CN213226051U

CN213226051U - Brake pipe overhauls clearance workstation

Info

Publication number: CN213226051U
Application number: CN202022141573.XU
Authority: CN
Inventors: 叶舟花
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-09-24
Filing date: 2020-09-24
Publication date: 2021-05-18
Anticipated expiration: 2030-09-24

Abstract

The utility model discloses a brake pipe overhauls clearance workstation, including supporting base, rack and crane, the rack is installed at supporting the base top, and the crane setting supports base one side and is provided with the switch block at the rack top, supports the pedestal mounting and has the cylinder, and the welding of cylinder one end is in the crane bottom. After placing the rack with the brake pipe on, the position according to the brake pipe rotates the scavenge pipe, it is rotatory to make the dead lever in the scavenge pipe drive the rotary disk, thereby control the rivers switch, make rivers wash in entering into the brake pipe through the shunt tubes, thereby let this quantity that can come the control shunt tubes of user according to the brake pipe rivers, nearly and the use of resource has been reduced, after finishing when wasing, remove two movable brake pipe tops of displacement plate through the switch block, make the air pump air-dry and carry out the secondary clearance to the brake pipe, thereby make the brake pipe can come into use in the short time, the cleaning time has been saved.

Description

Brake pipe overhauls clearance workstation

Technical Field

The utility model relates to an overhaul and clean up workstation specifically is a brake pipe overhauls clearance workstation, belongs to brake pipe clearance technical field.

Background

The air pipe for braking the longitudinal train is a brake pipe, also called a train pipe, and the automation degree of the railway passenger train is higher and higher along with the development of the railway locomotive industry in China. The air spring, the pneumatic plug sliding door, the pneumatic toilet flushing, the vacuum excrement collector and other advanced technologies are more and more adopted on the railway passenger car, so that the air volume for the passenger car is increased, and therefore the brake pipe needs to be cleaned frequently to prevent the blockage inside the brake pipe.

When clearing up the brake pipe, often can use the brake pipe to overhaul clearance workstation, when using the workstation to clear up the brake pipe, can let a plurality of brake pipes clear up simultaneously in order to improve cleaning efficiency, nevertheless also can clear up single or a small amount of brake pipe sometimes, and unnecessary clearance mouth still can clear up the work, and this has led to the fact the waste to the resource. After the brake pipe is cleaned, the cleaned water is discarded, so that resource waste is caused, water drops can be remained on the inner wall of the brake pipe after the brake pipe is cleaned, the brake pipe cannot be used immediately, and the use efficiency is reduced.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a brake pipe overhauls clearance workstation just in order to solve above-mentioned problem, can let the user directly through the spin cleaning pipe to whether control flow flows, lets the user can wash according to the quantity of brake pipe, and is nearly and reduced the use of resources. The user can select to clear up or air-dry the brake pipe through the switch block to make the device can be with the quick input work of brake pipe.

The utility model realizes the above purpose by the following technical proposal, a brake pipe overhaul and cleaning workbench comprises a support base, a placing rack and a lifting rack, wherein the placing rack is arranged at the top of the support base, the lifting rack is arranged at the top of the placing rack, one side of the support base is provided with a switch group, the support base is provided with a cylinder, one end of the cylinder is welded at the bottom of the lifting rack, a first cavity is arranged in the support base, one side of the first cavity is provided with a second cavity, one side of the second cavity is provided with a third cavity, an air pump is arranged in the first cavity, a first filter screen is arranged in the second cavity, a second filter screen is arranged at the bottom of the first filter screen, a reservoir is arranged at the bottom of the second filter screen, a water pump is arranged in the third cavity, the water pump, the switch group is connected with the wiring plug through an electric wire, and the air cylinder, the air pump and the water pump are connected with the switch group through electric wires.

Preferably, in order to enable the device to be capable of air-drying after a brake pipe is cleaned, a fixed plate is installed at the top in the lifting frame, a first displacement plate and a second displacement plate are respectively arranged in the lifting frame, electric push-pull rods are welded on one sides of the first displacement plate and the second displacement plate, the electric push-pull rods are installed on one side inside the lifting frame, sliding grooves are formed in the tops of the first displacement plate and the second displacement plate, the fixed plate is clamped in the sliding grooves, and the electric push-pull rods are connected with the switch block through electric wires

Preferably, in order to make air pump and water pump can use every to lead to the groove, displacement plate one with two bottoms of displacement plate all are provided with logical groove, displacement plate one with all be provided with the shunt tubes in the displacement plate two, the air pump with the water pump all through the pipeline with the shunt tubes is connected, the shunt tubes card is established lead to the inslot, install the rotary disk through the axis of rotation in the shunt tubes, the rotary disk both sides all are provided with the fixed block.

