CN110773973A - A column type press-fit shaft bearing press - Google Patents

A column type press-fit shaft bearing press Download PDF

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CN110773973A
CN110773973A CN201910956134.3A CN201910956134A CN110773973A CN 110773973 A CN110773973 A CN 110773973A CN 201910956134 A CN201910956134 A CN 201910956134A CN 110773973 A CN110773973 A CN 110773973A
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press
base plate
cylinder
seat
fitting
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CN110773973B (en
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庞茂
许磊
孙耀威
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Zhejiang University of Science and Technology ZUST
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/02Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
    • G01B21/02Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L5/00Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
    • G01L5/0061Force sensors associated with industrial machines or actuators

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  • Engineering & Computer Science (AREA)
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Abstract

本发明涉及万向节轴承压装技术领域,尤其是一种立柱式压装轴杆轴承压机,包括架体、安装在架体上的上底板和下底板,安装在上底板与下底板之间的轴杆与轴承座压装机构和油封轴套压装机构,上底板与下底板之间通过立柱固定连接,轴杆与轴承座压装机构和油封轴套压装机构在架体上为左右并列设置,轴杆与轴承座压装机构包括压座组件一、压头一、增力缸一、压力传感器一和位移传感器一,油封轴套压装机构包括压座组件二、压头二、增力缸二、压力传感器二和位移传感器二,本发明能够进行轴杆压装安装,且能够进行轴承安装过程的压装位移和压装压力检测。

Figure 201910956134

The invention relates to the technical field of universal joint bearing press-fitting, in particular to a column-type press-fitting shaft bearing press, comprising a frame body, an upper base plate and a lower base plate mounted on the frame body, and installed between the upper base plate and the lower base plate. The shaft rod and the bearing seat press-fitting mechanism and the oil seal bushing press-fitting mechanism between the upper and lower bottom plates are fixedly connected by the column, and the shaft rod and the bearing seat press-fitting mechanism and the oil seal bushing press-fitting mechanism are on the frame body. Left and right are arranged side by side. The shaft rod and bearing seat press-fitting mechanism includes a pressure seat assembly, a pressure head, a booster cylinder, a pressure sensor, and a displacement sensor. The oil seal bushing press-fit mechanism includes a pressure seat assembly. , the second booster cylinder, the second pressure sensor and the second displacement sensor, the present invention can carry out the press-fitting installation of the shaft rod, and can perform the pressing-fitting displacement and pressing-fitting pressure detection during the bearing installation process.

Figure 201910956134

Description

一种立柱式压装轴杆轴承压机A column type press-fit shaft bearing press

技术领域technical field

本发明涉及万向节轴承压装技术领域,具体领域为一种立柱式压装轴杆轴承压机。The invention relates to the technical field of universal joint bearing press-fitting, in particular to a column type press-fitting shaft bearing press.

背景技术Background technique

可轴向移动球笼式万向节装配过程中,因轴承部分采用压装方式进行加工安装,通过现有技术无法对安装过程的压机的拉压力、以及位移量进行有效监控,使得无法对轴承进行判断是否压装合格。During the assembly process of the axially movable ball cage type universal joint, because the bearing part is processed and installed by press-fitting, the existing technology cannot effectively monitor the tension pressure and displacement of the press during the installation process, making it impossible to The bearing is judged whether the press fit is qualified.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种立柱式压装轴杆轴承压机,以解决现有技术中压装过程需多次压装,装配效率低,且无法进行有效监控判断是否压装合格的问题。The purpose of the present invention is to provide a column type press-fitting shaft bearing press to solve the problems in the prior art that the press-fitting process requires multiple press-fittings, the assembly efficiency is low, and it is impossible to effectively monitor and judge whether the press-fitting is qualified.

为实现上述目的,本发明提供如下技术方案:一种立柱式压装轴杆轴承压机,包括架体、安装在架体上的上底板和下底板,安装在上底板与下底板之间的轴杆与轴承座压装机构和油封轴套压装机构,所述架体包括上台架和下台架,上台架安装在下台架的上方,所述下底板安装在下台架的上方,且上台架朝向下方正对于下底板设置,上底板安装在下底板的正上方,上底板与下底板之间设置有立柱,上底板与下底板之间通过立柱固定连接,所述的轴杆与轴承座压装机构和油封轴套压装机构在架体上为左右并列设置,In order to achieve the above purpose, the present invention provides the following technical solutions: a column type press-fit shaft bearing press, comprising a frame body, an upper base plate and a lower base plate installed on the frame body, and a A shaft rod and a bearing seat pressing mechanism and an oil seal bushing pressing mechanism, the frame body includes an upper frame and a lower frame, the upper frame is installed above the lower frame, and the lower bottom plate is installed above the lower frame, And the upper platform is facing downward and is facing the lower base plate, the upper base plate is installed directly above the lower base plate, a column is arranged between the upper plate and the lower plate, the upper plate and the lower plate are fixedly connected by the column, and the shaft rod is connected to the lower plate The bearing seat pressing mechanism and the oil seal bushing pressing mechanism are arranged side by side on the frame body.

