
The warp and weft densities of each gauze layer were as follows:
the warp density of the twelve layers of gauze layers is between 100 pieces/10 cm and 150 pieces/10 cm; the weft yarn density of the first gauze layer, the second gauze layer, the eleventh gauze layer and the twelfth gauze layer is between 100 pieces/10 cm and 150 pieces/10 cm and is twice of that of the other gauze layers.
In the utility model, the warp density of twelve layers of gauze layers is preferably 116/10 cm; the weft density of the first, second, eleventh and twelfth gauze layers is preferably 130/10 cm, and the weft density of the other gauze layers (third to tenth gauze layers) is preferably 65/10 cm.
The warp and weft yarn density of 100 pieces/10 cm is selected, so that the using amount of the whole fabric can be reduced, the cost is reduced, the fabric is not particularly heavy, and the fabric is suitable for weaving thin products; the warp and weft yarn density of 150 pieces/10 cm is selected, so that the using amount of the whole fabric can be increased, the heat retention of the fabric is stronger, and the fabric is suitable for weaving thick products.
The count densities of the warp yarns and the weft yarns are reasonably selected according to the thickness and the grammage of the fabric by a client, and are generally realized by adjusting the count densities of the weft yarns, such as if the target grammage is 700 g/square meter, the sum of the count densities of the weft yarns of each layer is not less than 900 pieces/10 cm, and the count densities of the weft yarns can be properly adjusted according to the conditions of the selvedge in the actual production process, and mainly the count densities of the weft yarns of the middle ten layers of gauze layers.
The following table summarizes the specific structure of each of the twelve scrim layers described above.
Figure DEST_PATH_GDA0002979720990000071
Above be promptly the utility model provides a twelve layer gauze jacquard fabric's concrete structure, in addition, the utility model discloses still provide the air conditioner quilt that is weavingd by above-mentioned twelve layer gauze jacquard fabric and forms and other fabric products, specifically as follows:
an air conditioning quilt is woven by the twelve layers of gauze jacquard fabric. While the preferred embodiments of the present invention have been described, the present invention is not limited to the above embodiments, and those skilled in the art can make various equivalent modifications or substitutions without departing from the spirit of the present invention, and such equivalent modifications or substitutions are intended to be included within the scope of the present invention as defined by the appended claims.

Claims (10)

1. A twelve-layer gauze jacquard fabric is characterized by comprising twelve gauze layers with warps and wefts, namely a first gauze layer, a second gauze layer, a third gauze layer, a fourth gauze layer, a fifth gauze layer, a sixth gauze layer, a seventh gauze layer, an eighth gauze layer, a ninth gauze layer, a tenth gauze layer, a eleventh gauze layer and a twelfth gauze layer; in twelve gauze layers, the warp yarns of at least one gauze layer are interwoven with the weft yarns of other gauze layers to form hanging points.
2. The twelve-layer gauze jacquard fabric of claim 1, wherein in any two adjacent gauze layer, the warp yarns of one of the gauze layer interweave with the weft yarns of the other gauze layer to form hanging points.
3. The twelve-layer gauze jacquard fabric of claim 2, wherein warp yarns of the nth gauze layer are interwoven with weft yarns of the (n-1) th gauze layer to form hanging points, wherein n is greater than or equal to 2 and less than or equal to 12, and n is a natural number.
4. The twelve-layer gauze jacquard fabric of claim 1, wherein the weft yarns of the first gauze layer and the weft yarns of the twelfth gauze layer are of doubled yarn count specification, and the warp yarns of the twelve-layer gauze layer and the weft yarns of the second gauze layer to the eleventh gauze layer are of single yarn count specification.
5. The twelve-layer gauze jacquard fabric of claim 1, wherein the warp yarns of the twelve-layer gauze jacquard fabric all have the same yarn count, and the yarn count is between 20S/1 and 60S/1.
6. The twelve-layer gauze jacquard fabric of claim 1, wherein the weft yarns of at least two of the second to eleventh gauze layers are low-count and low-twist yarns.
7. The twelve-layer gauze jacquard fabric according to claim 1, wherein the yarn count of the weft yarns of the first to sixth gauze layers is gradually reduced from 40S/1 to 10S/1, and the yarn count of the seventh to twelfth gauze layers is gradually increased from 10S/1 to 40S/1.
8. The twelve-layer gauze jacquard fabric of claim 6, wherein the weft yarn count of the first and twelfth gauze layer is 40S/1, the weft yarn count of the second and eleventh gauze layer is 23S/1, the weft yarn count of the third, fourth, ninth and tenth gauze layer is 16S/1, and the weft yarn count of the fifth to eighth gauze layer is 10S/1.
9. The twelve-layer gauze jacquard fabric of claim 1, wherein the warp density of each of the twelve layers of gauze is between 100/10 cm and 150/10 cm; the weft yarn density of the first gauze layer, the second gauze layer, the eleventh gauze layer and the twelfth gauze layer is between 100 pieces/10 cm and 150 pieces/10 cm and is twice of that of the other gauze layers.
10. An air conditioning quilt characterized in that it is woven using the twelve-layer gauze jacquard fabric of any one of claims 1 to 9.
CN202020926367.7U 2020-05-27 2020-05-27 Twelve-layer gauze jacquard fabric and air conditioning quilt Active CN213232642U (en)

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