CN213215274U

CN213215274U - Simple steam conditioning pellet feed bulking machine

Info

Publication number: CN213215274U
Application number: CN202022160874.7U
Authority: CN
Inventors: 宋秀杉
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-09-28
Filing date: 2020-09-28
Publication date: 2021-05-18
Anticipated expiration: 2030-09-28

Abstract

The utility model relates to a bulking machine technical field specifically is a simple and easy steam quenching and tempering pellet feed bulking machine, including frame, speed governing feed system, material extrusion system, shaping cutter system, steam quenching and tempering system, its characterized in that: the steam conditioning system comprises a U-shaped conditioner outer barrel, the U-shaped conditioner outer barrel is fixedly connected with the rack, the U-shaped conditioner outer barrel is provided with a feeding hole and a discharging hole, the feeding hole is connected with a speed-regulating feeding system, the discharging hole is connected with a material extruding system, and the end part of the material extruding system is connected with a forming cutter system. Compared with the prior art, the utility model following beneficial effect possesses: the thermal refining cylinder of the utility model is U-shaped, which increases the contact area between the raw material and the steam and improves the palatability of the output product; the utility model discloses use and use the shaping cutter to replace current integral type cutter, make the incision of output product comparatively level and smooth.

Description

Simple steam conditioning pellet feed bulking machine

Technical Field

The utility model relates to a bulking machine technical field specifically is a simple and easy steam quenching and tempering pellet feed bulking machine.

Background

The quenching and tempering section of thick bamboo of current wet-type bulking machine is the cylinder, and the raw materials is shorter with the time of steam contact in the quenching and tempering section of thick bamboo, can not be better carry out the quenching and tempering, makes the palatability of the product of output relatively poor, current cutter formula as an organic whole cutter in addition, the incision unevenness of the product of output.

Therefore, how to design a modified soybean puffing machine with good palatability and smooth product cut becomes a problem to be solved currently.

SUMMERY OF THE UTILITY MODEL

Not enough to prior art, the utility model provides a simple and easy steam quenching and tempering pellet feed bulking machine has solved the relatively poor and problem of incision unevenness of palatability of the product of current bulking machine output.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a simple and easy steam quenching and tempering pellet feed bulking machine, includes frame, speed governing feed system, material extrusion system, shaping cutter system, steam quenching and tempering system includes U type quenching and tempering ware urceolus, U type quenching and tempering ware urceolus and frame fixed connection, U type quenching and tempering ware urceolus is equipped with feed inlet, discharge gate, and the feed inlet is connected with speed governing feed system, and the discharge gate is connected with material extrusion system, material extrusion system tip and shaping cutter headtotail.

The U type quenching and tempering ware urceolus is equipped with quenching and tempering screw axis, be equipped with auger blade and stirring portion on the quenching and tempering screw axis, quenching and tempering screw axis one end tip is equipped with the quenching and tempering speed reducer, quenching and tempering speed reducer input is equipped with the quenching and tempering motor, U type quenching and tempering ware urceolus lateral part is equipped with the saturated steam entry, and U type quenching and tempering ware urceolus upper portion is equipped with the gas vent.

The stirring part is a stirring shaft, and the stirring shaft is fixedly connected with the tempering spiral shaft.

The speed-regulating feeding system comprises a feeding hopper, the feeding hopper is fixedly connected with a rack, an anti-arching material mixing shaft is arranged in the middle of the feeding hopper, a chain wheel is arranged at one end of the anti-arching material mixing shaft, a feeding screw shaft is arranged on the lower portion of the feeding hopper, a chain wheel is arranged at one end of the feeding screw shaft, a transmission is arranged on the outer side of the chain wheel and fixedly connected with the rack, a speed-regulating motor is arranged above the transmission, and the chain wheel arranged on the anti-arching material mixing shaft and the chain wheel arranged on the feeding screw shaft are in chain connection transmission.

The material extrusion system comprises an extrusion cavity assembly, a bearing box body and an extrusion device driving motor, wherein the bearing box body is fixedly connected with the rack, one end of the bearing box body is fixedly connected with the extrusion cavity assembly, the other end of the bearing box body is provided with a belt wheel, the belt wheel is connected with the extrusion device driving motor through a belt and is driven, and the extrusion device driving motor is fixedly connected to the rack.

