CN213224257U - DISA vertical green sand molding line casting automatic separation transfer device - Google Patents
DISA vertical green sand molding line casting automatic separation transfer device Download PDFInfo
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- CN213224257U CN213224257U CN202021925687.7U CN202021925687U CN213224257U CN 213224257 U CN213224257 U CN 213224257U CN 202021925687 U CN202021925687 U CN 202021925687U CN 213224257 U CN213224257 U CN 213224257U
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Abstract
The utility model discloses an automatic separation and transfer device for DISA vertical green sand molding line castings, which comprises a conveyer belt, green sand casting tires, a separation mechanism and a transfer mechanism; placing the green sand casting blank on a conveyor belt; the separating mechanism is arranged at one end of the conveying belt; the transfer mechanism is arranged at one end of the separation mechanism; the separation mechanism comprises a support, a supporting seat, a fixed block, a water pipe, a water outlet hole, a tank body, a rotary fin, a fixed ring, a base, a fixed plate I, a rotary wheel, a fixed plate II, a motor, a supporting plate, a connecting hole, a sand discharge port, a water inlet pipe, a workpiece discharge pipe, a connecting ring and a filter screen; the bracket is in an inverted U shape; a supporting seat is arranged below the bracket; the bracket is arranged at one end of the conveying belt; the fixed block is arranged on the upper side surface of the bracket; the water pipe passes through the fixed block and the bracket and leads to the inside of the tank body. The utility model discloses can more efficient separation foundry goods and green sand, the separation effect of green sand and foundry goods is higher, improves degree of automation, reduces manual operation and shut down the clearance.
Description
Technical Field
The utility model belongs to the technical field of the precision casting, in particular to perpendicular green sand molding line foundry goods autosegregation transfer device of DISA.
Background
At present, the processing of many parts needs to be carried out through the mode of casting, in the casting process, uses mould and molding sand, accomplishes pouring, and the foundry goods cooling back needs to separate foundry goods and molding sand, has following problem in present green sand and the foundry goods separation process:
1) at present, vibration separation is commonly adopted, and because the green sand is compact in forming in the forming process, the vibration separation effect is not ideal, and a large amount of green sand is still adhered to a casting;
2) the automation degree of the existing separation process is low, the green sand casting mold needs to be manually placed into a separator, and the process is complicated;
3) the sorted green sand needs to be stopped and cleaned at regular time, and is inconvenient for continuous operation.
Disclosure of Invention
The utility model aims at overcoming not enough among the prior art, providing a perpendicular green sand molding line foundry goods autosegregation transfer device of DISA, can more efficient separation foundry goods and green sand, the separation effect of green sand and foundry goods is higher, improves degree of automation, reduces manual operation and shut down the clearance.
In order to realize the purpose, the utility model discloses a technical scheme is:
a DISA vertical green sand molding line casting automatic separation transfer device comprises a conveying belt, a green sand casting mold, a separation mechanism and a transfer mechanism; the green sand casting mold is placed on a conveying belt; the separation mechanism is arranged at one end of the conveying belt; the transfer mechanism is arranged at one end of the separation mechanism.
The separation mechanism comprises a support, a supporting seat, a fixed block, a water pipe, a water outlet hole, a tank body, a rotary fin, a fixed ring, a base, a fixed plate I, a rotary wheel, a fixed plate II, a motor, a supporting plate, a connecting hole, a sand discharge port, a water inlet pipe, a workpiece discharge pipe, a connecting ring and a filter screen; the bracket is in an inverted U shape; a supporting seat is arranged below the bracket; the bracket is arranged at one end of the conveying belt; the fixed block is arranged on the upper side surface of the bracket; the water pipe penetrates through the fixing block and the bracket and is communicated with the inside of the tank body; water outlet holes are uniformly formed in the water pipe; the tank body is arranged on one side of the bracket; the inner wall of the tank body is provided with rotary wings; two fixing rings are fixedly connected to two ends of the tank body, and the number of the fixing rings is two; a base is arranged below the fixing ring, the number of the bases is four, and two bases are in a group; a fixing plate I is arranged on the base; the fixed plate I is movably connected with a rotating wheel; one group of bases is provided with a fixing plate II; a motor is arranged on the fixing plate II, and a motor shaft is connected with a rotating wheel shaft; the rotating wheel is in contact connection with the fixed ring; two supporting plates are arranged between each group of bases; one end of the tank body is provided with a connecting plate; the connecting plate is provided with a connecting hole; a connecting ring and a filter screen are arranged in the connecting hole; the lower end of the connecting plate is provided with a sand discharge port; the other end of the connecting plate is connected with a piece outlet pipe; a water inlet pipe is arranged at the upper end of the connecting plate; one end of the connecting ring is rotatably connected with the tank body, and the other end of the connecting ring is rotatably connected with the workpiece outlet pipe; the filter screen is arranged in the middle of the connecting ring and is communicated with the water inlet pipe and the sand discharge port; the conveying belt conveys the green sand casting blank to the tank body, at the moment, the water pipe is opened, water is fed into the tank body, and the green sand casting blank is more easily broken; the motor drives a tank body to rotate, the rotating wings of the inner wall of the tank body accelerate the separation of the casting and the green sand and provide power for the forward movement of the casting, the green sand is leaked downwards when arriving at the filter screen, enters the green sand collecting mechanism, the workpiece is separated from the outlet pipe, when the leakage speed of the green sand is too slow, the water inlet pipe is drained with acceleration, and after the separation of the casting at one stage is completed, the water inlet pipe is drained to complete the cleaning of the filter screen.
