CN213207317U

CN213207317U - Full-automatic production equipment for twisted twist lamp of LED lamp string wire

Info

Publication number: CN213207317U
Application number: CN202022562492.7U
Authority: CN
Inventors: 冯志安; 毛意; 付向阳
Original assignee: Huizhou Anzhibang Automation Equipment Co Ltd
Current assignee: Huizhou Anzhibang Automation Equipment Co Ltd
Priority date: 2020-11-07
Filing date: 2020-11-07
Publication date: 2021-05-14
Anticipated expiration: 2030-11-07

Abstract

The utility model discloses a full-automatic production device of a twisted rope light of a light-emitting diode (LED) lamp string wire, which comprises a wire releasing device, a wire releasing tensioning device, a wire pulling device, a wire clamping device, a wire twisting device, a wire winding tensioning device, a wire winding device and a main mounting frame, wherein the full-automatic production process is adopted in the equipment, the operation is very simple, one worker can open dozens of machines, and the labor cost can be basically ignored; the machine has a very simple structure, has low technical requirements on maintenance personnel, and greatly reduces the production and maintenance cost; the machine performance is very stable, and the quality of the product is more guaranteed; the machine has wide product universality, and the same machine can produce most of the specifications and types of the festive lantern in the market; compared with the traditional production, the equipment has the advantages of high production efficiency, more guaranteed quality, stable production, convenient operation, strong universality, greatly reduced labor and management cost and the like.

Description

Full-automatic production equipment for twisted twist lamp of LED lamp string wire

Technical Field

The utility model relates to a LED lamp production technical field specifically is the full automatic production equipment of LED lamp cluster line hank hemp flower lamp.

Background

The LED is an abbreviation of English lighting diode, the basic structure of the LED is an electroluminescent semiconductor material chip, silver glue or white glue is used for solidifying the chip on a bracket, then silver wire or gold wire is used for connecting the chip and a circuit board, then the periphery of the chip is sealed by epoxy resin, the function of protecting an internal core wire is achieved, and finally a shell is installed, so that the LED lamp is good in anti-seismic performance. The application field relates to the daily household electrical appliances and mechanical production aspects of mobile phones, table lamps, household electrical appliances and the like, the LED patterns are many, and the twist-shaped LED lamp is widely applied.

However, in the market at present, the traditional LED twist lamps are basically manufactured manually, the efficiency is very low, the quality is difficult to guarantee, the twisted wire is very easy to be damaged, the length deviation of each lamp position twisted wire is very large, the number of turns of each lamp position twisted wire is inconsistent, and other various problems, so that the manual production and the management cost are greatly improved, and the quality is difficult to control.

To solve the above problems. Therefore, full-automatic production equipment for the twisted twist lamp of the LED lamp string wires is provided.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a full-automatic production facility of LED lamp cluster line hank twisted rope flower lamp, install the one end at the mounting bracket upside through unwrapping wire overspeed device tensioner, unwrapping wire overspeed device tensioner is close to the unwrapping wire overspeed device tensioner and installs on main mounting bracket, it installs on main mounting bracket to press from both sides the traditional thread binding putting to be located the upper end mid-mounting of mounting bracket, press from both sides traditional thread binding putting and install on main mounting bracket between being located wire-drawing device and the wire twisting device, it installs the other end at the upside of main mounting bracket to receive the line overspeed device tensioner to be close to the wire twisting device, the other end at the upside of main mounting bracket is installed to the take.

In order to achieve the above object, the utility model provides a following technical scheme: the full-automatic production equipment for the twisted twist lights of the LED lights comprises a pay-off device, a pay-off tensioning device, a wire pulling device, a wire clamping device, a wire twisting device, a take-up tensioning device, a take-up device and a main mounting frame, wherein the pay-off tensioning device is mounted at one end of the upper side of the mounting frame;

the pay-off device comprises a first servo motor and a wire-proof barrel, and the wire-proof barrel is arranged at the driving end of the first servo motor; the wire drawing device comprises a first cylinder and a wire drawing disc, and the wire drawing disc is arranged at the driving end of the first cylinder; the wire clamping device comprises a second cylinder and a chuck, the chuck is arranged at the driving end of the second cylinder, the wire take-up device comprises a second servo motor and a wire take-up barrel, and the wire take-up barrel is arranged at the driving end of the second servo motor.