And a combined screw rod is arranged in the extrusion cavity assembly, and an air plug is arranged on the combined screw rod.

The extrusion cavity assembly comprises a plurality of machine barrels and a discharging die, the machine barrels are connected through bushings and nuts, and the discharging die is arranged at the end part of the extrusion cavity assembly and connected with the machine barrels through the bushings and the nuts.

The discharging die is provided with a cavity, the upper part of the cavity is provided with a heating medium inlet, and the lower part of the cavity is provided with a heating medium outlet.

The forming cutter system comprises a forming cutter motor and a forming cutter, wherein the forming cutter motor is fixedly connected with the rack, and the forming cutter motor is connected with the forming cutter and drives the forming cutter to rotate.

The forming cutter comprises a cutter rest, a cutter shaft, a blade and an adjusting screw, wherein the cutter rest is connected with the cutter shaft through the adjusting screw, and the blade is connected with the cutter rest through the adjusting screw.

Compared with the prior art, the utility model following beneficial effect possesses: the thermal refining cylinder of the utility model is U-shaped, which increases the contact area between the raw material and the steam and improves the palatability of the output product; the utility model discloses use and use the shaping cutter to replace current integral type cutter, make the incision of output product comparatively level and smooth.

Drawings

FIG. 1 is an assembly drawing of the present invention

FIG. 2 is a schematic diagram of the steam conditioning system of the present invention

FIG. 3 is a cross-sectional view of the steam conditioning system of the present invention

FIG. 4 is the schematic diagram of the structure of the speed-regulating feeding system of the utility model

FIG. 5 is the schematic diagram of the structure of the material extruding system of the present invention

Figure 6 is the structure schematic diagram of the forming cutter of the utility model

In the figure: 1. a frame; 2. an outer barrel of a U-shaped conditioner; 3. a feed inlet; 4. a discharge port; 5. a tempering screw shaft; 6. a tempering motor; 7. a tempering speed reducer; 8. a screw blade; 9. a saturated steam inlet; 10. an exhaust port; 11. a stirring shaft; 12. a feeding hopper; 13. an anti-arching material mixing shaft; 14. a sprocket; 15. a feed screw shaft; 16. a transmission; 17. a speed-regulating motor; 18. an extrusion chamber assembly; 19. a bearing housing; 20. the extrusion device drives the motor; 21. a pulley; 22. a combination screw; 23. an air lock; 24. a barrel; 25. discharging the die; 26. a heating medium inlet; 27. a heating medium outlet; 28. a forming cutter motor; 29. a forming cutter; 30. a tool holder; 31. a cutter shaft; 32. a blade; 33. and adjusting the screws.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

As shown in fig. 1-6, a simple steam conditioning pellet feed bulking machine comprises a frame 1, a speed-regulating feeding system, a material extruding system, a forming cutter system and a steam conditioning system, wherein the steam conditioning system comprises a U-shaped conditioner outer cylinder 2, the U-shaped conditioner outer cylinder 2 is fixedly connected with the frame 1, the U-shaped conditioner outer cylinder 2 is provided with a feeding port 3 and a discharging port 4, the feeding port 3 is connected with the speed-regulating feeding system, the discharging port 4 is connected with the material extruding system, and the end part of the material extruding system is connected with the forming cutter system.

The U type quenching and tempering ware urceolus 2 is equipped with quenching and tempering screw axis 5, be equipped with auger blade 8 and stirring portion on the quenching and tempering screw axis 5, quenching and tempering screw axis 5 one end tip is equipped with quenching and tempering speed reducer 7, the quenching and tempering speed reducer 7 input is equipped with quenching and tempering motor 6, 2 lateral parts of U type quenching and tempering ware urceolus are equipped with saturated steam inlet 9, and 2 upper portions of U type quenching and tempering ware urceolus are equipped with gas vent 10.

The stirring part is a stirring shaft 11, and the stirring shaft 11 is fixedly connected with the tempering spiral shaft 5.

