CN213208670U

CN213208670U - A feed arrangement for aluminum alloy ingot casting production line

Info

Publication number: CN213208670U
Application number: CN202021810711.2U
Authority: CN
Inventors: 焦培勇; 许庆彬; 韩连涛; 苏恒棣
Original assignee: Shandong Innovation Metal Technology Co ltd
Current assignee: Shandong Innovation Metal Technology Co ltd
Priority date: 2020-08-26
Filing date: 2020-08-26
Publication date: 2021-05-14
Anticipated expiration: 2030-08-26

Abstract

The utility model relates to the technical field of aluminum alloy production, in particular to a feeding device for an aluminum alloy ingot casting production line, which comprises a crushing bin, a feed hopper, a material guide pipe, a material distributing pipe and a material conveying bin, wherein an access door is arranged on the basal plane of the crushing bin, a door lock handle is arranged on one side of the basal plane of the access door, a controller is arranged on one side of the crushing bin, the top of the crushing bin is provided with the feed hopper, the back of the crushing bin is provided with a driving motor, the output end of the driving motor is provided with a driving gear, the crushing bin is internally provided with a first rotating shaft, a second rotating shaft and a third rotating shaft, a first crushing roller, a second crushing roller and a third crushing roller are respectively and fixedly sleeved on the first rotating shaft, the second rotating shaft and the third rotating shaft, the whole device transmits the entering materials into the melting furnace at a constant speed, the feeding is efficient and quick, the practicability is high, and certain popularization value is achieved.

Description

A feed arrangement for aluminum alloy ingot casting production line

Technical Field

The utility model relates to an aluminum alloy production technical field specifically is a feed arrangement for aluminum alloy ingot production line.

Background

Aluminum alloy is a non-ferrous metal structural material which is most widely applied in industry, and is widely applied in aviation, aerospace, automobile, mechanical manufacturing, ships and chemical industry, a smelting furnace is needed in the production process of aluminum alloy cast ingots, and the smelting furnace is used for removing impurities and improving the purity of aluminum.

Most simple structure of feed arrangement who uses in current aluminum alloy ingot production lacks the breakage to the material, makes the material block easily in transmission process, causes the pipeline to block up, and the volume of control feeding that can not be reasonable makes melting efficiency reduction of smelting pot, extends production cycle, consequently needs a feed arrangement who is used for aluminum alloy ingot production line to make improvement to above-mentioned problem.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a feed arrangement for aluminum alloy ingot production line to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme:

a feeding device for an aluminum alloy ingot casting production line comprises a crushing bin, a feed hopper, a material guide pipe, a material distributing pipe and a material conveying bin, wherein an access door is installed on the base surface of the crushing bin, a door lock handle is arranged on one side of the base surface of the access door, a controller is installed on one side of the crushing bin, the feed hopper is arranged at the top of the crushing bin, a driving motor is arranged at the back of the crushing bin, a driving gear is installed at the output end of the driving motor, a first rotating shaft, a second rotating shaft and a third rotating shaft are arranged inside the crushing bin, a first crushing roller, a second crushing roller and a third crushing roller are respectively fixedly sleeved on the first rotating shaft, the second rotating shaft and the third rotating shaft, a first driven gear, a second driven gear and a third driven gear are respectively installed at one end, close to the driving motor, of the first rotating shaft, the second rotating shaft and the third rotating shaft penetrate through the, the utility model discloses a material conveying device, including baffle pipe, automatically controlled ware, branch material pipe internally mounted, automatically controlled ware one side is run through branch material pipe internally mounted and is equipped with the stock guide in the baffle pipe inside bottom, the baffle pipe back is equipped with positive reverse motor, branch material pipe both sides are all installed and are expected the pipe, divide material pipe one side bottom to install automatically controlled ware, automatically controlled ware one side is run through branch material pipe internally mounted and is equipped with automatically controlled gate, automatically controlled gate top embedding is installed and is weighed the inductor, divide material pipe bottom to install defeated feed bin, defeated feed bin one side is equipped with defeated material motor, the output of defeated material motor runs.

Preferably, broken storehouse bottom is bucket column structure, the feeder hopper top is equipped with the fender lid, the fender lid top is equipped with the handle, just feeder hopper and fender lid pass through the hinge and rotate the connection, broken storehouse and feeder hopper and passage integrated into one piece, broken storehouse is linked together with feeder hopper and passage.

Preferably, the conveying motor is fixedly connected with the conveying bin through a first motor mounting frame, the driving motor is fixedly connected with the crushing bin through a second motor mounting frame, and the forward and reverse rotating motor is fixedly connected with the material guide pipe through a third motor mounting frame.

Preferably, one side of the access door, which is far away from the door lock handle, is rotatably connected with the crushing bin through a door hinge.