轴杆与轴承座压装机构包括压座组件一、压头一、增力缸一、压力传感器一和位移传感器一,压座组件一安装在下底板上,增力缸一安装在上底板上,且增力缸一的活塞杆位于上底板的下侧方朝向压座组件一设置,压头一安装在增力缸一的活塞杆上,压头一与压座组件一配合设置,位移传感器一安装在上台架上,通过位于传感器一检测增力缸一的活塞杆伸缩位移量,压力传感器安装在增力缸一的活塞杆与压头一之间,通过压力传感器检测增力缸一对压头一施加的压力,The shaft rod and bearing seat press-fitting mechanism includes a pressure seat assembly, a pressure head, a booster cylinder, a pressure sensor, and a displacement sensor. The first pressure seat assembly is installed on the lower base plate, and the booster cylinder And the piston rod of the booster cylinder 1 is located on the lower side of the upper bottom plate and faces the pressure seat assembly 1, the pressure head 1 is installed on the piston rod of the booster cylinder 1, the pressure head 1 is arranged in cooperation with the pressure seat assembly 1, the displacement sensor 1 It is installed on the upper frame, and the expansion and contraction displacement of the piston rod of the booster cylinder 1 is detected by the sensor 1. The pressure sensor is installed between the piston rod of the booster cylinder 1 and the pressure head 1, and the pair of booster cylinders is detected by the pressure sensor. The pressure applied by the indenter,

油封轴套压装机构包括压座组件二、压头二、增力缸二、压力传感器二和位移传感器二,压座组件二安装在下底板上,增力缸二安装在上底板上,且增力缸二的活塞杆位于上底板的下侧方朝向压座组件二设置,压头二安装在增力缸二的活塞杆上,压头二与压座组件二配合设置,位移传感器二安装在上台架上,通过位于传感器二检测增力缸二的活塞杆伸缩位移量,压力传感器安装在增力缸二的活塞杆与压头二之间,通过压力传感器检测增力缸二对压头二施加的压力。The oil seal bushing pressing mechanism includes the second pressure seat assembly, the second pressure head, the second booster cylinder, the second pressure sensor and the second displacement sensor. The piston rod of the second force cylinder is located on the lower side of the upper bottom plate and faces the second pressure seat assembly. The second pressure head is installed on the piston rod of the second force cylinder. The second pressure head and the second pressure seat assembly are arranged in cooperation with the second displacement sensor. On the upper frame, the telescopic displacement of the piston rod of the booster cylinder 2 is detected by the sensor 2. The pressure sensor is installed between the piston rod of the booster cylinder 2 and the pressure head 2, and the pressure sensor is used to detect the pressure head of the booster cylinder 2. II applied pressure.

优选的,所述压座组件一包括压座和活动机构,所述压座为竖形筒,竖形筒的侧壁开设有通槽,竖形筒竖直安装在下底板上,竖形筒的上端一侧设置有固定板,所述活动机构设置在固定板上,轴杆通过通槽置于竖形筒内,与轴杆配合的轴承座位于竖形筒的顶端,且轴承座与活动机构接触配合。Preferably, the first pressing seat assembly includes a pressing seat and a movable mechanism, the pressing seat is a vertical cylinder, the side wall of the vertical cylinder is provided with a through groove, the vertical cylinder is vertically installed on the lower bottom plate, and the vertical cylinder is A fixed plate is arranged on one side of the upper end, the movable mechanism is arranged on the fixed plate, the shaft rod is placed in the vertical cylinder through the through groove, the bearing seat matched with the shaft rod is located at the top of the vertical cylinder, and the bearing seat is connected to the movable mechanism. Contact fit.

优选的,所述活动机构包括U形卡块和往复推缸,往复推缸安装在固定板上,U形卡块安装在往复推缸的活塞杆上,且U形卡块的开口朝向上方设置,轴承座位于竖形筒的顶端时,轴承座的部件机构置于U形卡块内,通过往复推缸带动U形卡块前后移动,使得压座过程中轴承座能够活动。Preferably, the movable mechanism includes a U-shaped clamping block and a reciprocating push cylinder, the reciprocating pushing cylinder is installed on the fixing plate, the U-shaped clamping block is installed on the piston rod of the reciprocating pushing cylinder, and the opening of the U-shaped clamping block is set upward. , When the bearing seat is located at the top of the vertical cylinder, the component mechanism of the bearing seat is placed in the U-shaped block, and the U-shaped block is moved forward and backward through the reciprocating push cylinder, so that the bearing seat can move during the process of pressing the seat.

优选的,所述压座组件二包括安装座、滑移板、推缸、伸缩缸、套筒和固定座,安装座设置在下底板上,滑移板滑动安装在安装座的上侧表面,推缸安装在安装座上,且推缸的活塞杆与滑移板连接,通过推缸能够推动滑移板在安装座上前后滑移,伸缩缸在安装座上竖直设置有4个,且4个伸缩缸分别呈两排设置于滑移板的两侧,固定座安装在4个伸缩缸的上部活塞杆上,套筒竖直安装在安装座上,且套筒为上下两端贯通设置,套筒的正前方侧面为连通套筒内部的竖直槽,置于滑移板上的轴杆,通过滑移板的后移滑动,轴杆能够通过竖直槽置于套筒内。Preferably, the second pressing seat assembly includes a mounting seat, a sliding plate, a pushing cylinder, a telescopic cylinder, a sleeve and a fixing seat, the mounting seat is arranged on the lower bottom plate, the sliding plate is slidably installed on the upper surface of the mounting seat, and the pushing The cylinder is installed on the mounting seat, and the piston rod of the pushing cylinder is connected with the sliding plate. The sliding plate can be pushed forward and backward on the mounting seat through the pushing cylinder. There are 4 telescopic cylinders vertically arranged on the mounting seat, and 4 The telescopic cylinders are arranged in two rows on both sides of the sliding plate, the fixed seat is installed on the upper piston rod of the four telescopic cylinders, the sleeve is installed vertically on the installation seat, and the upper and lower ends of the sleeve are arranged through the upper and lower ends. The front side of the sleeve is a vertical groove connected to the inside of the sleeve, and the shaft rod placed on the sliding plate can be placed in the sleeve through the vertical groove through the backward movement and sliding of the sliding plate.