The transfer mechanism comprises a baffle plate, a conveying plate, a support, a screen, a vibration pump and a collection box; the conveying plate is arranged below the workpiece outlet and is integrally inclined downwards; the baffle plates are arranged on two sides of the conveying plate; two vibration pumps are arranged on two sides of the baffle plate, and the number of the vibration pumps is two; the support is arranged at the lower end of the conveying plate; a screen is arranged in the middle of the conveying plate; a collecting box is arranged at one end of the conveying plate; after the casting comes out from the delivery pipe, the residual green sand is further separated through the vibration of the vibration pump on the conveying plate, the separated green sand leaks through the screen, and the casting rolls to the collecting box and is conveyed to the next procedure.
Compared with the prior art, the utility model beneficial effect shows:
1) the separating mechanism comprises a water pipe, a rotary fin, a water inlet pipe and a filter screen; the conveying belt conveys the green sand casting blank to the tank body, at the moment, the water pipe is opened, water is fed into the tank body, and the green sand casting blank is more easily broken; the motor drives the tank body to rotate, the rotary wings on the inner wall of the tank body accelerate the separation of the casting and the green sand and provide power for the forward movement of the casting, the green sand leaks downwards when reaching the filter screen and enters the green sand collecting mechanism, the workpiece is separated from the discharging pipe, when the green sand leaking speed is too slow, the water inlet pipe enters water to accelerate the downward leakage, and when the casting is separated in one stage, the water inlet pipe enters water to complete the cleaning of the filter screen;
2) the transfer mechanism comprises a screen and a vibration pump; after the casting comes out from the delivery pipe, the residual green sand is further separated through the vibration of the vibration pump on the conveying plate, the separated green sand leaks through the screen, and the casting rolls to the collecting box and is conveyed to the next procedure.
Drawings
FIG. 1 is a schematic structural view of an automatic casting separating and transferring device of a DISA vertical green sand molding line of the present invention;
FIG. 2 is a schematic structural view of a separating mechanism in an automatic DISA vertical green sand molding line casting separating and transferring device of the present invention;
FIG. 3 is a schematic diagram of the structure of a separating mechanism and a cross-sectional view of the separating mechanism in the DISA vertical green sand molding line casting automatic separation transfer device of the present invention;
FIG. 4 is a schematic diagram of a connecting plate structure in an automatic DISA vertical green sand molding line casting separation and transfer device of the present invention;
FIG. 5 is a schematic structural view of a transfer mechanism in an automatic DISA vertical green sand molding line casting separation and transfer device of the present invention;
in the figure: 1. a conveyor belt; 2. green sand casting; 3. a separating mechanism; 301. a support; 302. a supporting seat; 303. a fixed block; 304. a water pipe; 3041. a water outlet hole; 305. a tank body; 3051. rotating the fins; 306. a fixing ring; 307. a base; 308. a fixing plate I; 309. a rotating wheel; 310. fixing a plate II; 311. a motor; 312. a support plate; 313. a connecting plate; 3131. connecting holes; 3132. a sand discharge port; 314. a water inlet pipe; 315. discharging the pipe; 316. a connecting ring; 317. a filter screen; 4. a transfer mechanism; 401. a baffle plate; 402. a support; 403. screening a screen; 404. vibrating the pump; 405. a conveying plate; 406. and a collection box.
Detailed Description
For the convenience of understanding of those skilled in the art, the technical solution of the present invention will be further specifically described with reference to fig. 1 to 5.
