CN213208977U - Pneumatic flange plate installation detection machine - Google Patents

Pneumatic flange plate installation detection machine Download PDF

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Publication number
CN213208977U
CN213208977U CN202022473214.4U CN202022473214U CN213208977U CN 213208977 U CN213208977 U CN 213208977U CN 202022473214 U CN202022473214 U CN 202022473214U CN 213208977 U CN213208977 U CN 213208977U
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China
Prior art keywords
pneumatic
base
flange plate
detection sensor
support column
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CN202022473214.4U
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Chinese (zh)
Inventor
陈业波
吴航
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Suzhou Xiangtaida Electromechanical Technology Co ltd
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Suzhou Xiangtaida Electromechanical Technology Co ltd
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Abstract

The utility model discloses a pneumatic ring flange installation detects machine, including the ring flange mounting plate, the ring flange mounting plate includes the base and sets up support column, pneumatic hold-down mechanism and the interior anchor clamps that expand on the base, interior anchor clamps that expand set up in pneumatic hold-down mechanism's below, pneumatic hold-down mechanism is connected with the support column, the support column sets up in one side of base, be provided with the workstation on the base, it dodges the hole to be provided with anchor clamps on the workstation, one side that the hole was dodged to anchor clamps is provided with the detection sensor. The utility model has novel design, simple structure and convenient use, can position the installation flange assembly through the arranged workbench, can pre-position the shaft tube through the arranged internal expansion fixture, and presses the shaft tube on the internal expansion fixture into the flange assembly by the arranged cylinder driving tool pressure head; and whether the axle tube is installed in place can be detected through the arranged detection sensor.