优选的,所述套筒的下端为塑料件制成。Preferably, the lower end of the sleeve is made of plastic.

优选的,所述立柱在上底板与下底板之间设置有六根,且六根立柱分别按照左中右每排两根设置,且每排的对应两个立柱分别位于上底部与下底板的前后两侧。Preferably, six of the uprights are arranged between the upper bottom plate and the lower bottom plate, and the six uprights are arranged according to two in each row of the left, middle and right, and the corresponding two uprights of each row are respectively located at the front and rear of the upper bottom and the lower bottom plate. side.

优选的,所述的轴杆与轴承座压装机构安装在左、中两排立柱之间,所述的油封轴套压装机构安装在中、右两排立柱之间。Preferably, the shaft rod and bearing seat pressing mechanism is installed between the left and middle rows of uprights, and the oil seal bushing pressing mechanism is installed between the middle and right rows of uprights.

优选的,所述压座组件一和压座组件二分别与下底板之间均设置有位置调整装置,所述位置调整装置包括定位块和调节螺栓,定位块安装在下底板上,对应的压座组件安装在相应的定位块上,调节螺栓连接定位块与相应的压座组件。Preferably, a position adjustment device is provided between the first and second pressure seat assemblies and the lower bottom plate, respectively. The position adjustment device includes a positioning block and an adjustment bolt. The positioning block is installed on the lower bottom plate, and the corresponding pressure seat The assembly is installed on the corresponding positioning block, and the adjusting bolt connects the positioning block and the corresponding pressing seat assembly.

优选的,所述轴杆与轴承座压装机构还包括有固定板一和导柱一,增力缸一的活塞杆与固定板一的中心处固定连接,导柱一设置有两根,两根导柱一分别对称竖直设置在固定板的上侧表面,上底板上对应于两根导柱一处设置有通孔一,两根导柱一分别滑动安装在对应的通孔一内,压头一安装在固定板一的下侧中心处。Preferably, the press-fitting mechanism of the shaft rod and the bearing seat further includes a fixed plate 1 and a guide column 1, the piston rod of the booster cylinder 1 is fixedly connected with the center of the fixed plate 1, and the guide column 1 is provided with two guide columns. The first guide posts are symmetrically and vertically arranged on the upper side surface of the fixing plate, the upper base plate is provided with a through hole one corresponding to the two guide posts, and the two guide posts are slidably installed in the corresponding through holes one, respectively. The indenter one is installed at the center of the lower side of the fixing plate one.

优选的,所述油封轴套压装机构还包括有固定板二和导柱二,增力缸二的活塞杆与固定板二的中心处固定连接,导柱二设置有两根,两根导柱二分别对称竖直设置在固定板的上侧表面,上底板上对应于两根导柱二处设置有通孔二,两根导柱二分别滑动安装在对应的通孔二内,压头二安装在固定板二的下侧中心处。Preferably, the oil seal bushing press-fitting mechanism further includes a second fixed plate and a second guide column, the piston rod of the second booster cylinder is fixedly connected with the center of the second fixed plate, and the second guide column is provided with two guide columns. The second pillars are respectively symmetrically and vertically arranged on the upper surface of the fixing plate, the upper base plate is provided with through holes 2 corresponding to the two guide pillars, and the two guide pillars are respectively slidably installed in the corresponding through holes 2. The second is installed at the center of the lower side of the second fixing plate.

与现有技术相比,本发明的有益效果是:通过轴杆轴承压机能够进行轴杆与轴承座和轴杆与卡簧的压装过程,且通过位移传感器能检测轴杆、轴承、卡簧安装过程的压装位移量,压装过程设备采集拉压力和位移传感器信号并处理.输出力--位移曲线,经过与设定值对比输出信号,可以判断压装是否合格,提高了轴承压装的检测效率,且能够提高产品产出合格率。Compared with the prior art, the beneficial effects of the present invention are: the pressing process of the shaft rod and the bearing seat and the shaft rod and the retaining spring can be carried out by the shaft bearing press, and the shaft rod, the bearing, the clamping spring can be detected by the displacement sensor. The press-fitting displacement in the spring installation process. The press-fitting process equipment collects the tension pressure and displacement sensor signals and processes them. The output force-displacement curve, after comparing the output signal with the set value, can judge whether the press-fitting is qualified or not, which improves the bearing pressure. The detection efficiency of the equipment can be improved, and the qualified rate of product output can be improved.