A DISA vertical green sand molding line casting automatic separation transfer device comprises a conveyer belt 1, a green sand casting mold 2, a separation mechanism 3 and a transfer mechanism 4; the green sand casting mould 2 is placed on the conveying belt 1; the separating mechanism 3 is arranged at one end of the conveying belt 1; the transfer mechanism 4 is arranged at one end of the separation mechanism 3.
The separating mechanism 3 comprises a bracket 301, a supporting seat 302, a fixed block 303, a water pipe 304, a water outlet 3041, a tank body 305, a rotary fin 3051, a fixed ring 306, a base 307, a fixed plate I308, a rotary wheel 309, a fixed plate II 310, a motor 311, a supporting plate 312, a connecting plate 313, a connecting hole 3131, a sand discharge port 3132, a water inlet pipe 314, a workpiece outlet pipe 315, a connecting ring 316 and a filter screen 317; the bracket 301 is of an inverted U shape; a support seat 302 is arranged below the support 301; the bracket 301 is arranged at one end of the conveying belt 1; the fixed block 303 is arranged on the upper side surface of the bracket 301; the water pipe 304 passes through the fixing block 303 and the bracket 301 and is communicated with the inside of the tank body 305; water outlet holes 3041 are uniformly formed in the water pipe 304; the tank body 305 is arranged on one side of the bracket 301; the inner wall of the tank body 305 is provided with a rotary wing 3051; two fixing rings 306 are fixedly connected to two ends of the tank body 305; a base 307 is arranged below the fixing ring 306, the number of the bases 307 is four, and two bases are a group; a fixing plate I308 is arranged on the base 307; the fixed plate I308 is movably connected with a rotating wheel 309; one group of the bases 307 is provided with a fixing plate II 310; a motor 311 is arranged on the fixing plate II 310, and the motor 311 is connected with a rotating wheel 309 shaft through a shaft; the rotating wheel 309 is in contact connection with the fixed ring 306; two support plates 312 are arranged between each group of bases 307; one end of the tank body 305 is provided with a connecting plate 313; the connecting plate 313 is provided with a connecting hole 3131; a connecting ring 316 and a filter screen 317 are arranged in the connecting hole 3131; a sand discharge port 3132 is formed in the lower end of the connecting plate 313; the other end of the connecting plate 313 is connected with a piece outlet pipe 315; the upper end of the connecting plate 313 is provided with a water inlet pipe 314; one end of the connecting ring 316 is rotatably connected with the tank body 305, and the other end is rotatably connected with the outlet pipe 315; the filter screen 317 is arranged in the middle of the connecting ring 316 and is communicated with the water inlet pipe 314 and the sand outlet 3132; the conveyer belt 1 sends the green sand casting blank 2 to the tank body 305, at the moment, the water pipe 304 is opened, water enters the tank body 305, and the green sand casting blank 2 is more easily broken; the motor 311 drives the tank body 305 to rotate, the rotary wings 3051 on the inner wall of the tank body 305 accelerate the separation of the casting and the green sand and provide power for the forward movement of the casting, when the green sand reaches the filter screen 317, the green sand is leaked downwards and enters the green sand collecting mechanism, the workpiece is separated from the discharging pipe 315, when the leakage speed of the green sand is too slow, the water enters the water inlet pipe 314 to be leaked downwards in an accelerating mode, and after the separation of a stage casting is completed, the water enters the water inlet pipe 314 to complete the cleaning of the filter screen 317.
The transfer mechanism 4 comprises a baffle 401, a conveying plate 405, a support 402, a screen 403, a vibration pump 404 and a collection box 406; the conveying plate 405 is arranged below the workpiece outlet, and the whole conveying plate 405 inclines downwards; the baffle 401 is arranged on two sides of the conveying plate 405; two vibration pumps 404 are arranged on two sides of the baffle 401, and the number of the vibration pumps is two; the support 402 is arranged at the lower end of the conveying plate 405; a screen 403 is arranged in the middle of the conveying plate 405; a collecting box 406 is arranged at one end of the conveying plate 405; after the casting comes out of the outlet pipe 315, the remaining green sand is further separated by the vibration of the vibration pump 404 on the conveying plate 405, the separated green sand leaks through the mesh 403, and the casting rolls to the collection tank 406 and is sent to the next step.