The speed-regulating feeding system comprises a feeding hopper 12, the feeding hopper 12 is fixedly connected with a rack 1, an anti-arching material mixing shaft 13 is arranged in the middle of the feeding hopper 12, a chain wheel 14 is arranged at one end of the anti-arching material mixing shaft 13, a feeding screw shaft 15 is arranged at the lower portion of the feeding hopper 12, a chain wheel 14 is arranged at one end of the feeding screw shaft 15, a speed changer 16 is arranged on the outer side of the chain wheel 14, the speed changer 16 is fixedly connected with the rack 1, a speed-regulating motor 17 is arranged above the speed changer 16, and the chain wheel 14 arranged on the anti-arching material mixing shaft 13 is in chain connection transmission with the chain wheel 14 arranged on.

The material extrusion system comprises an extrusion cavity assembly 18, a bearing box body 19 and an extrusion device driving motor 20, wherein the bearing box body 19 is fixedly connected with the rack 1, one end of the bearing box body 19 is fixedly connected with the extrusion cavity assembly 18, the other end of the bearing box body 19 is provided with a belt wheel 21, the belt wheel 21 is connected with the extrusion device driving motor 20 through a belt for driving, and the extrusion device driving motor 20 is fixedly connected onto the rack 1.

A combined screw 22 is arranged in the extrusion cavity assembly 18, and an air plug 23 is arranged on the combined screw 22.

The extrusion cavity assembly 18 comprises a plurality of machine barrels 24 and discharging dies 25, wherein the machine barrels 24 are connected through bushings and nuts, and the discharging dies 25 are arranged at the end parts of the extrusion cavity assembly 18 and are connected with the machine barrels 24 through bushings and nuts.

The discharging die 25 is provided with a cavity, the upper part of the cavity is provided with a heating medium inlet 26, and the lower part of the cavity is provided with a heating medium outlet 27.

The forming cutter system comprises a forming cutter motor 28 and a forming cutter 29, the forming cutter motor 28 is fixedly connected with the rack 1, and the forming cutter motor 28 is connected with the forming cutter 29 and drives the forming cutter 29 to rotate.

The forming cutter 29 comprises a cutter frame 30, a cutter shaft 31, a blade 32 and an adjusting screw 33, wherein the cutter frame 30 is connected with the cutter shaft 31 through the adjusting screw 33, and the blade 32 is connected with the cutter frame 30 through the adjusting screw 33.

The working principle of the present invention is explained below:

speed-regulating feeding system: starting a speed regulating motor 17, driving the anti-arching material mixing shaft 13 and the feeding screw shaft 15 to rotate by the speed regulating motor 17, putting the raw materials into the feeding hopper 12, uniformly mixing the raw materials by the anti-arching material mixing shaft 13, and feeding the well-mixed raw materials into a steam conditioning system by the feeding screw shaft 15.

Steam conditioning system: introducing steam into a saturated steam inlet 9, turning on a tempering motor 6, driving the tempering screw shaft 5 to rotate by the tempering motor 6, conveying the raw materials fed by the speed-regulating feeding system forwards by the tempering screw shaft 5, carrying out tempering treatment, and finally feeding the tempered materials into a material extrusion system.

Material extrusion system: starting an extrusion device driving motor 20, driving a combined screw 22 to rotate by the extrusion device driving motor 20, and transporting the tempered material forwards by the combined screw 22; hot water or steam is introduced into the heating medium inlet 26 to heat the material, and finally the material is molded and discharged through the discharging die 25.

A forming cutter system: the forming cutter motor 28 drives the forming cutter 29 to rotate, and the blade 32 is matched with the discharging die 25 to shear the material extruded by the discharging die 25 into particles.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a simple and easy steam quenching and tempering pellet feed bulking machine, includes frame (1), speed governing feed system, material extrusion system, shaping cutter system, steam quenching and tempering system, its characterized in that: the steam conditioning system comprises a U-shaped conditioning device outer barrel (2), the U-shaped conditioning device outer barrel (2) is fixedly connected with the rack (1), the U-shaped conditioning device outer barrel (2) is provided with a feeding hole (3) and a discharging hole (4), the feeding hole (3) is connected with a speed-regulating feeding system, the discharging hole (4) is connected with a material extruding system, and the end part of the material extruding system is connected with a forming cutter system.