附图说明Description of drawings

图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;

图2为本发明的轴杆与轴承座压装机构局部放大结构示意图;Fig. 2 is the partial enlarged structural schematic diagram of the shaft rod and the bearing seat press-fitting mechanism of the present invention;

图3为本发明的油封轴套压装机构局部放大结构示意图;Fig. 3 is the partial enlarged structural schematic diagram of the oil seal bushing pressing mechanism of the present invention;

图4为图2的活动机构部分侧面结构示意图;Fig. 4 is the side structure schematic diagram of the movable mechanism part of Fig. 2;

图5为图3的滑移板处侧面结构示意图。FIG. 5 is a schematic view of the side structure of the sliding plate in FIG. 3 .

图中:1、上台架;2、下台架;3、上底板;4、下底板;5、立柱;6、压座;7、固定板;8、U形卡块;9、往复推缸;10、压头一;11、增力缸一;12、压力传感器一;13、位移传感器一;14、安装座;15、滑移板;16、推缸;17、伸缩缸;18、套筒;19、固定座;20、压头二;21、增力缸二;22、压力传感器二;23、位移传感器二;24、定位块;25、调节螺栓;26、固定板一;27、导柱一;28、固定板二;29、导柱二。In the picture: 1. Upper frame; 2. Lower frame; 3. Upper base plate; 4. Lower base plate; 5. Upright column; 6. Press seat; 7. Fixed plate; Cylinder; 10. Indenter 1; 11. Intensifier cylinder 1; 12. Pressure sensor 1; 13. Displacement sensor 1; 14. Mounting seat; 15. Sliding plate; 16. Push cylinder; 17. Telescopic cylinder; Sleeve; 19. Fixed seat; 20. Indenter 2; 21. Booster cylinder 2; 22. Pressure sensor 2; 23. Displacement sensor 2; 24. Positioning block; 25. Adjusting bolt; 26. Fixing plate 1; , Guide column one; 28, fixed plate two; 29, guide column two.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

请参阅图1至3,本发明提供一种技术方案:一种立柱式压装轴杆轴承压机,包括架体、安装在架体上的上底板3和下底板4,安装在上底板3与下底板4之间的轴杆与轴承座压装机构和油封轴套压装机构,所述架体包括上台架1和下台架2,上台架1安装在下台架2的上方,所述下底板4安装在下台架2的上方,且上台架1朝向下方正对于下底板4设置,上底板3安装在下底板4的正上方,上底板3与下底板4之间设置有立柱5,上底板3与下底板4之间通过立柱5固定连接,所述的轴杆与轴承座压装机构和油封轴套压装机构在架体上为左右并列设置,1 to 3, the present invention provides a technical solution: a column type press-fitting shaft bearing press, comprising a frame body, an upper base plate 3 and a lower base plate 4 installed on the frame body, and installed on the upper base plate 3 The shaft rod and the bearing seat press-fitting mechanism and the oil seal bushing press-fitting mechanism between the lower base plate 4, the frame body includes an upper frame 1 and a lower frame 2, and the upper frame 1 is installed above the lower frame 2, The lower bottom plate 4 is installed above the lower platform 2 , and the upper platform 1 is facing downward and is positioned opposite to the lower bottom plate 4 , the upper bottom plate 3 is installed directly above the lower bottom plate 4 , and a column is provided between the upper bottom plate 3 and the lower bottom plate 4 . 5. The upper bottom plate 3 and the lower bottom plate 4 are fixedly connected by the column 5. The shaft rod and the bearing seat pressing mechanism and the oil seal bushing pressing mechanism are arranged side by side on the frame body.

如图2所示,轴杆与轴承座压装机构包括压座组件一、压头一10、增力缸一11、压力传感器一12和位移传感器一13,压座组件一安装在下底板4上,增力缸一11安装在上底板3上,且增力缸一11的活塞杆位于上底板3的下侧方朝向压座组件一设置,压头一10安装在增力缸一11的活塞杆上,压头一10与压座组件一配合设置,位移传感器一13安装在上台架1上,通过位于传感器一检测增力缸一11的活塞杆伸缩位移量,压力传感器安装在增力缸一11的活塞杆与压头一10之间,通过压力传感器检测增力缸一11对压头一10施加的压力,As shown in Figure 2, the shaft and bearing seat press-fitting mechanism includes a pressure seat assembly 1, a pressure head 10, a booster cylinder 11, a pressure sensor 12 and a displacement sensor 13, and the pressure seat assembly 1 is installed on the lower bottom plate 4. , the booster cylinder one 11 is installed on the upper bottom plate 3, and the piston rod of the booster cylinder one 11 is located on the lower side of the upper bottom plate 3 and faces the pressure seat assembly 1, and the pressure head one 10 is installed on the piston of the booster cylinder one 11. On the rod, the pressure head 10 and the pressure seat assembly 1 are arranged in cooperation, and the displacement sensor 1 13 is installed on the upper frame 1. Between the piston rod of cylinder one 11 and the indenter one 10, the pressure exerted by the booster cylinder one 11 on the indenter one 10 is detected by the pressure sensor,