Preferably, the paying-off tensioning device comprises a first auxiliary mounting frame, a first guide wheel, a first support frame, a second guide wheel and a third guide wheel, the first guide wheel is arranged at the lower end of the first auxiliary mounting frame, the first support frame is arranged in the middle of the first auxiliary mounting frame, the second guide wheel is arranged at the upper end of the first support frame, and the third guide wheel is arranged at the upper end of the first auxiliary mounting frame.

Preferably, the stranded conductor device includes support piece, third cylinder, square dwang, third servo motor, transmission band, rolling disc and stranded conductor head, and the one end setting of third cylinder is on support piece, the drive end and the square dwang swing joint of third cylinder, and the one end and the drive end of third servo motor of transmission band are connected, and the other end and the rolling disc of transmission band are connected, and the rolling disc activity sets up on support piece, and the rolling disc overcoat is in the square dwang outside, and the stranded conductor head sets up the one end at square dwang.

Preferably, the LED lamp string twisted by the wire twisting device is in a twist shape.

Preferably, the take-up tensioning device comprises a second frame mounting frame, a second support frame and a fourth guide vane, the second support frame is arranged at the lower end of the second frame mounting frame, and the fourth guide vane is movably arranged on the second support frame.

Compared with the prior art, the beneficial effects of the utility model are as follows:

1. the utility model provides a full-automatic production facility of LED lamp string wire hank twist lamp, this equipment adopts full-automatic production technology, and the operation is very simple, and a workman can open dozens of machines, and the cost of labor can be ignored basically; the machine has a very simple structure, has low technical requirements on maintenance personnel, and greatly reduces the production and maintenance cost; the machine performance is very stable, and the quality of the product is more guaranteed; the machine has wide product universality, and the same machine can produce most of the specifications and types of the festive lantern in the market; compared with the traditional production, the equipment has the advantages of high production efficiency, more guaranteed quality, stable production, convenient operation, strong universality, greatly reduced labor and management cost and the like.

Drawings

Fig. 1 is a schematic view of the overall three-dimensional structure of the present invention;

FIG. 2 is a schematic view of the three-dimensional structure of the pay-off tensioning device of the present invention;

fig. 3 is a schematic view of a three-dimensional structure of the wire twisting device of the present invention;

fig. 4 is the utility model discloses a receive line overspeed device tensioner spatial structure sketch map.

In the figure: 1. a pay-off device; 11. a first servo motor; 12. a wire-proof barrel; 2. a pay-off tensioning device; 21. a first secondary mounting bracket; 22. a first guide wheel; 23. a first support frame; 24. a second guide wheel; 25. A third guide wheel; 3. a wire pulling device; 31. a first cylinder; 32. a wire drawing disc; 4. a wire clamping device; 41. A second cylinder; 42. a chuck; 5. a wire stranding device; 51. a support member; 52. a third cylinder; 53. a square rotating rod; 54. a third servo motor; 55. a conveyor belt; 56. rotating the disc; 57. a strand end; 6. a take-up tension device; 61. a second frame; 62. a second support frame; 63. the fourth introduction; 7. a take-up device; 71. a second servo motor; 72. a take-up barrel; 8. and (7) mounting frames.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Please refer to fig. 1, a full-automatic production device for a twisted twist lamp of a string LED lamp comprises a pay-off device 1, a pay-off tensioning device 2, a wire drawing device 3, a wire clamping device 4, a wire twisting device 5, a wire take-up tensioning device 6, a wire take-up device 7 and a main mounting frame 8, wherein the pay-off tensioning device 2 is installed at one end of the upper side of the mounting frame 8, the pay-off tensioning device 2 is installed on the main mounting frame 8 near the pay-off tensioning device 1, the wire clamping device 4 is installed on the main mounting frame 8 near the pay-off tensioning device 2, the wire twisting device 5 is installed at the middle part of the upper end of the mounting frame 8, the wire clamping device 4 is installed on the main mounting frame 8 between the wire drawing device 3 and the wire twisting device 5, the wire take-up tensioning device 6 is installed at the other end.