Preferably, the first rotating shaft and the second rotating shaft are located on the same horizontal plane and are symmetrically arranged on two sides of a central axis of the crushing bin, the third rotating shaft is located on the central axis of the crushing bin and is located below the first rotating shaft and the second rotating shaft, and two ends of the first rotating shaft, the second rotating shaft and the third rotating shaft are fixedly connected with the crushing bin through bearings.

Preferably, the first driven gear, the second driven gear and the third driven gear are in meshed transmission with the driving gear.

Preferably, two ends of the fourth rotating shaft are fixedly connected with the material guide pipes through bearings, one end of the fourth rotating shaft, which is close to the forward and reverse rotating motor, penetrates through the material guide pipes and is fixedly connected with output ends of the forward and reverse rotating motor through couplers, and the cross-sectional area of the material guide plates is larger than that of the material guide pipes.

Preferably, the material distributing pipe is connected with the material guide pipe in a welded mode, an opening for the material guide plate to move is formed in the joint, the material distributing pipe is connected with the material conveying bin in a welded mode, and a through hole for materials to pass through is formed in the joint.

Preferably, the controller is electrically connected with the material conveying motor of the electric controller, the driving motor and the forward and reverse rotating motor.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses in, through the broken storehouse that sets up, drop into the broken storehouse with the material through the feeder hopper in, make the driving gear rotate through defeated material motor, thereby make the first pivot of meshing, second pivot and third pivot rotate, drive first crushing roller, second crushing roller and third crushing roller rotate in step, roll the material through crushing roller and smash, and the volume that pulverizes the material through the cooperation of three crushing roller is littleer, the transmission of the material of being convenient for, avoid the pipeline jam with the transmission, be bucket structure through broken storehouse bottom, the whole whereabouts of the material of being convenient for, avoid piling up in bottom corner, high crushing efficiency, conveniently transmit the guide.

2. The utility model discloses in, through the passage and the branch material pipe that set up, divide the both sides of material pipe setting at the passage, when the inductor of weighing in a branch material pipe senses material weight and reaches the setting value, pass the signal to the controller, the controller control is the function of positive reverse motor, make the stock guide rotate, change the transmission path of material, it is intraductal to make the material get into another branch material, the automatically controlled gate of automatically controlled ware control on the present branch material pipe is opened simultaneously, transmit the material to defeated silo, the above-mentioned operation of repetition when the inductor of weighing on another branch material pipe senses material weight and reaches the setting value, make the material can quantitative transmission, it is too much to avoid once getting into the material, influence the smelting pot and melt efficiency.

3. The utility model discloses in, through the defeated feed bin that sets up, it is rotatory to drive the rotation axis through defeated material motor to drive transmission blade and rotate, in the material that will get into conveys the smelting pot at the uniform velocity, avoid operating personnel to receive the high temperature radiation of smelting pot, improve production safety, the feeding is high-efficient swift, and the practicality is higher.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the internal structure of the present invention;

fig. 3 is a schematic view of the back structure of the present invention.

In the figure: 1-a crushing bin, 2-a feed hopper, 3-an access door, 4-a door lock handle, 5-a controller, 6-a material guide pipe, 7-a material distribution pipe, 8-an electric controller, 9-a material conveying bin, 10-a material conveying motor, 11-a first rotating shaft, 12-a first crushing roller, 13-a second rotating shaft, 14-a second crushing roller, 15-a third rotating shaft, 16-a third crushing roller, 17-a material guide plate, 18-a fourth rotating shaft, 19-a rotating shaft, 20-a transmission blade, 21-an electric control gate, 22-a weighing inductor, 23-a first driven gear, 24-a second driven gear, 25-a third driven gear, 26-a driving motor, 27-a driving gear and 28-a forward and reverse rotating motor.

Detailed Description

The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, rather than all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative work belong to the protection scope of the present invention based on the embodiments of the present invention.

Referring to fig. 1-3, the present invention provides a technical solution:

a feeding device for an aluminum alloy ingot casting production line comprises a crushing bin 1, a feed hopper 2, a material guide pipe 6, a material distributing pipe 7 and a material conveying bin 9, wherein an access door 3 is installed on the base surface of the crushing bin 1, a door lock handle 4 is arranged on one side of the base surface of the access door 3, one side, away from the door lock handle 4, of the access door 3 is rotatably connected with the crushing bin 1 through a door hinge, a controller 5 is installed on one side of the crushing bin 1, the top of the crushing bin 1 is provided with the feed hopper 2, the bottom end of the crushing bin 1 is of a bucket-shaped structure, the top of the feed hopper 2 is provided with a baffle cover, the top of the baffle cover is provided with a handle, the feed hopper 2 and the baffle cover are rotatably connected through a hinge, the back of the crushing bin 1 is provided with a driving motor 26, the driving motor 26 is fixedly connected with the crushing bin 1 through a second motor, a first crushing roller 12, a second crushing roller 14 and a third crushing roller 16 are fixedly sleeved on a first rotating shaft 11, a second rotating shaft 13 and a third rotating shaft 15 respectively, the first rotating shaft 11 and the second rotating shaft 13 are positioned on the same horizontal plane and are symmetrically arranged on two sides of the central axis of the crushing bin 1, the third rotating shaft 15 is positioned on the central axis of the crushing bin 1 and is positioned below the first rotating shaft 11 and the second rotating shaft 13, two ends of the first rotating shaft 11, the second rotating shaft 13 and the third rotating shaft 15 are fixedly connected with the crushing bin 1 through bearings, one ends of the first rotating shaft 11, the second rotating shaft 13 and the third rotating shaft 15, which are close to a driving motor 26, penetrate through the crushing bin 1 and are respectively provided with a first driven gear 23, a second driven gear 24 and a third driven gear 25, the first driven gear 23, the second driven gear 24 and the third driven gear 25 are engaged with a driving gear 27 for transmission, a material guide pipe 6 is arranged at the bottom of the crushing bin 1, the crushing bin 1, the feeding hopper 2 and the material guide pipe 6 are integrally formed, the crushing bin 1 is communicated with the feeding hopper 2 and the material guide pipe 6, a fourth rotating shaft 18 is arranged at the bottom end inside the material guide pipe 6, a material guide plate 17 is fixedly sleeved on the fourth rotating shaft 18, a forward and reverse rotating motor 28 is arranged at the back of the material guide pipe 6, the forward and reverse rotating motor 28 is fixedly connected with the material guide pipe 6 through a third motor mounting frame, two ends of the fourth rotating shaft 18 are fixedly connected with the material guide pipe 6 through bearings, one end, close to the forward and reverse rotating motor 28, of the fourth rotating shaft 18 penetrates through the material guide pipe 6 and is fixedly connected with the output end of the forward and reverse rotating motor 28 through a coupler, the cross sectional area of the material guide plate 17 is larger than that of the material guide pipe 6, material distributing pipes 7 are respectively arranged at two sides of the material guide pipe 6, the material distributing pipes 7, automatically controlled 8 one side is run through branch material pipe 7 internally mounted and is had automatically controlled gate 21, automatically controlled gate 21 top embedding is installed weighing inductor 22, divide 7 bottoms of material pipe to install defeated feed bin 9, divide material pipe 7 and defeated feed bin 9 welded connection, and the junction is equipped with the through-hole that supplies the material to pass through, defeated feed bin 9 one side is equipped with defeated material motor 10, defeated material motor 10 is through first motor mounting bracket and defeated feed bin 9 fixed connection, controller 5 and the defeated material motor 10 of automatically controlled 8, driving motor 26 and positive reverse motor 28 electricity are connected, the output of defeated material motor 10 runs through defeated feed bin 9 lateral wall and passes through shaft coupling fixedly connected with rotation axis 19, install transmission blade 20 on the rotation axis 19.