如图3所示,油封轴套压装机构包括压座组件二、压头二20、增力缸二21、压力传感器二22和位移传感器二23,压座组件二安装在下底板4上,增力缸二21安装在上底板3上,且增力缸二21的活塞杆位于上底板3的下侧方朝向压座组件二设置,压头二20安装在增力缸二21的活塞杆上,压头二20与压座组件二配合设置,位移传感器二23安装在上台架1上,通过位于传感器二检测增力缸二21的活塞杆伸缩位移量,压力传感器安装在增力缸二21的活塞杆与压头二20之间,通过压力传感器检测增力缸二21对压头二20施加的压力。As shown in Figure 3, the oil seal bushing press-fitting mechanism includes a second pressure seat assembly, a second pressure head 20, a second booster cylinder 21, a second pressure sensor 22 and a second displacement sensor 23. The second pressure seat assembly is installed on the lower bottom plate 4, and the second The second power cylinder 21 is installed on the upper base plate 3, and the piston rod of the second power cylinder 21 is located on the lower side of the upper base plate 3 and faces the second pressing seat assembly, and the second pressure head 20 is installed on the piston rod of the second power cylinder 21. , the second pressure head 20 is arranged in cooperation with the second pressure seat assembly, the second displacement sensor 23 is installed on the upper frame 1, and the second sensor is located to detect the expansion and contraction displacement of the piston rod of the second booster cylinder 21, and the pressure sensor is installed in the second booster cylinder. Between the piston rod of 21 and the second indenter 20, the pressure exerted by the second intensifier cylinder 21 on the second indenter 20 is detected by a pressure sensor.

所述压座组件一包括压座6和活动机构,所述压座6为竖形筒,竖形筒的侧壁开设有通槽,竖形筒竖直安装在下底板4上,竖形筒的上端一侧设置有固定板7,所述活动机构设置在固定板7上,轴杆通过通槽置于竖形筒内,与轴杆配合的轴承座位于竖形筒的顶端,且轴承座与活动机构接触配合,通槽位于竖形筒的侧面前方处,通过该处的通槽能够将轴杆置于竖形筒内,避免了轴杆从竖形筒的上部置于竖形筒内的大幅度操作步骤。The first pressing seat assembly includes a pressing seat 6 and a movable mechanism. The pressing seat 6 is a vertical cylinder, the side wall of the vertical cylinder is provided with a through groove, and the vertical cylinder is vertically installed on the lower bottom plate 4. A fixed plate 7 is arranged on one side of the upper end, the movable mechanism is arranged on the fixed plate 7, the shaft rod is placed in the vertical cylinder through the through groove, the bearing seat matched with the shaft rod is located at the top of the vertical cylinder, and the bearing seat is connected to the vertical cylinder. The movable mechanism is in contact and matched, and the through groove is located in front of the side of the vertical cylinder. The shaft can be placed in the vertical cylinder through the through groove, which avoids the shaft from being placed in the vertical cylinder from the upper part of the vertical cylinder. Large scale operation steps.

压装工序为:The pressing process is:

1、轴承装入支座内;1. The bearing is installed in the support;

2、内油封压入支座内;2. The inner oil seal is pressed into the support;

3、轴杆装入轴承内孔,并通过人工装入卡簧;3. The shaft is inserted into the inner hole of the bearing, and the circlip is manually inserted;

4、外油封压入轴承支座内;4. The outer oil seal is pressed into the bearing support;

5、护圈装到轴套上;5. Install the retainer on the shaft sleeve;

6、轴套压入到轴杆上。6. Press the shaft sleeve onto the shaft.

如图4所示,所述活动机构包括U形卡块8和往复推缸9,往复推缸9安装在固定板7上,U形卡块8安装在往复推缸9的活塞杆上,且U形卡块8的开口朝向上方设置,轴承座位于竖形筒的顶端时,轴承座的部件机构置于U形卡块8内,通过往复推缸9带动U形卡块8前后移动,使得压座6过程中轴承座能够活动,为避免轴承座压装过程中出现轴承与轴承座卡死的情况,通过轴杆与轴承压装配合过程中,将轴承座卡在U形卡块8内,通过往复推缸9对U形卡块8进行一定行程的前后推动,使得轴承座在压装过程到结束,轴承座与轴杆之间能够活动。As shown in FIG. 4 , the movable mechanism includes a U-shaped block 8 and a reciprocating push cylinder 9. The reciprocating push cylinder 9 is installed on the fixing plate 7, and the U-shaped block 8 is installed on the piston rod of the reciprocating push cylinder 9, and The opening of the U-shaped block 8 is set upward, and when the bearing seat is located at the top of the vertical cylinder, the component mechanism of the bearing seat is placed in the U-shaped block 8, and the U-shaped block 8 is driven by the reciprocating push cylinder 9 to move back and forth, so that the The bearing seat can move during the process of pressing the seat 6. In order to avoid the jamming of the bearing and the bearing seat during the pressing process of the bearing seat, the bearing seat is clamped in the U-shaped block 8 during the press-fitting process of the shaft and the bearing. , through the reciprocating push cylinder 9, the U-shaped block 8 is pushed forward and backward for a certain stroke, so that the bearing seat can move between the bearing seat and the shaft rod when the press-fitting process ends.

