CN213209954U - Bent neck glass visual detection device - Google Patents

Bent neck glass visual detection device Download PDF

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Publication number
CN213209954U
CN213209954U CN202022008181.6U CN202022008181U CN213209954U CN 213209954 U CN213209954 U CN 213209954U CN 202022008181 U CN202022008181 U CN 202022008181U CN 213209954 U CN213209954 U CN 213209954U
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neck glass
image acquisition
examine
camera
controller
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CN202022008181.6U
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曹清朋
徐智忠
罗慧峰
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Beijing C&W Electronics Group Co Ltd
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Beijing C&W Electronics Group Co Ltd
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Abstract

The utility model discloses a bent neck glass visual detection device includes controller and rather than the actuating mechanism of electricity connection, bloated tight mechanism and image acquisition mechanism, and bloated tight mechanism installs at actuating mechanism's drive end, and actuating mechanism is used for the drive to expand tight mechanism and removes to stretching into arbitrary one and wait to examine bent neck glass and expand tightly, with will wait to examine that bent neck glass removes to image acquisition department and rotation of image acquisition mechanism, and image acquisition mechanism is used for acquireing waits to examine the image signal of waiting to examine bent neck glass and sends to the controller, and the controller is used for receiving image signal and sends removal signal to drive arrangement, and actuating mechanism drives its bloated tight waiting to examine that it expands and examine bent neck glass and remove to qualified products place the region or the unqualified products place the region in according to removal signal drive, will wait to examine bent neck glass by bloated tight mechanism and loosen. The utility model discloses a semi-automatization's bent neck glass visual detection device accomplishes the key inspection of bent neck glassware, improves the accuracy nature and the stability of inspection, has improved inspection efficiency.