The utility model discloses work flow: when the device is installed, the integral device is installed on the side wall of a smelting furnace, so that a material conveying bin 9 is communicated with the smelting furnace, when the device is used, materials are put into a crushing bin 1 through a feed hopper 2, a driving gear 27 is rotated through a material conveying motor 10, and a first rotating shaft 11, a second rotating shaft 13 and a third rotating shaft 15 which are meshed rotate to drive a first crushing roller 12, a second crushing roller 14 and a third crushing roller 16 to synchronously rotate, the materials are crushed and crushed through the crushing rollers, the size of the materials crushed through the matching of the three crushing rollers is smaller, the transmission of the materials is facilitated, the blockage of a transmission pipeline is avoided, the bottom end of the crushing bin 1 is of a bucket-shaped structure, the materials can fall off completely, the accumulation at the corners of the bottom is avoided, the crushing efficiency is high, the materials are conveniently transmitted and guided, the material distributing pipes 7 are arranged on two sides of a material guiding pipe 6, when the weight of the materials in one material distributing pipe 7 reaches a set, the signal is transmitted to the controller 5, the controller 5 controls the forward and reverse rotating motor 28 to operate, the material guide plate 17 rotates, the transmission path of the material is changed, the material enters the other material distributing pipe 7, meanwhile, the electric controller 8 on the current material distributing pipe 7 controls the electric control gate 21 to open to convey the material to the material conveying bin 9, the weighing sensor 22 on the other material distributing pipe 7 repeats the operation when sensing that the weight of the material reaches a set value, so that the material can be conveyed quantitatively, the phenomenon that the melting efficiency of the smelting furnace is influenced due to excessive material entering at one time is avoided, the rotating shaft 19 is driven to rotate by the material conveying motor 10 through the arranged material conveying bin 9, thereby drive transmission blade 26 and rotate, at the uniform velocity convey the material that will get into in the smelting pot, avoid operating personnel to receive the high temperature radiation of smelting pot, improve production safety, the feeding is high-efficient swift, and the practicality is higher, has certain spreading value.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a feed arrangement for aluminum alloy ingot casting production line, includes broken storehouse (1), feeder hopper (2), passage (6), branch material pipe (7) and defeated feed bin (9), its characterized in that: access door (3) are installed to broken storehouse (1) base face, access door (3) base face one side is equipped with lock handle (4), controller (5) are installed to broken storehouse (1) one side, broken storehouse (1) top is equipped with feeder hopper (2), broken storehouse (1) back is equipped with driving motor (26), driving gear (27) are installed to the output of driving motor (26), broken storehouse (1) is inside to be equipped with first pivot (11), second pivot (13) and third pivot (15), fixed cover is equipped with first crushing roller (12), second crushing roller (14) and third crushing roller (16) respectively on first pivot (11), second pivot (13) and third pivot (15), first driven gear (23) are installed respectively to one end that first pivot (11), second pivot (13) and third pivot (15) are close to driving motor (26), A material guide pipe (6) is arranged at the bottom of the crushing bin (1), a fourth rotating shaft (18) is arranged at the bottom end inside the material guide pipe (6), a material guide plate (17) is fixedly sleeved on the fourth rotating shaft (18), a forward and reverse rotating motor (28) is arranged at the back of the material guide pipe (6), material distributing pipes (7) are mounted on two sides of the material guide pipe (6), an electric controller (8) is mounted at the bottom end of one side of each material distributing pipe (7), an electric control gate (21) is mounted inside the material distributing pipe (7) and penetrates through one side of the electric controller (8), a weighing inductor (22) is mounted at the top of the electric control gate (21) in an embedded manner, a material conveying bin (9) is mounted at the bottom of each material distributing pipe (7), a material conveying motor (10) is arranged on one side of the material conveying bin (9), and a rotating shaft (19) is fixedly connected to the side wall of the material conveying bin (9), the rotating shaft (19) is provided with a transmission blade (20).

2. The feeding device for the aluminum alloy ingot casting production line according to claim 1, characterized in that: broken storehouse (1) bottom is hopper-shaped structure, feeder hopper (2) top is equipped with the fender lid, the fender lid top is equipped with the handle, just feeder hopper (2) and fender lid pass through the hinge and rotate the connection, broken storehouse (1) and feeder hopper (2) and passage (6) integrated into one piece, broken storehouse (1) is linked together with feeder hopper (2) and passage (6).

3. The feeding device for the aluminum alloy ingot casting production line according to claim 1, characterized in that: defeated material motor (10) are through first motor mounting bracket and defeated feed bin (9) fixed connection, driving motor (26) are through second motor mounting bracket and broken storehouse (1) fixed connection, positive reverse motor (28) are through third motor mounting bracket and passage (6) fixed connection.

4. The feeding device for the aluminum alloy ingot casting production line according to claim 1, characterized in that: one side of the access door (3) far away from the door lock handle (4) is rotatably connected with the crushing bin (1) through a door hinge.

5. The feeding device for the aluminum alloy ingot casting production line according to claim 1, characterized in that: first pivot (11) and second pivot (13) are located same horizontal plane, and are located the axis bilateral symmetry setting in broken storehouse (1), third pivot (15) are located the axis in broken storehouse (1), and are located the below of first pivot (11) and second pivot (13), the both ends and the broken storehouse (1) of first pivot (11), second pivot (13) and third pivot (15) pass through bearing fixed connection.

6. The feeding device for the aluminum alloy ingot casting production line according to claim 1, characterized in that: the first driven gear (23), the second driven gear (24) and the third driven gear (25) are in meshing transmission with the driving gear (27).

7. The feeding device for the aluminum alloy ingot casting production line according to claim 1, characterized in that: the two ends of the fourth rotating shaft (18) are fixedly connected with the material guide pipes (6) through bearings, one end, close to the forward and reverse rotating motor (28), of the fourth rotating shaft (18) penetrates through the material guide pipes (6) and is fixedly connected with the output ends of the forward and reverse rotating motor (28) through couplers, and the cross sectional area of the material guide plate (17) is larger than that of the material guide pipes (6).

8. The feeding device for the aluminum alloy ingot casting production line according to claim 1, characterized in that: divide material pipe (7) and passage (6) welded connection, and the junction is equipped with the opening that supplies stock guide (17) to remove, divide material pipe (7) and defeated feed bin (9) welded connection, and the junction is equipped with the through-hole that supplies the material to pass through.

9. The feeding device for the aluminum alloy ingot casting production line according to claim 1, characterized in that: the controller (5) is electrically connected with the material conveying motor (10), the driving motor (26) and the forward and reverse rotating motor (28) of the electric controller (8).