Preferably, in order to enable water flow to be opened or closed at any time, cleaning pipes are arranged at the bottoms of the first displacement plate and the second displacement plate, the cleaning pipes are installed in the through grooves through threads, one end of each shunt pipe is clamped in each cleaning pipe, each cleaning pipe comprises an installation shell, a water service pipe and a fixing rod, the water service pipe is installed in the installation shell through a rotating shaft, and the fixing rod is welded to the top of the water service pipe.

Preferably, the fixed block is made of a magnet so as to return the rotating disc.

Preferably, in order to enable the air pump and the water pump to be connected with the shunt pipe, one side of the first cavity and one side of the third cavity are both provided with an outlet pipe orifice.

Preferably, in order to enable the device to clean a plurality of brake pipes simultaneously, the number of the through grooves is five.

The utility model has the advantages that: the utility model discloses have the function of water economy resource, place the brake pipe back on the rack, upwards rotate its corresponding scavenge pipe according to the position of placing the brake pipe, it is rotatory to make the dead lever drive the rotary disk, thereby make rivers can flow through the shunt tubes, nearly and wash the brake pipe, after the washing finishes, rivers can flow along the brake pipe, go into the cistern after the filtration of filter screen, under the drive of water pump, clear up next batch of brake pipe, accomplish the hydrologic cycle, thereby the utilization efficiency of water has been improved, and resources are saved.

The utility model discloses have the function of accelerating clearance speed, because the drop of water can be remained on its inner wall after rivers wash to the brake pipe, just can come into operation after need waiting for the brake pipe drying, after the clearance of brake pipe finishes, through the electronic push-and-pull rod of switch group control, thereby make two removals of displacement board to brake pipe top, ventilate the brake pipe through the air pump, when accelerating the drop of water evaporation, the air current can carry out the secondary clearance to the brake pipe, consequently, displacement board two can accelerate the clearance speed to the braking, meanwhile, can improve the device to the efficiency of brake pipe clearance.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a front sectional view of the support base of the present invention;

fig. 3 is a side sectional view of the lifting frame of the utility model;

fig. 4 is a front sectional view of the lifting frame of the utility model;

fig. 5 is an enlarged view of the portion a shown in fig. 4.

In the figure: 1. the automatic cleaning device comprises a supporting base, 2, a placing frame, 3, a lifting frame, 4, a switch group, 5, a cylinder, 6, a first cavity, 7, a second cavity, 8, a third cavity, 9, an air pump, 10, a water pump, 11, a water storage tank, 12, a fixing plate, 13, a first displacement plate, 14, a second displacement plate, 15, an electric push-pull rod, 16, a through groove, 17, a shunt pipe, 18, a cleaning pipe, 19, an installation shell, 20, a water pipe, 21, a fixing rod, 22, a rotating disk, 23, a fixing block, 24, a first filter screen, 25 and a second filter screen.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-5, a brake pipe overhaul and cleaning workbench comprises a support base 1, a placing rack 2 and a lifting rack 3, wherein the placing rack 2 is installed at the top of the support base 1, the lifting rack 3 is installed at the top of the placing rack 2, a switch group 4 is arranged at one side of the support base 1, an air cylinder 5 is installed on the support base 1, one end of the air cylinder 5 is welded at the bottom of the lifting rack 3, a first cavity 6 is arranged in the support base 1, a second cavity 7 is arranged at one side of the first cavity 6, a third cavity 8 is arranged at one side of the second cavity 7, an air pump 9 is installed in the first cavity 6, a first filter screen 24 is installed in the second cavity 7, the first filter screen 24 is used for filtering silt, a second filter screen 25 is installed at the bottom of the first filter screen 24, the second filter screen 25 is used for filtering oil stains in, one side of cavity 6 and cavity three 8 all is provided with out the mouth of pipe, as shown in fig. 2, because the brake pipe is the hose mostly, place the brake pipe vertically in rack 2, the one end of brake pipe can block and establish on rack 2, the other end of brake pipe can hang down to the top of filter screen 24, consequently rivers can get back to in the cistern 11 after finishing with the brake pipe clearance, be provided with the wiring plug in the support base 1, switch block 4 passes through the electric wire and is connected with the wiring plug, cylinder 5, air pump 9 and water pump 10 all are connected with switch block 4 through the electric wire, be connected with external power through the wiring plug, thereby make the device circular telegram.