2. The simple steam-modified pellet feed expander as claimed in claim 1, wherein: u type quenching and tempering ware urceolus (2) are equipped with quenching and tempering screw axis (5), be equipped with auger blade (8) and stirring portion on quenching and tempering screw axis (5), quenching and tempering screw axis (5) one end tip is equipped with quenching and tempering speed reducer (7), quenching and tempering speed reducer (7) input is equipped with quenching and tempering motor (6), U type quenching and tempering ware urceolus (2) lateral part is equipped with saturated steam entry (9), and U type quenching and tempering ware urceolus (2) upper portion is equipped with gas vent (10).

3. The simple steam-modified pellet feed expander as claimed in claim 2, wherein: the stirring part is a stirring shaft (11), and the stirring shaft (11) is fixedly connected with the quenching and tempering screw shaft (5).

4. The simple steam-modified pellet feed expander as claimed in claim 1, wherein: the speed-regulating feeding system comprises a feeding hopper (12), the feeding hopper (12) is fixedly connected with a rack (1), an anti-caking arch stirring shaft (13) is arranged in the middle of the feeding hopper (12), a chain wheel (14) is arranged at one end of the anti-caking arch stirring shaft (13), a feeding screw shaft (15) is arranged on the lower portion of the feeding hopper (12), the chain wheel (14) is arranged at one end of the feeding screw shaft (15), a speed changer (16) is arranged on the outer side of the chain wheel (14), the speed changer (16) is fixedly connected with the rack (1), a speed-regulating motor (17) is arranged above the speed changer (16), and the chain wheel (14) arranged on the anti-caking arch stirring shaft (13) and the chain wheel (14) arranged on the feeding screw shaft (15) are in chain connection transmission.

5. The simple steam-modified pellet feed expander as claimed in claim 1, wherein: the material extrusion system comprises an extrusion cavity assembly (18), a bearing box body (19) and an extrusion device driving motor (20), the bearing box body (19) is fixedly connected with the rack (1), one end of the bearing box body (19) is fixedly connected with the extrusion cavity assembly (18), the other end of the bearing box body (19) is provided with a belt wheel (21), the belt wheel (21) is connected with the extrusion device driving motor (20) through a belt to drive, and the extrusion device driving motor (20) is fixedly connected onto the rack (1).

6. The simple steam-modified pellet feed expander as claimed in claim 5, wherein: and a combined screw rod (22) is arranged in the extrusion cavity assembly (18), and an air plug (23) is arranged on the combined screw rod (22).

7. The simple steam-modified pellet feed expander as claimed in claim 5, wherein: the extrusion cavity assembly (18) comprises a plurality of machine barrels (24) and discharging dies (25), the machine barrels (24) are connected through bushings and nuts, and the discharging dies (25) are arranged at the end part of the extrusion cavity assembly (18) and connected with the machine barrels (24) through the bushings and the nuts.

8. The simple steam-modified pellet feed expander as claimed in claim 7, wherein: the discharging die (25) is provided with a cavity, the upper part of the cavity is provided with a heating medium inlet (26), and the lower part of the cavity is provided with a heating medium outlet (27).

9. The simple steam-modified pellet feed expander as claimed in claim 1, wherein: the forming cutter system comprises a forming cutter motor (28) and a forming cutter (29), the forming cutter motor (28) is fixedly connected with the rack (1), and the forming cutter motor (28) is connected with the forming cutter (29) and drives the forming cutter (29) to rotate.

10. The simple steam-modified pellet feed expander as claimed in claim 9, wherein: the forming cutter (29) comprises a cutter frame (30), a cutter shaft (31), a blade (32) and an adjusting screw (33), the cutter frame (30) is connected with the cutter shaft (31) through the adjusting screw (33), and the blade (32) is connected with the cutter frame (30) through the adjusting screw (33).