如图3和图5所示,所述压座组件二包括安装座14、滑移板15、推缸16、伸缩缸17、套筒18和固定座19,安装座14设置在下底板4上,滑移板15滑动安装在安装座14的上侧表面,推缸16安装在安装座14上,且推缸16的活塞杆与滑移板15连接,通过推缸16能够推动滑移板15在安装座14上前后滑移,伸缩缸17在安装座14上竖直设置有4个,且4个伸缩缸17分别呈两排设置于滑移板15的两侧,固定座19安装在4个伸缩缸17的上部活塞杆上,套筒18竖直安装在安装座14上,且套筒18为上下两端贯通设置,套筒18的正前方侧面为连通套筒18内部的竖直槽,置于滑移板15上的轴杆,通过滑移板15的后移滑动,轴杆能够通过竖直槽置于套筒18内,轴杆置于滑移板15上后,通过推缸16能够将滑移板15回缩带动至安装座14内,使得滑移板15上的轴杆位于套筒18内,然后伸缩缸17下移,通过安装座14带动套筒18下移并抵触轴杆上的卡簧处,然后通过压头二20抵压安装座14使得对安装座14施加压装压力。As shown in FIG. 3 and FIG. 5 , the second pressing seat assembly includes a mounting seat 14 , a sliding plate 15 , a pushing cylinder 16 , a telescopic cylinder 17 , a sleeve 18 and a fixing seat 19 , and the mounting seat 14 is arranged on the lower bottom plate 4 , The sliding plate 15 is slidably installed on the upper surface of the mounting seat 14, the push cylinder 16 is installed on the mounting seat 14, and the piston rod of the pushing cylinder 16 is connected with the sliding plate 15, and the sliding plate 15 can be pushed through the pushing cylinder 16 in the sliding plate 15. The mounting base 14 slides back and forth, four telescopic cylinders 17 are vertically arranged on the mounting base 14, and the four telescopic cylinders 17 are respectively arranged in two rows on both sides of the sliding plate 15, and the fixed base 19 is installed on the four On the upper piston rod of the telescopic cylinder 17, the sleeve 18 is vertically installed on the mounting seat 14, and the upper and lower ends of the sleeve 18 are arranged through the upper and lower ends. The shaft rod placed on the sliding plate 15 can be placed in the sleeve 18 through the vertical groove through the backward movement and sliding of the sliding plate 15 . The sliding plate 15 can be retracted and driven into the mounting seat 14, so that the shaft on the sliding plate 15 is located in the sleeve 18, and then the telescopic cylinder 17 moves down, and the mounting seat 14 drives the sleeve 18 to move down and interfere with the shaft. At the circlip on the rod, the second pressing head 20 presses the mounting seat 14 so that the mounting seat 14 is press-fitted.

所述套筒18的下端为塑料件制成,塑料件能够避免金属套筒18对轴承造成金属碰伤情况。The lower end of the sleeve 18 is made of a plastic part, and the plastic part can prevent the metal sleeve 18 from causing metal bumps to the bearing.

所述立柱5在上底板3与下底板4之间设置有六根,且六根立柱5分别按照左中右每排两根设置,且每排的对应两个立柱5分别位于上底部与下底板4的前后两侧。The uprights 5 are provided with six between the upper bottom plate 3 and the lower bottom plate 4, and the six uprights 5 are respectively arranged according to two in each row of the left, middle and right, and the corresponding two uprights 5 of each row are located at the upper bottom and the lower bottom plate 4 respectively. front and rear sides.

所述的轴杆与轴承座压装机构安装在左、中两排立柱5之间,所述的油封轴套压装机构安装在中、右两排立柱5之间。The shaft rod and bearing seat press-fitting mechanism is installed between the left and middle rows of uprights 5 , and the oil seal bushing press-fit mechanism is installed between the middle and right rows of uprights 5 .

所述压座组件一和压座组件二分别与下底板4之间均设置有位置调整装置,所述位置调整装置包括定位块24和调节螺栓25,定位块24安装在下底板上,对应的压座组件安装在相应的定位块24上,并进行精确定位,然后通过调节螺栓25连接定位块与相应的压座组件。A position adjustment device is provided between the first and second pressing seat assemblies and the lower bottom plate 4, respectively. The position adjusting device includes a positioning block 24 and an adjusting bolt 25. The positioning block 24 is installed on the lower bottom plate, and the corresponding pressure The seat assembly is installed on the corresponding positioning block 24 and accurately positioned, and then the positioning block and the corresponding pressing seat assembly are connected by adjusting bolts 25 .

所述轴杆与轴承座压装机构还包括有固定板一26和导柱一27,增力缸一11的活塞杆与固定板一26的中心处固定连接,导柱一27设置有两根,两根导柱一27分别对称竖直设置在固定板7的上侧表面,上底板3上对应于两根导柱一27处设置有通孔一,两根导柱一27分别滑动安装在对应的通孔一内,压头一10安装在固定板一26的下侧中心处。The shaft rod and bearing seat press-fitting mechanism also includes a fixed plate 1 26 and a guide column 1 27, the piston rod of the booster cylinder 11 is fixedly connected with the center of the fixed plate 1 26, and the guide column 1 27 is provided with two , the two guide posts 1 27 are respectively symmetrically and vertically arranged on the upper surface of the fixing plate 7, the upper base plate 3 is provided with a through hole 1 corresponding to the two guide posts 1 27, and the two guide posts 1 27 are respectively slidably installed on Inside the corresponding through hole one, the indenter one 10 is installed at the center of the lower side of the fixing plate one 26 .