As a technical optimization scheme, fixed plate 12 is installed at the top in the crane 3, be provided with displacement plate 13 and displacement plate two 14 in the crane 3 respectively, displacement plate 13 and displacement plate two 14 one side all have welded electronic push-and-pull rod 15, electronic push-and-pull rod 15 is installed in crane 3 inside one side, displacement plate 13 and displacement plate two 14 tops all are provided with the spout, fixed plate 12 card is established in the spout, electronic push-and-pull rod 15 passes through the electric wire and is connected with switch block 4, electronic push-and-pull rod 15 can drive displacement plate 13 and displacement plate two 14 and remove on fixed plate 12, after water pump 10 cleared up the brake pipe, electronic push-and-pull rod 15 can move movable displacement plate 13 and put aside, make displacement plate two 14 remove the brake pipe top, thereby make air pump 10 air-dry and the secondary clearance to the brake pipe.

As a technical optimization scheme of the utility model, the bottom of the first displacement plate 13 and the second displacement plate 14 are both provided with through grooves 16, because the device can clean a plurality of brake pipes simultaneously, therefore, the number of the through grooves 16 is five, in order to enable the air pump 9 and the water pump 10 to be connected to the through grooves 16, the first displacement plate 13 and the second displacement plate 14 are both provided with shunt pipes 17, the air pump 9 and the water pump 10 are both connected with the shunt pipes 17 through pipelines, because the air pump 9 is connected with the shunt pipes 17 in the first displacement plate 13 through pipelines, the water pump 10 is connected with the shunt pipes 17 in the second displacement plate 14 through pipelines, therefore, the first displacement plate 13 can clean the brake pipes through water flow, and the second displacement plate 14 can air-dry and secondarily clean the brake pipes through air flow, the shunt pipes 17 are clamped in the through grooves 16, the rotating disc 22 is installed in the shunt pipes 17 through rotating shafts, in order to prevent water flow from, waterproof rubber rings are bonded around the rotating disc 22, and fixing blocks 23 are arranged on both sides of the rotating disc 22, as shown in fig. 5, the positions of the fixing blocks 23 are respectively located at the upper left end and the lower right end of the rotating disc 22, so that when water flow impacts the rotating disc 22, the rotating disc 22 can block the water flow from advancing and not rotating.

As a technical optimization scheme of the utility model, the cleaning tube 18 is arranged at the bottom of the first displacement plate 13 and the second displacement plate 14, the cleaning tube 18 is installed in the through groove 16 through threads, threads are arranged on the inner wall of the through groove 16 and the outer wall of the cleaning tube 18, so the cleaning tube 18 can move up and down in the through groove 16 through rotation, one end of the shunt tube 17 is clamped in the cleaning tube 18, the cleaning tube 18 comprises an installation shell 19, a water service tube 20 and a fixing rod 21, the water service tube 20 is installed in the installation shell 19 through a rotating shaft, so when the cleaning tube 18 rotates, the water service tube 20 can not rotate, because the fixing rod 21 is welded at the top of the water service tube 20, the fixing rod 21 can ascend or descend along with the cleaning tube 18, as shown in figure 5, the fixing rod 21 is arranged at the right side of the bottom of the rotary disk 22, so when the cleaning tube 18 ascends in, thereby allowing water to flow out through the shunt tube 17 and cleaning the brake pipe.

As the utility model discloses a technical optimization scheme, the material of fixed block 23 is the magnet, because the dead lever 21 rivers just can pass through behind the rotary disk 22 jack-up, consequently finishes the back when the device with the brake pipe clearance, need carry out the playback with rotary disk 22, and rotary disk 22's material is iron, therefore fixed block 23 can inhale back rotary disk 22 to make rotary disk 22 playback.

The utility model discloses when using, at first place the brake pipe on rack 2, because brake pipe one end card is established at rack 2, the brake pipe other end drop on filter screen 24 top, thereby after rivers are cleared up the brake pipe, rivers can flow along the brake pipe, rivers can enter into cistern 11 after filtering through filter screen one 24 and filter screen two 25, water after the filtration can clear up next batch of brake pipe under water pump 10's effect, thereby accomplish the hydrologic cycle, consequently, the device can improve the utilization efficiency of water resource, the waste of resource has been prevented.