The pay-off device 1 comprises a first servo motor 11 and a wire-proof barrel 12, wherein the wire-proof barrel 12 is arranged at the driving end of the first servo motor 11; the wire drawing device 3 comprises a first cylinder 31 and a wire drawing disc 32, wherein the wire drawing disc 32 is arranged at the driving end of the first cylinder 31; the wire clamping device 4 comprises a second air cylinder 41 and a chuck 42, the chuck 42 is arranged at the driving end of the second air cylinder 41, the wire take-up device 7 comprises a second servo motor 71 and a wire take-up barrel 72, and the wire take-up barrel 72 is arranged at the driving end of the second servo motor 71.

Referring to fig. 2, in the full-automatic production equipment of the twisted twist lamp of the LED string lights, the paying-off and tensioning device 2 includes a first auxiliary mounting frame 21, a first guide wheel 22, a first supporting frame 23, a second guide wheel 24 and a third guide wheel 25, the first guide wheel 22 is disposed at the lower end of the first auxiliary mounting frame 21, the first supporting frame 23 is disposed at the middle portion of the first auxiliary mounting frame 21, the second guide wheel 24 is disposed at the upper end of the first supporting frame 23, and the third guide wheel 25 is disposed at the upper end of the first auxiliary mounting frame 21.

Referring to fig. 3, the full-automatic production equipment for twisted twist lights of LED light strings includes a support member 51, a third cylinder 52, a square rotating rod 53, a third servo motor 54, a transmission belt 55, a rotating disc 56 and a twisting head 57, wherein one end of the third cylinder 52 is disposed on the support member 51, a driving end of the third cylinder 52 is movably connected to the square rotating rod 53, one end of the transmission belt 55 is connected to the driving end of the third servo motor 54, the other end of the transmission belt 55 is connected to the rotating disc 56, the rotating disc 56 is movably disposed on the support member 51, the rotating disc 56 is externally sleeved on the outer side of the square rotating rod 53, the twisting head 57 is disposed at one end of the square rotating rod 53, and the LED light strings twisted by the twisting device 5 are twisted into a twist shape.

Referring to fig. 4, in the full-automatic production equipment for the twisted twist lamp of the LED lamp string, the take-up tensioning device 6 includes a second frame 61, a second supporting frame 62 and a fourth guide 63, the second supporting frame 62 is disposed at the lower end of the second frame 61, and the fourth guide 63 is movably disposed on the second supporting frame 62.

The working principle is as follows: the prepared LED lamp string wires are arranged on a pay-off device 1 and used for sending the coiled LED lamp string wires into a follow-up device to pass through a pay-off tensioning device 2, the pay-off tensioning device 2 is used for tensioning the sent LED lamp string wires so that the LED lamp string wires cannot be loosened during machine production, the LED lamp string wires in a tensioned state are moved to a twisted wire position by a wire pulling device 3 and further prepared for a wire twisting device 5, the wire twisting device 5 hooks the prepared LED lamp string wires from the lamp position backwards to a certain length and then rotates the lamp string wires at a high speed to twist the lamp string wires, each lamp position forms a twist shape, the whole LED lamp string wires are seen to be twist-shaped, meanwhile, a wire clamping device 4 clamps copper wires and assists in twisting, the twisted LED lamp string wires are tensioned by a tensioning device 6 so that the twisted LED lamp string wires cannot be loosened during coiling, and finally the coiled materials are collected by a wire collecting device 7, and the full-automatic production of the twisted twist lamp of the LED lamp string is completed.