Description

Bent neck glass visual detection device
Technical Field
The utility model relates to a visual detection technical field, in particular to curved neck glass visual detection device.
Background
The irregular-appearance glass product is easy to miss detection, not in place detection and the like by the traditional manual detection method, and the problems of pollution, scratch and the like are easily caused to the intact glass product in the detection process. In addition, most of manual detection depends on experience and operation habits of detection personnel, a small defect is difficult to find by naked eyes, and a detection result is difficult to ensure final yield and consistency.
SUMMERY OF THE UTILITY MODEL
In order to solve the above-mentioned condition, this application provides a curved neck glass visual detection device of semi-automatization, aims at improving the accuracy nature and the stability of inspection, has improved inspection efficiency.
The utility model provides a bent neck glass visual detection device, including the controller and with actuating mechanism, bloated tight mechanism and the image acquisition mechanism that the controller electricity is connected, bloated tight mechanism is installed actuating mechanism's drive end, the image acquisition mechanism sets up actuating mechanism's one side, the position department of actuating mechanism side still is equipped with waits to examine that bent neck glass deposits the region, qualified products place the region and the unqualified products place the region, actuating mechanism is used for driving bloated tight mechanism moves to stretching into arbitrary one and waits to examine bent neck glass in and bloated tightly, in order to with wait to examine bent neck glass move to the image acquisition department of image acquisition mechanism and in image acquisition department rotates, image acquisition mechanism obtains being located the image signal of waiting to examine bent neck glass lateral wall of image acquisition department and send to the controller, the controller is used for receiving image signal sends moving signal to actuating mechanism, the driving mechanism receives the moving signal to drive the expansion mechanism to drive the expanded curved neck glass to be detected to move to a qualified product placing area or an unqualified product placing area, and the expansion mechanism loosens the curved neck glass to be detected.
Preferably, the driving mechanism is a multi-axis robot, the multi-axis robot is electrically connected with the controller, and the expansion mechanism is installed at the driving end of the multi-axis robot.
Preferably, the expansion mechanism comprises a cantilever type expansion shaft and an inflator pump, the shaft end of the cantilever type expansion shaft is installed at the driving end of the driving mechanism, and the air outlet of the inflator pump is communicated with the air inlet nozzle of the cantilever type expansion shaft.
Preferably, the image acquisition mechanism includes support and camera, the support mounting is in actuating mechanism's one side, the camera with the controller electricity is connected and is installed on the support, just the camera orientation of camera deviates from actuating mechanism's one side, just the camera of camera deviates from actuating mechanism's one side constitutes image acquisition department of image acquisition mechanism.
Preferably, the camera has a telecentric lens.
Preferably, the image acquisition mechanism further comprises an arc-shaped light source electrically connected with the controller, the bracket is a U-shaped bracket, the bracket is vertically arranged at one side of the driving mechanism, and the U-shaped opening of the camera faces to the side away from the driving mechanism, the camera is arranged on the bottom wall of the bracket, the camera head faces the U-shaped opening of the bracket, the light source is vertically arranged at the U-shaped opening of the bracket, the arc opening deviates from the driving mechanism, the upper end and the lower end of the light source are respectively connected and fixed with the two ends of the bracket, the driving mechanism is used for driving the expansion mechanism to drive the expanded glass of the bending neck to be detected to move to one side of the light source departing from the camera, and a through groove which penetrates through the light source horizontally and is used for the camera to acquire an image signal of the glass neck to be detected.
The utility model discloses a semi-automatization's bent neck glass visual detection device accomplishes the key inspection to bent neck glassware, only need manual cooperation accomplish supplementary transport can, not only improve the accuracy nature and the stability of inspection to greatly improve inspection efficiency, avoided artifical pollution bent neck glassware simultaneously.
The above description is only an overview of the technical solution of the present invention, and in order to make the technical means of the present invention clearer and can be implemented according to the content of the description, the following detailed description is made with reference to the preferred embodiments of the present invention and accompanying drawings. The detailed description of the present invention is given by the following examples and the accompanying drawings.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the invention without undue limitation to the invention. In the drawings:
fig. 1 is a schematic structural view of a visual inspection device for curved neck glass according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of the image capturing mechanism according to the embodiment of the present invention.
The specific meanings of the reference numerals are:
100. a storage area for the glass of the bending neck to be detected;
200. a qualified product placement area;
300. a nonconforming product placement area;
1. a drive mechanism; 2. an expansion mechanism; 21. a cantilevered physiosis shaft; 3. an image acquisition mechanism; 31. a support; 32. a camera; 33. a light source.
The objects, features and advantages of the present invention will be further described with reference to the accompanying drawings.
Detailed Description
The principles and features of the present invention are described below in conjunction with the accompanying fig. 1-2, the examples given are intended to illustrate the present invention and are not intended to limit the scope of the invention. The invention is described in more detail in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of the present invention will become more fully apparent from the following description and appended claims. It should be noted that the drawings are in simplified form and are not to precise scale, and are provided for convenience and clarity in order to facilitate the description of the embodiments of the present invention.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1-2, provide an embodiment of the utility model, this embodiment curved neck glass vision detection device include the controller and with actuating mechanism 1, bloated tight mechanism 2 and the image acquisition mechanism 3 that the controller electricity is connected, bloated tight mechanism 2 is installed actuating mechanism 1's drive end, image acquisition mechanism 3 sets up actuating mechanism 1's one side, the position department of actuating mechanism 1 side still is equipped with waits to examine curved neck glass and deposits regional 100, qualified products place regional 200 and unqualified products place regional 300, actuating mechanism 1 is used for the drive bloated tight mechanism 2 removes to stretching into arbitrary one and wait to examine curved neck glass in and tightly, in order to incite somebody to action it moves extremely to examine curved neck glass wait to examine the image acquisition department of image acquisition mechanism 3 and in image acquisition department rotates, image acquisition mechanism 3 acquires to be located the image acquisition department waits to examine the image signal of curved neck glass lateral wall and send to the controller The controller is used for receiving the image signals and sending moving signals to the driving mechanism 1, the driving mechanism 1 receives the moving signals to drive the expansion mechanism 2 to drive the expanded curved neck glass to be detected to move to the qualified product placing area 200 or the unqualified product placing area 300, and the expansion mechanism 2 loosens the curved neck glass to be detected.