When a small amount of brake pipes are cleaned, the cleaning pipe 18 is needed to close redundant water outlets, threads are arranged on the inner wall of the through groove 16 and around the cleaning pipe 18, so that the cleaning pipe 18 can move up and down in the through groove 16 by rotating the cleaning pipe 18, as shown in fig. 5, as the water pipe 20 is arranged in the cleaning pipe 18 through a rotating shaft, the water pipe 20 cannot be driven to rotate when the cleaning pipe 18 rotates, as the fixing rod 12 is adhered to the top of the water pipe 20, when the cleaning pipe 18 rotates downwards, the fixing rod 12 does not support the rotating disc 22 any more, as the fixing block 23 is an iron-absorbing stone, the rotating disc 22 can return under the action of the fixing block 23, when water flows out of the shunt pipe 17, the fixing rod 21 can push the rotating disc 22 to rotate only by rotating the cleaning table 18 upwards, so that the water flows into the brake pipes from the shunt pipe 17, the purpose of controlling water flow is achieved, the use efficiency of the device is improved, and the use of water resources is saved.

Because the water pump 10 is connected with the shunt tubes 17 in the first displacement plate 13 through the pipeline, and the air pump 10 is connected with the shunt tubes 17 in the second displacement plate 14 through the pipeline, therefore, after the water pump 10 cleans the brake pipe, the electric push-pull rod 15 can pull the first displacement plate 13 away, move the second displacement plate 14 to the top of the brake pipe, under the drive of the air cylinder 5, the cleaning pipe 18 is inserted into the brake pipe, because the water drops are remained in the brake pipe, therefore, the air pump 9 can generate air flow to quickly evaporate the remained water drops, thereby improving the cleaning speed of the device, meanwhile, the air flow can perform secondary cleaning on the brake pipe, blow off the remained mud, and thereby improving the cleaning efficiency.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims

1. The utility model provides a brake pipe overhauls clearance workstation, includes support base (1), rack (2) and crane (3), its characterized in that: the water pump support is characterized in that the placing rack (2) is installed at the top of the supporting base (1), the lifting frame (3) is arranged at the top of the placing rack (2), a switch group (4) is arranged on one side of the supporting base (1), the air cylinder (5) is installed on the supporting base (1), one end of the air cylinder (5) is welded at the bottom of the lifting frame (3), a first cavity (6) is arranged in the supporting base (1), a second cavity (7) is arranged on one side of the first cavity (6), a third cavity (8) is arranged on one side of the second cavity (7), an air pump (9) is installed in the first cavity (6), a first filter screen (24) is installed in the second cavity (7), a second filter screen (25) is installed at the bottom of the first filter screen (24), a water storage pool (11) is arranged at the bottom of the second filter, the water pump (10) pass through the pipeline with the cistern (11) is connected, be provided with the wiring plug in supporting base (1), switch block (4) pass through the electric wire with wiring plug connection, cylinder (5) air pump (9) with water pump (10) all pass through the electric wire with switch block (4) are connected.

2. A brake pipe service cleaning table as defined in claim 1, wherein: fixed plate (12) are installed at crane (3) top, be provided with displacement board (13) and displacement board two (14) in crane (3) respectively, displacement board (13) with all welded electronic push-and-pull rod (15) in displacement board two (14) one side, install electronic push-and-pull rod (15) crane (3) inside one side, displacement board (13) with displacement board two (14) top all is provided with the spout, fixed plate (12) card is established in the spout, electronic push-and-pull rod (15) pass through the electric wire with switch block (4) are connected.

3. A brake pipe service cleaning table according to claim 2, wherein: displacement plate one (13) with displacement plate two (14) bottoms all are provided with logical groove (16), displacement plate one (13) with all be provided with shunt tubes (17) in displacement plate two (14), air pump (9) with water pump (10) all through the pipeline with shunt tubes (17) are connected, shunt tubes (17) card is established in leading to groove (16), rotary disk (22) are installed through the axis of rotation in shunt tubes (17), rotary disk (22) both sides all are provided with fixed block (23).

4. A brake pipe service cleaning table according to claim 3, wherein: displacement board one (13) with the equal bottom of displacement board two (14) is provided with scavenge pipe (18), scavenge pipe (18) are installed in logical groove (16) through the screw thread, shunt tubes (17) one end card is established in scavenge pipe (18), scavenge pipe (18) are including installation shell (19), water service pipe (20) and dead lever (21), water service pipe (20) are installed through the axis of rotation inside installation shell (19), dead lever (21) welding is in water service pipe (20) top.

5. A brake pipe service cleaning table according to claim 3, wherein: the fixed block (23) is made of magnet.

6. A brake pipe service cleaning table as defined in claim 1, wherein: and pipe outlets are formed in one sides of the first cavity (6) and the third cavity (8).

7. A brake pipe service cleaning table according to claim 3, wherein: the number of the through grooves (16) is five.