Description

Pneumatic flange plate installation detection machine
Technical Field
The utility model relates to a flange field especially relates to a pneumatic ring flange installation detects machine.
Background
Most of the traditional shaft tube and flange assembly press-fitting clamps independently use the appearance of the tube to position the product, and after the tube is positioned, the assembled product is unqualified. Under the general condition, through manual assembly pipe and flange subassembly, the hole assembly on the pipe and the flange subassembly is unqualified easily to appear after the assembly, and the pipe press fit is gone into downthehole on the flange subassembly, and it is great to need pressure equipment power, and working strength is big, and manual assembly is inefficient, has increased the workman and has assembled the degree of difficulty, has the potential safety hazard. Occasionally, mechanical assembly is adopted, the shaft tube cannot be pre-positioned when the shaft tube is assembled, and whether the shaft tube is assembled in place cannot be judged.
Therefore, there is a need to provide a new technical solution to overcome the above-mentioned drawbacks.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the problems in the prior art and provide a pneumatic flange installation detector, the utility model has novel design, simple structure and convenient use, can position the installation flange assembly through the arranged workbench and can pre-position the shaft tube through the arranged internal expansion clamp, and the shaft tube on the internal expansion clamp is pressed into the flange assembly by the arranged cylinder driving tool pressure head; and whether the axle tube is installed in place can be detected through the arranged detection sensor.
For realizing above-mentioned technical purpose, reach above-mentioned technological effect, the utility model discloses a following technical scheme realizes:
the utility model provides a pneumatic ring flange installation detects machine, includes the ring flange mounting plate, the ring flange mounting plate includes the base and sets up support column, pneumatic hold-down mechanism and the interior anchor clamps that expand on the base, the interior anchor clamps that expand set up in pneumatic hold-down mechanism's below, pneumatic hold-down mechanism is connected with the support column, the support column sets up in one side of base, be provided with the workstation on the base, it dodges the hole to be provided with anchor clamps on the workstation, one side that the hole was dodged to anchor clamps is provided with the detection sensor. By adopting the technical scheme, the pneumatic pressing mechanism is used for pressing down the shaft tube; the internal expansion clamp is used for mounting the shaft tube; the detection sensor is used for detecting the pressing depth of the shaft tube.
Preferably, the pneumatic pressing mechanism comprises an air cylinder and a pneumatic tool pressing head arranged on a piston rod of the air cylinder, and the air cylinder is connected with the supporting column through a transverse supporting frame; and one side of the support column is provided with a limit column connected with the transverse support frame. By adopting the technical scheme, the air cylinder drives the pneumatic tool pressure head through the piston rod; wherein, spacing post is used for controlling the depth of impressing of pneumatic frock pressure head on the ring flange.
Preferably, the detection sensor is a proximity sensor, the proximity sensor is connected with a controller, the controller is connected with an electromagnetic valve and an alarm, the alarm is connected with the transverse support frame, and the electromagnetic valve is connected with the air cylinder. By adopting the technical scheme, whether the pressing depth of the shaft tube is in place is detected by the proximity sensor, and if the pressing depth is not in place, a signal is sent to the alarm through the controller for acousto-optic reminding; the electromagnetic valve is used for controlling air inlet of the air cylinder so as to enable the piston rod to do telescopic motion.
Preferably, one side of the clamp avoidance hole is provided with an avoidance groove for installing a detection sensor, an upright guide rail is arranged in the avoidance groove, a sliding block for installing the detection sensor is arranged on the guide rail, one side of the sliding block is provided with a locking bolt, and the locking bolt is connected with the guide rail. By adopting the technical scheme, the slide block moves on the guide rail to adjust the position of the detection sensor.
Preferably, the workbench is provided with a positioning pin. By adopting the technical scheme, the flange plate mounting and positioning device is used for mounting and positioning the flange plate.
Preferably, one side of base still is provided with both hands and starts safety switch, both hands start safety switch and are connected with the controller. By adopting the technical scheme, the starting switch controlled by two hands sends a starting signal to the controller, and the controller controls the electromagnetic valve connected with the air cylinder according to the received signal to enable the air cylinder to drive the pneumatic tool pressure head.
The utility model has the advantages that: the flange component is installed through the arranged workbench in a positioning mode, the shaft tube can be pre-positioned through the arranged internal expansion fixture, the tool pressure head is driven by the arranged cylinder, and the shaft tube on the internal expansion fixture is pressed into the flange component; and whether the axle tube is installed in place can be detected through the arranged detection sensor.
The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical means of the present invention more clearly understood and to be implemented according to the content of the description, the following detailed description is given with reference to the preferred embodiments of the present invention and the accompanying drawings. The detailed description of the present invention is given by the following examples and the accompanying drawings.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the invention without undue limitation to the invention. In the drawings:
fig. 1 is a schematic structural diagram related to the present invention;
fig. 2 is a schematic view of the installation of the detection sensor according to the present invention;
fig. 3 is a schematic in-situ view of the internal expansion clamp according to the present invention;
fig. 4 is a schematic structural view of a flange and shaft tube tool according to the present invention;
fig. 5 is a schematic view illustrating the shaft tube of the present invention being pressed down to the flange;
fig. 6 is the utility model relates to an interior bloated anchor clamps ejecting ring flange sketch map that resets.
The reference numbers in the figures illustrate: the pneumatic fixture comprises a base 1, a support column 2, a pneumatic pressing mechanism 3, an inner expansion fixture 4, a fixture avoidance hole 5, a detection sensor 6, a cylinder 7, a pneumatic fixture pressure head 8, a transverse support frame 9, a limiting column 10, an alarm 11, a guide rail 12, a sliding block 13, a locking bolt 14, a workbench 15, a positioning pin 16, a safety switch 17, an axle tube 18 and a flange plate 19.
Detailed Description
The invention is further described with reference to the accompanying drawings:
referring to fig. 1 to 6, a pneumatic ring flange installation detects machine, including the ring flange mounting plate, the ring flange mounting plate includes base 1 and sets up support column 2, pneumatic hold-down mechanism 3 and the interior anchor clamps 4 that expand on base 1, interior anchor clamps 4 that expand set up in the below of pneumatic hold-down mechanism 3, pneumatic hold-down mechanism 3 is connected with support column 2, support column 2 sets up in one side of base 1, be provided with workstation 15 on the base 1, be provided with anchor clamps on the workstation 15 and dodge hole 5, one side that hole 5 was dodged to anchor clamps is provided with detection sensor 6. By adopting the technical scheme, the pneumatic pressing mechanism 3 is used for pressing the shaft tube 18 downwards; the internal expanding clamp 4 is used for installing the shaft tube 18; the detection sensor 6 is used to detect the depth of depression of the shaft tube 18.
Preferably, the pneumatic pressing mechanism 3 comprises a cylinder 7 and a pneumatic tool press head 8 arranged on a cylinder piston rod, and the cylinder 7 is connected with the support column 2 through a transverse support frame 9; and one side of the supporting column 2 is provided with a limiting column 10 connected with a transverse supporting frame 9. By adopting the technical scheme, the air cylinder 7 drives the pneumatic tool pressure head 8 through the piston rod; the limiting column 10 is used for controlling the pressing depth of the pneumatic tool press head 8 on the flange 19.
Preferably, the detection sensor 6 is a proximity sensor, the proximity sensor is connected with a controller, the controller is connected with an electromagnetic valve and an alarm 11, the alarm 11 is connected with the transverse support frame 9, and the electromagnetic valve is connected with the air cylinder 7. By adopting the technical scheme, whether the pressing depth of the shaft tube 18 is in place is detected by the proximity sensor, and if the pressing depth is not in place, a signal is sent to the alarm 11 by the controller for acousto-optic reminding; the electromagnetic valve is used for controlling air inlet of the air cylinder 7 so as to enable the piston rod to do telescopic motion.
Preferably, an avoiding groove for installing the detection sensor 6 is formed in one side of the clamp avoiding hole 5, a vertical guide rail 12 is arranged in the avoiding groove, a sliding block 13 for installing the detection sensor 6 is arranged on the guide rail 12, a locking bolt 14 is arranged on one side of the sliding block 13, and the locking bolt 14 is connected with the guide rail 12. With this solution, the position of the detection sensor 6 is adjusted by moving the slider 13 on the guide rail 12.
Preferably, the table 15 is provided with a positioning pin 16. By adopting the technical scheme, the flange plate 19 is used for mounting and positioning.
Preferably, one side of the base 1 is further provided with a double-hand starting safety switch 17, and the double-hand starting safety switch 17 is connected with the controller. By adopting the technical scheme, the starting switch controlled by two hands sends a starting signal to the controller, and the controller controls the electromagnetic valve connected with the air cylinder 7 according to the received signal, so that the air cylinder 7 drives the pneumatic tool pressure head 8.
DETAILED DESCRIPTION OF EMBODIMENT (S) OF INVENTION
In actual use, the flange assembly is sequentially assembled on a workbench, and the shaft tube is assembled on the internal expansion fixture, as shown in fig. 4; then, the safety switch is pressed by two hands, so that the pneumatic tooling pressure head on the piston rod of the air cylinder is pressed down on the shaft tube, and the shaft tube is pressed into the flange assembly, as shown in fig. 5; then, the installation depth of the shaft tube is detected by the arranged detection sensor, and after the detection is finished, the safety switch is loosened to reset the pneumatic tool pressure head on the piston rod of the air cylinder; the arranged internal expansion clamp drives the internal expansion clamp to reset upwards under the action of a spring at the bottom so as to eject the mounted flange plate out of the workbench, as shown in fig. 6; finally, the flange plate is taken out of the internal expanding clamp.
The above description is only for the specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art can easily think of the changes or substitutions within the technical scope of the present invention, and all should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (6)