所述油封轴套压装机构还包括有固定板二28和导柱二29,增力缸二21的活塞杆与固定板二28的中心处固定连接,导柱二29设置有两根,两根导柱二29分别对称竖直设置在固定板7的上侧表面,上底板3上对应于两根导柱二29处设置有通孔二,两根导柱二29分别滑动安装在对应的通孔二内,压头二20安装在固定板二28的下侧中心处。The oil seal bushing press-fitting mechanism also includes a second fixing plate 28 and a second guide column 29. The piston rod of the second booster cylinder 21 is fixedly connected to the center of the second fixing plate 28. The second guide column 29 is provided with two guide columns. Two guide posts 29 are respectively symmetrically and vertically arranged on the upper surface of the fixing plate 7, and two through holes are provided on the upper base plate 3 corresponding to the two guide posts 29, and the two guide posts 29 are respectively slidably installed on the corresponding two guide posts 29. In the second through hole, the second indenter 20 is installed at the center of the lower side of the second fixing plate 28 .

导柱和通孔的设置,能够对固定板7进行限位,使得避免增力缸的活塞杆下移过程出现偏移的情况,造成轴杆、轴承和轴承座之间出现压装破坏的情况。The arrangement of the guide post and the through hole can limit the position of the fixed plate 7, so as to avoid the displacement of the piston rod of the booster cylinder during the downward movement, resulting in the press-fitting damage between the shaft rod, the bearing and the bearing seat. .

通过本技术方案,轴杆与轴承座压装机构和油封轴套压装机构的电气运行均通过现有技术的电气连接方式连接到外部PLC控制器,通过PLC控制器进行监控和运行控制,通过轴杆与轴承座压装机构能够将轴承座、轴承和轴杆进行压座6配合,并通过该处的位移传感器一13、压力传感器一12能够检测压装过程的下压力和下移行程量判断是否压装完全,通过油封轴套压装机构能够将卡簧压装到轴杆上,并通过压力传感器二22和位移传感器二23的设置,能够对卡簧压装压力和下移行程量进行检测,使得用于判断是否符合卡簧压装安装参数,以判断卡簧压装是否合格。Through this technical solution, the electrical operation of the shaft rod and the bearing seat pressing mechanism and the oil seal bushing pressing mechanism is connected to the external PLC controller through the electrical connection method of the prior art, and the PLC controller is used for monitoring and operation control. The shaft and bearing seat press-fitting mechanism can fit the bearing seat, the bearing and the shaft to the pressing seat 6, and the displacement sensor-13 and pressure sensor-12 can detect the down pressure and the downward stroke during the pressing process. To judge whether the press-fitting is complete, the circlip can be press-fitted onto the shaft through the oil-seal bushing press-fitting mechanism, and through the setting of the second pressure sensor 22 and the second displacement sensor 23, the circlip pressure and downward stroke amount can be pressed The test is carried out so as to be used to judge whether the circlip press-fit installation parameters are met, so as to judge whether the circlip press-fit is qualified.

压装过程设备采集拉压力和位移传感器信号并处理.输出力--位移曲线,经过与设定值对比输出信号,可以判断压装是否合格。如果压装不合格,设备自动报警提示,压座6合格则手工取出工件流入下道工序。The press-fitting process equipment collects the pull pressure and displacement sensor signals and processes the output force-displacement curve. After comparing the output signal with the set value, it can be judged whether the press-fitting is qualified. If the press fitting is unqualified, the equipment will automatically alarm and prompt, and if the pressing seat 6 is qualified, the workpiece will be manually taken out and flowed into the next process.

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (10)