In summary, the following steps: the utility model provides a full-automatic production facility of LED lamp cluster wire hank twisted rope lamp, including pay-off 1, unwrapping wire overspeed device tensioner 2, draw off mechanism 3, trapping mechanism 4, stranded conductor device 5, receipts line overspeed device tensioner 6, receipts line 7 and main mounting bracket 8, this equipment adopts full-automatic production technology, and the operation is very simple, and a workman can open dozens of machines, and the cost of labor can neglect basically; the machine has a very simple structure, has low technical requirements on maintenance personnel, and greatly reduces the production and maintenance cost; the machine performance is very stable, and the quality of the product is more guaranteed; the machine is very wide in product universality, and most of specification types of the twist lamps in the market can be produced by the same machine. Compared with the traditional production, the equipment has the advantages of high production efficiency, more guaranteed quality, stable production, convenient operation, strong universality, greatly reduced labor and management cost and the like.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

The full-automatic production equipment of the LED lamp string stranded twisted twist lamp comprises a pay-off device (1), a pay-off tensioning device (2), a wire drawing device (3), a wire clamping device (4), a stranded wire device (5), a take-up tensioning device (6), a take-up device (7) and a main mounting frame (8), and is characterized in that: the paying-off tensioning device (2) is installed at one end of the upper side of the mounting frame (8), the paying-off tensioning device (2) is installed on the main mounting frame (8) close to the paying-off device (1), the wire clamping device (4) is installed on the main mounting frame (8) close to the paying-off tensioning device (2), the wire twisting device (5) is located at the middle of the upper end of the mounting frame (8) and installed on the main mounting frame (8), the wire clamping device (4) is located between the wire drawing device (3) and the wire twisting device (5) and installed on the main mounting frame (8), the wire take-up tensioning device (6) is installed at the other end of the upper side of the main mounting frame (8) close to the wire take-up tensioning device (6), and the wire take-up;

the pay-off device (1) comprises a first servo motor (11) and a wire-proof barrel (12), wherein the wire-proof barrel (12) is arranged at the driving end of the first servo motor (11); the wire drawing device (3) comprises a first cylinder (31) and a wire drawing disc (32), wherein the wire drawing disc (32) is arranged at the driving end of the first cylinder (31); the wire clamping device (4) comprises a second air cylinder (41) and a chuck (42), the chuck (42) is arranged at the driving end of the second air cylinder (41), the wire take-up device (7) comprises a second servo motor (71) and a wire take-up barrel (72), and the wire take-up barrel (72) is arranged at the driving end of the second servo motor (71).
2. The full-automatic production equipment of the LED lamp string twisted-twist festive lantern according to claim 1, characterized in that: the paying-off tensioning device (2) comprises a first auxiliary mounting frame (21), a first guide wheel (22), a first support frame (23), a second guide wheel (24) and a third guide wheel (25), wherein the first guide wheel (22) is arranged at the lower end of the first auxiliary mounting frame (21), the first support frame (23) is arranged in the middle of the first auxiliary mounting frame (21), the second guide wheel (24) is arranged at the upper end of the first support frame (23), and the third guide wheel (25) is arranged at the upper end of the first auxiliary mounting frame (21).
3. The full-automatic production equipment of the LED lamp string twisted-twist festive lantern according to claim 1, characterized in that: the wire twisting device (5) comprises a supporting piece (51), a third air cylinder (52), a square rotating rod (53), a third servo motor (54), a transmission belt (55), a rotating disc (56) and a wire twisting head (57), one end of the third air cylinder (52) is arranged on the supporting piece (51), the driving end of the third air cylinder (52) is movably connected with the square rotating rod (53), one end of the transmission belt (55) is connected with the driving end of the third servo motor (54), the other end of the transmission belt (55) is connected with the rotating disc (56), the rotating disc (56) is movably arranged on the supporting piece (51), the rotating disc (56) is sleeved outside the square rotating rod (53), and the wire twisting head (57) is arranged at one end of the square rotating rod (53).
4. The full-automatic production equipment of the LED lamp string twisted-twist festive lantern according to claim 1, characterized in that: the LED lamp string twisted by the wire twisting device (5) is in a twist shape.
5. The full-automatic production equipment of the LED lamp string twisted-twist festive lantern according to claim 1, characterized in that: receive line overspeed device tensioner (6) and include second width of cloth mounting bracket (61), second support frame (62) and fourth guide theory (63), second support frame (62) set up in second width of cloth mounting bracket (61) lower extreme, and fourth guide theory (63) activity sets up on second support frame (62).