1. The utility model provides a pneumatic ring flange installation detects machine, includes the ring flange mounting plate, its characterized in that: the flange plate mounting machine comprises a base (1), a support column (2) arranged on the base (1), a pneumatic pressing mechanism (3) and an internal expansion clamp (4), the internal expansion clamp (4) is arranged below the pneumatic pressing mechanism (3), the pneumatic pressing mechanism (3) is connected with the support column (2), the support column (2) is arranged on one side of the base (1), a workbench (15) is arranged on the base (1), a clamp avoiding hole (5) is formed in the workbench (15), and a detection sensor (6) is arranged on one side of the clamp avoiding hole (5).
2. The pneumatic flange plate mounting detection machine of claim 1, wherein: the pneumatic pressing mechanism (3) comprises an air cylinder (7) and a pneumatic tooling pressure head (8) arranged on a piston rod of the air cylinder, and the air cylinder (7) is connected with the supporting column (2) through a transverse supporting frame (9); and one side of the supporting column (2) is provided with a limiting column (10) connected with a transverse supporting frame (9).
3. The pneumatic flange plate mounting detection machine of claim 1, wherein: the detection sensor (6) is arranged to be a proximity sensor, the proximity sensor is connected with a controller, the controller is connected with an electromagnetic valve and an alarm (11), the alarm (11) is connected with a transverse support frame (9), and the electromagnetic valve is connected with a cylinder (7).
4. The pneumatic flange plate mounting detection machine of claim 1, wherein: one side of anchor clamps dodge hole (5) is provided with the groove of dodging of installation detection sensor (6), dodge and be provided with upright guide rail (12) in the groove, be provided with slider (13) of installation detection sensor (6) on guide rail (12), one side of slider (13) is provided with locking bolt (14), locking bolt (14) are connected with guide rail (12).
5. The pneumatic flange plate mounting detection machine of claim 1, wherein: and a positioning pin (16) is arranged on the working table (15).
6. The pneumatic flange plate mounting detection machine of claim 1, wherein: one side of base (1) still is provided with both hands and starts safety switch (17), both hands start safety switch (17) and are connected with the controller.
CN202022473214.4U 2020-10-30 2020-10-30 Pneumatic flange plate installation detection machine Active CN213208977U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202022473214.4U CN213208977U (en) 2020-10-30 2020-10-30 Pneumatic flange plate installation detection machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202022473214.4U CN213208977U (en) 2020-10-30 2020-10-30 Pneumatic flange plate installation detection machine

Publications (1)

Publication Number Publication Date
CN213208977U true CN213208977U (en) 2021-05-14

Family

ID=75827113

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202022473214.4U Active CN213208977U (en) 2020-10-30 2020-10-30 Pneumatic flange plate installation detection machine

Country Status (1)

Country Link
CN (1) CN213208977U (en)

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