This application crooked neck glass visual detection device's detection principle does:
the manual work will be waited to examine vertical placing of curved neck glass and waiting to examine curved neck glass and deposit regional 100, actuating mechanism 1 drive expand tight mechanism 2 and remove, so that expand tight mechanism 2 and stretch into arbitrary one and wait to examine curved neck glass, expand tight mechanism 2 and expand its and stretch into wait to examine curved neck glass, actuating mechanism 1 drive expand tight mechanism 2 drive its expand tight wait to examine curved neck glass move extremely behind the image acquisition department of image acquisition mechanism 3, actuating mechanism 1 drives again expand tight mechanism 2 drives its expand tight wait to examine curved neck glass synchronous rotation, so that image acquisition mechanism 3 acquires the image signal of curved neck glass lateral wall and sends signal extremely the controller, the controller receives image signal and sends moving signal extremely according to the image signal of curved neck glass lateral wall actuating mechanism 1, if the defect that the image signal of waiting to examine curved neck glass lateral wall exists surpasss preset standard, then 1 drive of actuating mechanism expand tight mechanism 2 and drive its bloated tight curved neck glass of waiting to be examined and remove to being close to regional 300 is placed to the defective products, expand tight mechanism 2 and relax its bloated tight and be not conform to waiting to examine curved neck glass of predetermineeing the standard and place in regional 300 in the defective products, if the defect that the image signal of waiting to examine curved neck glass lateral wall exists accords with predetermined standard, then actuating mechanism 1 drive expand tight mechanism 2 and drive its bloated tight curved neck glass of waiting to examine and remove to being close to regional 200 is placed to the defective products, expand tight mechanism 2 and relax again and place in regional 200 is placed to the qualified products with waiting to examine curved neck glass of meeting the standard.
This application curved neck glass visual detection device has realized the key inspection to curved neck glass, only need manual fit accomplish supplementary transport can, not only improve the accuracy nature and the stability of inspection to greatly improved inspection efficiency, avoided artifical pollution curved neck glass products simultaneously.
Preferably, the driving mechanism 1 comprises a multi-axis robot electrically connected with the controller, and the tightening mechanism 2 is installed at a driving end of the multi-axis robot.
This application actuating mechanism 1 can be four-axis robot, five-axis robot or six-axis robot, and the location of multi-axis robot is accurate, the multi-axis robot is operatable will be waited to examine curved neck glass level or vertical distribution and is in image acquisition department.
Preferably, the expansion mechanism 2 comprises a cantilever type expansion shaft 21 and an inflator pump, wherein the shaft end of the cantilever type expansion shaft 21 is installed at the driving end of the driving mechanism 1, and the air outlet of the inflator pump is communicated with the air inlet nozzle of the cantilever type expansion shaft 21.
The shaft end of the cantilever type air inflation shaft 21 is connected with the tail end of the multi-shaft robot through a flange, the multi-axis robot drives the cantilever type inflatable shaft 21 to rotate to be vertical and extend into any one of the glass of the bent neck to be detected, the controller sends a signal to the inflator pump, the inflator pump inflates the inside of the cantilever type inflatable shaft 21, the cantilever type air expansion shaft 21 expands and tightens the bent neck glass to be detected to complete the clamping of the bent neck glass to be detected, after the image acquisition of the curved neck glass to be detected is finished, the multi-axis robot drives the cantilever type air inflation shaft 21 to drive the curved neck glass to be inflated to move to a position close to the qualified product placing area 200 or the unqualified product placing area 300, an air outlet nozzle on the cantilever type air inflation shaft 21 is opened, to loosen the glass of the to-be-bent neck which is expanded and prevent it from being in the non-defective product placement area 200 or the defective product placement area 300.
The cantilever type air-expansion shaft 21 is used for conveying and detecting the bent-neck glass, and is long in service life and high in economic efficiency.
Preferably, the image capturing mechanism 3 includes a bracket 31 and a camera 32, the bracket 31 is installed on one side of the driving mechanism 1, the camera 32 is installed on the bracket 31, and the camera of the camera 32 faces away from one side of the driving mechanism 1 to form the image capturing position of the image capturing mechanism 3.
The multi-axis robot drives the cantilever type air inflation shaft 21 to move the expanded glass of the bent neck to be detected to the image acquisition part of the image acquisition mechanism 3, and the camera 32 acquires an image signal of the glass of the bent neck to be detected and sends the image signal to the controller.
Preferably, the camera 32 has a telecentric lens. Telecentric optics allow the camera 32 to capture a complete and high definition lens of the curved neck glass in the vertical direction.
Preferably, the image capturing mechanism 3 further comprises a light source 33 electrically connected to the controller and having an arc shape, the bracket 31 is a U-shaped bracket, the bracket 31 is vertically arranged at one side of the driving mechanism 1, with its U-shaped opening facing away from the drive mechanism 1, the camera 32 being mounted on the bottom wall of the bracket 31, the camera head faces the U-shaped opening of the bracket, the light source 33 is vertically arranged at the U-shaped opening of the bracket 31, and the arc mouth deviates from the driving mechanism 1, the upper and lower ends of the light source 33 are respectively connected and fixed with the two ends of the bracket 31, the driving mechanism 1 is used for driving the expansion mechanism 2 to drive the expanded glass of the curved neck to be detected to move to one side of the light source 33 departing from the camera, and a through groove which penetrates through the light source 33 horizontally and is used for the camera 32 to acquire an image signal of the glass neck to be bent is arranged on the light source 33.
The multi-axis robot drives the cantilever type inflatable shaft 21 to move to a side, away from the camera, of the light source 33, the light source 33 is lightened and illuminates the to-be-detected bent neck glass, and the camera 32 acquires an image signal of the bent neck glass through the through groove, so that the camera 32 obtains a clearer image signal.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way; the present invention can be smoothly implemented by those skilled in the art according to the drawings and the above description; however, those skilled in the art should understand that changes, modifications and variations made by the above-described technology can be made without departing from the scope of the present invention, and all such changes, modifications and variations are equivalent embodiments of the present invention; meanwhile, any changes, modifications, evolutions, etc. of the above embodiments, which are equivalent to the actual techniques of the present invention, still belong to the protection scope of the technical solution of the present invention.