The utility model provides a perpendicular green sand molding line foundry goods autosegregation transfer device of DISA, the working process as follows: the conveying belt conveys the green sand casting blank to the tank body, at the moment, the water pipe is opened, water is fed into the tank body, and the green sand casting blank is more easily broken; the motor drives the tank body to rotate, the rotary wings on the inner wall of the tank body accelerate the separation of the casting and the green sand and provide power for the forward movement of the casting, the green sand leaks downwards when reaching the filter screen and enters the green sand collecting mechanism, the workpiece is separated from the discharging pipe, when the green sand leaking speed is too slow, the water inlet pipe enters water to accelerate the downward leakage, and when the casting is separated in one stage, the water inlet pipe enters water to complete the cleaning of the filter screen; the transfer mechanism comprises a screen and a vibration pump; after the casting comes out from the delivery pipe, the residual green sand is further separated through the vibration of the vibration pump on the conveying plate, the separated green sand leaks through the screen, and the casting rolls to the collecting box and is conveyed to the next procedure.
The foregoing is merely exemplary and illustrative of the structure of the invention, and various modifications, additions and substitutions as described in the detailed description may be made by those skilled in the art without departing from the structure or exceeding the scope of the invention as defined in the claims.
Claims (2)
1. A DISA vertical green sand molding line casting automatic separation transfer device comprises a conveying belt, a green sand casting mold, a separation mechanism and a transfer mechanism; it is characterized in that the green sand casting mould is placed on a conveyor belt; the separation mechanism is arranged at one end of the conveying belt; the transfer mechanism is arranged at one end of the separation mechanism; the separation mechanism comprises a support, a supporting seat, a fixed block, a water pipe, a water outlet hole, a tank body, a rotary fin, a fixed ring, a base, a fixed plate I, a rotary wheel, a fixed plate II, a motor, a supporting plate, a connecting hole, a sand discharge port, a water inlet pipe, a workpiece discharge pipe, a connecting ring and a filter screen; the bracket is in an inverted U shape; a supporting seat is arranged below the bracket; the bracket is arranged at one end of the conveying belt; the fixed block is arranged on the upper side surface of the bracket; the water pipe penetrates through the fixing block and the bracket and is communicated with the inside of the tank body; water outlet holes are uniformly formed in the water pipe; the tank body is arranged on one side of the bracket; the inner wall of the tank body is provided with rotary wings;
two fixing rings are fixedly connected to two ends of the tank body, and the number of the fixing rings is two; a base is arranged below the fixing ring, the number of the bases is four, and two bases are in a group; a fixing plate I is arranged on the base; the fixed plate I is movably connected with a rotating wheel; one group of bases is provided with a fixing plate II; a motor is arranged on the fixing plate II, and a motor shaft is connected with a rotating wheel shaft; the rotating wheel is in contact connection with the fixed ring; two supporting plates are arranged between each group of bases; one end of the tank body is provided with a connecting plate; the connecting plate is provided with a connecting hole; a connecting ring and a filter screen are arranged in the connecting hole; the lower end of the connecting plate is provided with a sand discharge port; the other end of the connecting plate is connected with a piece outlet pipe; a water inlet pipe is arranged at the upper end of the connecting plate; one end of the connecting ring is rotatably connected with the tank body, and the other end of the connecting ring is rotatably connected with the workpiece outlet pipe; the filter screen is arranged in the middle of the connecting ring and is communicated with the water inlet pipe and the sand discharge port.
2. The automatic DISA vertical green sand molding line casting separating and transferring device of claim 1, wherein the transferring mechanism comprises a baffle, a conveying plate, a support, a screen, a vibration pump, a collection box; the conveying plate is arranged below the workpiece outlet and is integrally inclined downwards; the baffle plates are arranged on two sides of the conveying plate; two vibration pumps are arranged on two sides of the baffle plate, and the number of the vibration pumps is two; the support is arranged at the lower end of the conveying plate; a screen is arranged in the middle of the conveying plate; and a collecting box is arranged at one end of the conveying plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021925687.7U CN213224257U (en) | 2020-09-05 | 2020-09-05 | DISA vertical green sand molding line casting automatic separation transfer device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021925687.7U CN213224257U (en) | 2020-09-05 | 2020-09-05 | DISA vertical green sand molding line casting automatic separation transfer device |
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| Publication Number | Publication Date |
|---|---|
| CN213224257U true CN213224257U (en) | 2021-05-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021925687.7U Active CN213224257U (en) | 2020-09-05 | 2020-09-05 | DISA vertical green sand molding line casting automatic separation transfer device |
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| Country | Link |
|---|---|
| CN (1) | CN213224257U (en) |
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- 2020-09-05 CN CN202021925687.7U patent/CN213224257U/en active Active
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