1. The utility model provides a column pressure equipment axostylus axostyle bearing press which characterized in that: comprises a frame body, an upper base plate and a lower base plate which are arranged on the frame body, a shaft lever and bearing seat press-mounting mechanism and an oil seal shaft sleeve press-mounting mechanism which are arranged between the upper base plate and the lower base plate, wherein the frame body comprises an upper rack and a lower rack, the upper rack is arranged above the lower rack, the lower base plate is arranged above the lower rack, the upper rack faces downwards and is right opposite to the lower base plate, the upper base plate is arranged right above the lower base plate, an upright post is arranged between the upper base plate and the lower base plate, the upper base plate is fixedly connected with the lower base plate through the upright post, the shaft lever and bearing seat press-mounting mechanism and the oil seal shaft sleeve press-mounting mechanism are arranged side by side from left,
the shaft lever and bearing seat press-mounting mechanism comprises a first press seat component, a first pressure head, a first booster cylinder, a first pressure sensor and a first displacement sensor, wherein the first press seat component is arranged on a lower base plate, the first booster cylinder is arranged on an upper base plate, a piston rod of the first booster cylinder is positioned on the lower side of the upper base plate and faces the first press seat component, the first pressure head is arranged on a piston rod of the first booster cylinder, the first pressure head and the first press seat component are arranged in a matched mode, the first displacement sensor is arranged on an upper rack and is used for detecting the telescopic displacement of the piston rod of the first booster cylinder, the first pressure sensor is arranged between the piston rod of the first booster cylinder and the first pressure head, and the pressure sensor is used for detecting the pressure applied by the,
the oil seal shaft sleeve press-mounting mechanism comprises a second press seat assembly, a second pressure head, a second booster cylinder, a second pressure sensor and a second displacement sensor, wherein the second press seat assembly is installed on the lower base plate, the second booster cylinder is installed on the upper base plate, a piston rod of the second booster cylinder is located on the lower side of the upper base plate and faces the second press seat assembly, the second pressure head is installed on a piston rod of the second booster cylinder, the second pressure head and the second press seat assembly are arranged in a matched mode, the second displacement sensor is installed on the upper rack, the telescopic displacement of the piston rod of the second booster cylinder is detected through the second pressure sensor, the pressure sensor is installed between the piston rod of the second booster cylinder and the second pressure head, and pressure applied by the two pairs of.
2. The column press-fitting shaft bearing press according to claim 1, wherein: the first pressing seat assembly comprises a pressing seat and a moving mechanism, the pressing seat is a vertical cylinder, a through groove is formed in the side wall of the vertical cylinder, the vertical cylinder is vertically installed on the lower bottom plate, a fixing plate is arranged on one side of the upper end of the vertical cylinder, the moving mechanism is arranged on the fixing plate, the shaft rod is arranged in the vertical cylinder through the through groove, the shaft rod is located at the top end of the vertical cylinder through a bearing seat matched with the shaft rod, and the bearing seat is in contact fit with the moving mechanism.
3. The column press-fitting shaft bearing press according to claim 2, wherein: the movable mechanism comprises a U-shaped clamping block and a reciprocating pushing cylinder, the reciprocating pushing cylinder is installed on the fixing plate, the U-shaped clamping block is installed on a piston rod of the reciprocating pushing cylinder, an opening of the U-shaped clamping block faces upward, when the bearing seat is located at the top end of the vertical cylinder, a part mechanism of the bearing seat is arranged in the U-shaped clamping block, the reciprocating pushing cylinder drives the U-shaped clamping block to move back and forth, and the bearing seat can move in the press fitting process.
4. The column press-fitting shaft bearing press according to claim 1, wherein: the pressure seat subassembly two includes the mount pad, the slide, push away the jar, the telescoping cylinder, sleeve and fixing base, the mount pad sets up on the bottom plate down, slide slidable mounting is on the upside surface of mount pad, push away the jar and install on the mount pad, and push away the piston rod of jar and be connected with the slide, can promote the slide to slide around on the mount pad through pushing away the jar, the telescoping cylinder is vertical on the mount pad to be provided with 4, and 4 telescoping cylinders are two rows of settings respectively in the both sides of slide, the fixing base is installed on the upper portion piston rod of 4 telescoping cylinders, the sleeve is vertical to be installed on the mount pad, and the sleeve is for both ends link up the setting from top to bottom, the side of the dead ahead of sleeve is the inside vertical groove of intercommunication sleeve, arrange the axostylus axostyle on the slide in, the backshifting through the slide of.
5. The column press-fitting shaft bearing press according to claim 4, wherein: the lower end of the sleeve is made of a plastic piece.
6. The column press-fitting shaft bearing press according to claim 1, wherein: six stand columns are arranged between the upper base plate and the lower base plate, the six stand columns are arranged in two rows from left to right respectively, and two corresponding stand columns in each row are located on the front side and the rear side of the upper base plate and the front side and the rear side of the lower base plate respectively.
7. The column press-fitting shaft bearing press according to claim 6, wherein: the shaft lever and the bearing seat press-mounting mechanism are arranged between the left row of upright posts and the middle row of upright posts, and the oil seal shaft sleeve press-mounting mechanism is arranged between the middle row of upright posts and the right row of upright posts.
8. The column press-fitting shaft bearing press according to claim 1, wherein: and position adjusting devices are respectively arranged between the first pressing seat assembly and the second pressing seat assembly and the lower base plate, each position adjusting device comprises a positioning block and an adjusting bolt, the positioning blocks are installed on the lower base plate, the corresponding pressing seat assemblies are installed on the corresponding positioning blocks, and the adjusting bolts are connected with the positioning blocks and the corresponding pressing seat assemblies.
9. The column press-fitting shaft bearing press according to claim 1, wherein: the shaft lever and bearing seat press-fitting mechanism further comprises a first fixing plate and two first guide pillars, a piston rod of the first booster cylinder is fixedly connected with the center of the first fixing plate, the two first guide pillars are symmetrically and vertically arranged on the upper side surface of the first fixing plate respectively, a first through hole is formed in the upper bottom plate corresponding to the two first guide pillars, the two first guide pillars are slidably arranged in the corresponding first through holes respectively, and a first pressure head is arranged at the center of the lower side of the first fixing plate.
10. The column press-fitting shaft bearing press according to claim 1, wherein: the oil seal shaft sleeve press-fitting mechanism further comprises a second fixing plate and two guide pillars, a piston rod of the second booster cylinder is fixedly connected with the center of the second fixing plate, the two guide pillars are respectively symmetrically and vertically arranged on the upper side surface of the second fixing plate, a second through hole is formed in the upper base plate corresponding to the two guide pillars, the two guide pillars are respectively slidably arranged in the corresponding second through holes, and a second pressing head is arranged at the center of the lower side of the second fixing plate.
CN201910956134.3A 2019-10-10 2019-10-10 Column type press-fitting shaft lever bearing press Active CN110773973B (en)

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CN113715936A (en) * 2021-04-30 2021-11-30 安庆合力车桥有限公司 Forklift steering axle assembly production line
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CN113715936A (en) * 2021-04-30 2021-11-30 安庆合力车桥有限公司 Forklift steering axle assembly production line
CN118848495A (en) * 2024-09-25 2024-10-29 万向钱潮股份公司 A universal joint bearing assembly installation method and system

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