Claims (6)

1. The utility model provides a bent neck glass visual detection device, a serial communication port, including the controller and with actuating mechanism (1) that the controller electricity is connected, bloated tight mechanism (2) and image acquisition mechanism (3), it installs to expand tight mechanism (2) the drive end of actuating mechanism (1), image acquisition mechanism (3) set up one side of actuating mechanism (1), the position department of actuating mechanism (1) side still is equipped with waits to examine bent neck glass and deposits region (100), certified products place region (200) and nonconforming article and place region (300), actuating mechanism (1) is used for the drive expand tight mechanism (2) move to stretch into arbitrary one and wait to examine in the bent neck glass and expand tightly, with wait to examine bent neck glass move to the image acquisition department of image acquisition mechanism (3) and be in image acquisition department rotates, image acquisition mechanism (3) acquire to be located the picture of waiting to examine bent neck glass lateral wall of image acquisition department The image signal and send to the controller, the controller be used for receiving the image signal and send the removal signal to actuating mechanism (1), actuating mechanism (1) receives the removal signal is in order to drive tight mechanism (2) drives its bloated curved neck glass of waiting to examine that tightly moves to qualified product placing area (200) or unqualified product placing area (300) in, and by tight mechanism (2) of expanding will wait to examine curved neck glass and loosen.
2. The visual inspection device of curved neck glass according to claim 1, characterized in that the driving mechanism (1) is a multi-axis robot electrically connected with the controller, and the tightening mechanism (2) is installed at the driving end of the multi-axis robot.
3. The visual inspection device for the curved neck glass according to claim 1, characterized in that the expansion mechanism (2) comprises a cantilever type expansion shaft (21) and an air pump, wherein the shaft end of the cantilever type expansion shaft (21) is installed at the driving end of the driving mechanism (1), and the air outlet of the air pump is communicated with the air inlet nozzle of the cantilever type expansion shaft (21).
4. A visual inspection device for curved neck glass according to any one of claims 1-3, characterized in that the image acquisition mechanism (3) comprises a bracket (31) and a camera (32), the bracket (31) is mounted on one side of the driving mechanism (1), the camera (32) is electrically connected with the controller and mounted on the bracket (31), and the camera of the camera (32) faces the side facing away from the driving mechanism (1), and the side facing away from the driving mechanism (1) of the camera (32) constitutes the image acquisition place of the image acquisition mechanism (3).
5. The visual inspection device of curved neck glass according to claim 4, characterized in that the camera (32) has a telecentric lens.
6. The visual inspection device for the curved neck glass according to claim 5, wherein the image acquisition mechanism (3) further comprises a light source (33) which is electrically connected with the controller and is arc-shaped, the support (31) is a U-shaped frame, the support (31) is vertically arranged on one side of the driving mechanism (1), the U-shaped opening of the support faces away from one side of the driving mechanism (1), the camera (32) is installed on the bottom wall of the support (31), the camera faces towards the U-shaped opening of the support, the light source (33) is vertically arranged at the U-shaped opening of the support (31), the arc opening of the light source deviates from the driving mechanism (1), the upper end and the lower end of the light source (33) are respectively connected and fixed with the two ends of the support (31), the driving mechanism (1) is used for driving the expansion mechanism (2) to drive the curved neck glass to be inspected, which is expanded, to be moved to be located on one side of the light source (33) deviating from the camera, and a through groove which penetrates through the light source (33) horizontally and is used for the camera (32) to acquire an image signal of the glass of the neck to be bent is arranged on the light source.
CN202022008181.6U 2020-09-14 2020-09-14 Bent neck glass visual detection device Active CN213209954U (en)

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Application Number Priority Date Filing Date Title
CN202022008181.6U CN213209954U (en) 2020-09-14 2020-09-14 Bent neck glass visual detection device

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113776629A (en) * 2021-09-08 2021-12-10 广州计量检测技术研究院 Automatic calibration system for glass measuring device, control method and device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113776629A (en) * 2021-09-08 2021-12-10 广州计量检测技术研究院 Automatic calibration system for glass measuring device, control method and device
CN113776629B (en) * 2021-09-08 2023-06-02 广州计量检测技术研究院 Automatic calibration system for glass gauge, control method and device

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